Merge pull request 'fleetd #612 Unit A: extract main's boot composition into FleetdAssembly/FleetdRuntime' (#620) from worker/fleetd-612-unita-87807e-1 into main

Resolves the one conflict in Fleetd.java. main's side is the inline boot block
that Unit A had already moved into FleetdAssembly.assembleAndStart, so the
resolution keeps Unit A's single assembly call.

That resolution is not purely mechanical. #622 (fleetd #621) landed on main
AFTER Unit A forked, and it added

    boolean requireOperatorConfirm = cfg.leadRollover() == null
            || cfg.leadRollover().requireOperatorConfirm();

plus a 14th argument to the LeadHeartbeatLoop constructor, inside the very block
Unit A moved. Taking Unit A's side alone would have dropped both and silently
reverted the operator's #621 fix: the 13-argument overload still exists and
delegates with `true`, so the daemon would go back to telling every lead to ask
the operator before a context roll. Both are carried into FleetdAssembly here.

Measured: with the carried line removed, the full suite is
`Tests run: 1883, Failures: 0, Errors: 0` — nothing pins it. That is the fleetd
#612 defect shape applied to #621's own wiring, and it is filed separately
rather than fixed here, because this commit is a merge resolution and must not
also introduce new tests.

Full suite on this resolved tree: Tests run: 1883, Failures: 0, Errors: 0.

.claude/agents/hunter.md

@@ -0,0 +1,23 @@
+---
+name: hunter
+description: Sweep one assigned scope for defects and report ranked findings without changes.
+---
+
+<!-- CB-617: The model comes from fleetd.yaml because the launch flag overrides model here on both backends. -->
+
+You sweep the assigned package or scope for real defects. Read the full assigned scope before you
+judge it. Report several ranked findings when the evidence supports them. Change nothing: do not
+edit code, commit, push, or open a pull request.
+
+You may run the build or tests to check a finding. Read the complete output and report the real
+result. Do not hide failures with a pipe. State only checks you actually ran. The primary's IDE
+tools are not yours. A mounted forge tool may use a blocked credential and fail by design.
+
+Do only the assigned scope. Note anything outside it in one line and do not investigate it further.
+Use `fleet_ask{question}` only when a decision belongs to the lead, such as an unclear requirement
+or two defensible fixes. Do not ask about something you can decide by reading more code.
+
+Your handoff must name the files you read, each ranked finding or `NO FINDINGS`, the checks you ran,
+and any caveat for review.
+
+The launcher provides the required bridge reply instructions for every member.

.claude/skills/handover/SKILL.md

@@ -0,0 +1,266 @@
+---
+name: handover
+description: Procedure for an outgoing lead to write the handover file that a fresh lead session inherits. Load this when your context is filling up and you are about to be replaced, whether you hand off by hand or fleetd does it for you. The file is the new lead's only inheritance — follow it exactly.
+---
+
+# Handover — write the file the next lead depends on
+
+A lead session fills up its context and has to be replaced by a fresh one. The outgoing lead
+writes a handover file, and the new session reads that file and carries on.
+
+**There are two ways to hand off, and the file is the same either way.**
+
+- **By hand.** You write the file, then tell the operator where it is. The operator starts the new
+  session and points it at the file. This always works.
+- **With `fleet_handover`** (fleetd #480, merged 2026-09-11). You ask fleetd to do the swap: it
+  checks the file, clears your pane, and tells the fresh session to read it. This needs
+  `leadRollover:` in `fleetd.yaml`; without it every action answers a clean refusal naming
+  `NOT_CONFIGURED`, and you fall back to the manual path. Section 11 below is the procedure.
+
+Nothing else in this skill changes between the two. Only who performs the swap changes.
+
+**The new lead's only inheritance is that file.** It does not see your conversation, your plan,
+or your screen. If the file is thin or wrong, the new lead re-derives what you already knew, and
+that wastes hours. Writing a good handover file is real work. It is not paperwork you rush
+through at the end of a session.
+
+This skill is the procedure for writing it. Every rule below earned its place because a past
+handover got it wrong.
+
+## 1. Confirm you are the right session to write this
+
+Run `fleet_whoami` first. It must answer `primary`. Only a primary (lead) session writes a
+handover file. A worker's job ends with its own pull request, not a fleet-wide handoff.
+
+## 2. Every number needs a command, run in this turn
+
+A number is a claim: a count, a commit hash, a process id, a percentage, a queue depth. Before
+you write one, run the command that produces it — now, in this turn, against the live state.
+
+Never take a number from:
+
+- earlier in your own conversation — the state has moved since then,
+- a peer lead's report — that is their measurement, not yours,
+- your own memory of an earlier session.
+
+Put the command, or its real output, next to the number. That lets the next lead re-run it and
+check it still matches. If you cannot measure something yourself, say so instead of guessing:
+"the fleet01 lead reports 91 commits behind; I have not checked this myself."
+
+## 3. Say what you measured and what you did not
+
+Mark every claim as one of two things:
+
+- **"I checked this myself, in the code or on this host, at `<time>`."**
+- **"I did not check this myself; `<who>` reported it."**
+
+Never present someone else's measurement as your own. This matters most for cross-host claims —
+a peer lead's daemon, a worker's report, or something the operator said earlier that you cannot
+re-verify from here.
+
+## 4. Record open decisions, and who owns them
+
+List three things:
+
+- what the operator actually asked for, in their own words where you have them,
+- what is still unanswered,
+- any question you decided yourself instead of asking, with your reason.
+
+Write the decision so it cannot be mistaken for the operator's instruction. Say plainly: "the
+operator never answered X; I decided Y, because Z." Without this, the next lead either silently
+reopens a closed question or assumes the operator chose something they never did.
+
+## 5. Record live hazards
+
+List anything that will break if the next lead does the obvious thing next. This includes:
+
+- unpushed commits or unmerged branches,
+- a build, a spawn, or a redeploy still running,
+- code merged to `main` but not yet redeployed to the live daemon,
+- any trap that looks safe and is not — say what goes wrong and why, not only that something is
+  "tricky."
+
+## 6. Record what is explicitly not owed
+
+List work that is finished, and work that another party has said they do not want touched. Name
+who said so and when. Without this line, the next lead re-does closed work or reopens a question
+a peer already declined to revisit.
+
+## 7. Open the file with three re-measurement commands
+
+The file's own first section must give the next lead three concrete commands to run before
+acting on anything else in the file:
+
+1. confirm role — for example `fleet_whoami`,
+2. confirm the state of the working tree — for example `git status` and
+   `git rev-list origin/main..HEAD`,
+3. read the live fleet — for example `fleet_list`.
+
+Record what each command answered when you wrote the file, and tell the reader to run it again
+rather than trust your answer. The point of this section is that the reader checks live state
+before acting on any claim in the rest of the file, including yours.
+
+## 8. Stamp the file with time and commit
+
+Near the top of the file, write:
+
+- the date and time you wrote it,
+- the commit the tree was on (`git rev-parse HEAD`),
+- whether the tree was clean (`git status`).
+
+Without this, nobody can tell how old the file is, or which code it describes.
+
+## 9. State plainly that the file goes stale fast
+
+Say near the top: **re-measure anything you act on.** The file goes stale the moment anyone
+merges a branch, spawns a member, or restarts the daemon. Everything in the file is a snapshot
+of one moment, not a live fact.
+
+## 10. What to leave out
+
+Do not include:
+
+- narration of how the session felt, or how hard something was,
+- anything the repo already records — code structure, git history, or a rule already written in
+  `CLAUDE.md`. Point at it instead of repeating it,
+- advice that is only true for the session that is ending — a half-open terminal, a local
+  variable, a train of thought with no state behind it.
+
+A handover file is a record of state and decisions. It is not a diary.
+
+## 11. Using `fleet_handover` (only if `leadRollover:` is configured)
+
+**Run the three steps in this order. The order is not a style choice — the wrong order is
+refused.**
+
+1. **`fleet_handover{action: "open", reason: "<why now>"}`.** It returns a `token` and the
+   `handoverPath` you must write to. Nothing has happened to your pane yet.
+
+   **Write to exactly that path, and do not resolve it yourself.** It is always absolute, even when
+   the operator configured a relative `handoverPath`: fleetd resolves a relative one against your
+   own workspace before it hands it to you. The daemon and your pane can run in different
+   directories, so a path you resolve yourself can point at a different file from the one the daemon
+   will check.
+
+   **Check that the path is ignored by git before you write to it (#491).** A relative
+   `handoverPath` resolves inside YOUR workspace, which is usually a repository — and usually not
+   the `fleetd` one, so an ignore rule added to `fleetd` does not protect it. Run
+   `grep -n handover <your workspace>/.gitignore`. No output means the file you are about to write
+   will show up as untracked content in that repo. The file is a snapshot of live state and must
+   never be committed, so tell the operator rather than committing it or silently editing their
+   `.gitignore`.
+2. **Write the handover file at that path**, following sections 1–10 above.
+3. **Ask the operator, then `fleet_handover{action: "confirm", token, operatorConfirmed: true}`.**
+
+Why that order: `confirm` refuses with `HANDOVER_STALE` unless the file was modified **after** the
+`open` request. That check stops a leftover file from an earlier session being accepted as this
+one's handover. So writing the file first and then calling `open` — the obvious order — always
+fails.
+
+`{action: "cancel", token}` drops a pending request without rolling.
+
+**Things that will surprise you:**
+
+- **`accepted` does not mean your pane has been cleared.** It means every gate passed and the roll
+  is scheduled to run once your current turn ends. Say your goodbye in the same turn — you will not
+  get another one.
+- **There is no terminal or session parameter, on purpose.** The pane is always your own, resolved
+  from your connection, so you can only ever roll yourself.
+- **`operatorConfirmed` is your report of what a human told you.** Do not pass `true` because you
+  are confident. Ask, wait for the answer, then pass what they said.
+
+- **Whether you must ask at all depends on `leadRollover.requireOperatorConfirm`. Check it; do not
+  assume.** The default is `true` (`FleetConfig.java:1426`), and then `confirm` refuses unless you
+  also pass `operatorConfirmed: true`. **This host set it to `false` on 2026-09-22**, on the
+  operator's explicit grant, because they do not want to approve routine context rolls. Where it is
+  `false`, the three handover-file checks are the whole gate: the file must exist, be fresher than
+  `maxDocAgeSeconds`, and have been modified after the open request.
+
+  Read the live value rather than trusting this line:
+
+  ```bash
+  grep -A1 'requireOperatorConfirm' fleetd/fleetd.yaml
+  ```
+
+  No match means the key is unset, so the default `true` applies and you must ask. The key is
+  **deferred, not hot** — it is read once at boot, so an edit does nothing until the daemon is
+  redeployed.
+
+  **Until fleetd #621 merges, the nudge text will tell you to ask the operator even where the
+  daemon no longer requires it.** `LeadHeartbeatLoop.contextNotice()` hardcodes "ask the operator"
+  and takes no config, so it cannot know. Trust the config value over the nudge text. Once #621 is
+  merged and deployed, the nudge matches the config and this warning can be deleted.
+
+- **The roll can still refuse after `confirm` returns**, and by then there is no caller to tell.
+  Those outcomes are logged only, as `lead-rollover:` lines in the daemon log.
+- **The bootstrap prompt works end to end. Measured 2026-09-22.** This used to say the fix was
+  unproven (fleetd #489) and told you to expect a failure. That is no longer true. The daemon log
+  now holds four `lead-rollover: rolled` lines, and three of them ran on 2026-09-22 at 10:01:43,
+  10:38:28 and 11:15:47. Each one cleared the old lead and started a fresh session against the
+  handover file, with the configured `bootstrapText` arriving as its first message. No context was
+  lost. The old `Unknown command: /clearFresh` failure from 2026-09-12 does not appear in the log
+  at all. Re-measure both numbers with:
+
+  ```bash
+  grep -c "lead-rollover: rolled" fleetd/fleetd.out   # successful rolls
+  grep -c "lead-rollover:" fleetd/fleetd.out          # positive control: must be larger
+  grep -c "Unknown command" fleetd/fleetd.out         # the old failure: expect 0
+  ```
+
+  Run the control line too. A broken pattern returns a clean `0` that reads exactly like good news.
+  If the first number stops growing across rolls, or `Unknown command` returns anything above 0,
+  the bootstrap has regressed and this paragraph is stale again.
+
+  **You still write the file before you confirm, and never the other way round.** That order is not
+  about the bootstrap being unreliable. It is what the daemon checks: the handover file must have
+  been modified *after* the open request, or `confirm` refuses it as stale.
+
+- **One warning in the log is normal and is not a failure.** Every one of the three rolls above also
+  logged `/clear on term_… was never observed as WORKING after 8 consecutive IDLE/DONE polls —
+  releasing rather than wedging the roll`. The daemon could not see the pane go WORKING after
+  `/clear`, so it released instead of hanging. The roll then succeeded anyway. That is the safe
+  branch behaving correctly. Do not report it as a broken roll.
+
+## Writing style
+
+Write in plain English. Use everyday words, one idea per sentence, and active voice. Keep every
+class, method, file, flag, and config key exactly as it appears in the code — replacing a
+precise term with a vague one makes the sentence wrong, not simpler. Explain an abbreviation the
+first time you use it.
+
+If a diagram genuinely helps, put it in the `.md` file as a fenced ` ```mermaid ` block with no
+hardcoded colors, so it stays readable on light and dark backgrounds. Quote any label that has
+brackets, colons, or slashes.
+
+## Template
+
+```markdown
+# Handover — <fleet name> lead session, <date and time>
+
+Written at commit `<output of git rev-parse HEAD>`. Tree was <clean, or dirty: `<git status
+summary>`>. Re-measure anything you act on — this file goes stale the moment anyone merges,
+spawns, or restarts.
+
+## 0. Do these three things first
+
+1. Confirm your role: `fleet_whoami` — must answer `primary`. (Answered `<result>` at `<time>`.)
+2. Confirm tree state: `git status`, `git rev-list origin/main..HEAD`. (`<result>` at `<time>`.)
+3. Read the live fleet: `fleet_list`. (`<result>` at `<time>`.)
+
+## 1. What the operator asked for
+
+<the live instructions, in their words where you have them; what is still open; any decision
+you made yourself, and why>
+
+## 2. Open decisions, and who owns them
+
+<one line per decision: who owns it, what is unanswered>
+
+## 3. Live hazards
+
+<one entry per hazard: what breaks, and why, if the next lead does the obvious thing>
+
+## 4. What is not owed
+
+<finished work, and work another party has declined; name who said so and when>
+```

.claude/skills/redeploy-fleetd/SKILL.md

@@ -0,0 +1,72 @@
+---
+name: redeploy-fleetd
+description: Rebuild and restart the live fleetd daemon after a merge (lead / primary only). Load this before redeploying — it holds the script, the drain step, the permission grant, and the five checks that have each gone wrong here before. Workers must never do this.
+---
+
+### Redeploying the daemon — the lead may do this (primary only)
+
+**A merge is not a deployment.** The running `fleetd` holds the jar it was started with, so a
+feature merged to `main` does nothing until the daemon is rebuilt and restarted. Saying "shipped"
+about code the live daemon has never loaded is a false report. The lead **may and should** redeploy
+rather than hand the job back to the operator.
+
+Workers must never do this. A worker has no business restarting the daemon it is talking through,
+and stopping it kills the worker's own channel mid-turn.
+
+**Use the script — do not hand-roll the steps.**
+
+```bash
+scripts/redeploy-fleetd.sh --check   # report state, change nothing
+scripts/redeploy-fleetd.sh           # build, confirm drain, restart, verify
+scripts/redeploy-fleetd.sh --yes     # skip the drain prompt (fleet already checked)
+scripts/redeploy-fleetd.sh --no-build # restart the jar already on disk
+```
+
+`--no-build` skips the build and restarts whatever jar is at `fleetd/target/fleetd.jar`. Use it only
+when you just built and nothing changed since. It gives up the protection in the next paragraph: no
+build runs, so a stale or missing jar is not caught early. The script still checks the file is there
+and dies with `no jar at … — run without --no-build` if it is not, but it cannot tell you the jar is
+old. A `mvn clean` in the tree deletes that jar while the daemon keeps running on it, and nothing
+degrades until the next restart. Run `--check` first: it prints the jar's hash and its modification
+time, so you can see for yourself whether the jar is missing or older than the code you mean to ship.
+
+It builds before it stops anything, so a failed build never leaves the fleet down; it waits for the
+old process to exit rather than assuming; it polls `/healthz`; and it anchors its log checks to a
+line marker taken before the restart, so old errors cannot be misread as new ones. Run `--check`
+first — it is read-only and reports whether the forge token resolves, which nothing else tells you.
+
+The script encodes the five things below, each of which has gone wrong here before. Read them anyway:
+if the script is unavailable or a step fails, this is what it was protecting you from.
+
+1. **Login shell, or workers silently lose their forge token.** The daemon inherits
+   `WORKER_GITEA_TOKEN` from the shell that starts it, and that comes from
+   `${SHARED_ENV}/tools/secrets.sh`. Start it from a non-login shell and the variable is empty, the
+   daemon starts fine, and the failure appears much later as workers that cannot open a PR. Nothing
+   logs this at startup — the script's `--check` is the only thing that reports it, and it checks
+   whether the name resolves without ever printing the value.
+2. **Drain live members first.** `fleet_list`, then `fleet_stop` each member, and collect anything
+   you still want with `fleet_poll` before you kill anything. A restart drops in-flight tickets and
+   rendezvous, and a member's report is not recoverable once its ticket is gone.
+3. **A restart is the only way deferred config keys take effect.** That is usually the reason to do
+   it. The startup log names which keys it accepted and which it deferred — read those lines rather
+   than assuming.
+4. **Re-check identity afterwards.** Call `fleet_whoami` and confirm it still answers `primary`. The
+   lead is found by its tab label (`fleet.leaders.*.tab`), and a lead whose tab no longer matches is
+   demoted to worker, which refuses every orchestration call.
+5. **Prove the new jar is the one running.** Confirm a *fresh* `fleetd listening` line at the end of
+   `fleetd/fleetd.out`, dated after the restart. An old daemon that never died looks identical from
+   the outside.
+
+**Permission.** A `CLAUDE.md` rule grants intent, not tool permission — the command classifier
+refuses a bare `kill` on the daemon whatever this file says. The script is the seam that fixes that:
+it is one auditable command, so the operator allow-lists it once instead of approving a stop and a
+start every time. The rule lives in the operator's Claude Code settings:
+
+```json
+{ "permissions": { "allow": ["Bash(scripts/redeploy-fleetd.sh:*)"] } }
+```
+
+Granted by the operator on 2026-08-15. If a call is still refused, do **not** route around it by
+running the stop and start as separate commands — that is exactly the approval the script replaced.
+Say what you were going to run and why, and let the operator decide.
+

.gitea/workflows/ci.yml

@@ -39,6 +39,10 @@ jobs:
         # that runs does so against the fake UDS herdr and fake ccs/claude stubs.
         run: mvn -B clean install
 
+      - name: javadoc reference lint
+        working-directory: fleetd
+        run: mvn -B -DskipTests javadoc:javadoc -Ddoclint=reference
+
       # Deliberately NOT actions/upload-artifact: this Gitea instance presents as GHES, and
       # @actions/artifact v2+ (i.e. upload-artifact@v4) refuses to run there —
       # "GHESNotSupportedError ... not currently supported on GHES", which red-Xes an otherwise
@@ -54,6 +58,23 @@ jobs:
           done
           exit 0
 
+  # fleetd #550 — nothing ran scripts/test-redeploy-fleetd.sh in CI before this, on any platform,
+  # so it had run only on macOS by hand and two Linux-only bugs (this issue's items 1 and 2)
+  # survived undetected: shasum is a macOS-only tool (it ships with Perl; GNU coreutils, i.e. every
+  # mainstream Linux distro including this runner's ubuntu-latest, does not have it and ships
+  # sha256sum instead). The gate here is the step's own exit code, nothing else: a `run:` step in
+  # Gitea/GitHub Actions already fails the job on a non-zero exit with no extra scripting needed,
+  # so this deliberately does NOT grep the output for a `FAIL:` count. That is the #550 item-2
+  # lesson one level up — a suite that dies before it runs a single test prints zero FAIL lines,
+  # which is exactly what a clean pass also prints, so counting FAIL lines can never be the gate.
+  shell-tests:
+    runs-on: ubuntu-latest
+    steps:
+      - uses: actions/checkout@v4
+
+      - name: redeploy-fleetd.sh shell suite
+        run: bash scripts/test-redeploy-fleetd.sh
+
   # CB-521 — actually run the AMQP contract test in CI, against a REAL broker. The broker is a
   # RabbitMQ SERVICE CONTAINER, not Testcontainers-with-Docker: the runner image has no Docker, so
   # AmqpReplyInboxContractTest reads AMQP_URI (set below to the service's network alias) and binds

.gitignore

@@ -19,3 +19,9 @@
 fleetd.out
 fleetd/fleetd.out
 logs/
+
+# fleetd #480: the lead rollover handover file. `leadRollover.handoverPath` points here, and the
+# outgoing lead rewrites it on every rollover. It is a snapshot of one moment's live state —
+# unpushed branches, running builds, open questions — so it is stale the moment it is written and
+# has no business in git history.
+.handover/

CLAUDE.md

@@ -58,8 +58,9 @@ and the sender silently receives nothing. Fail toward the recoverable error.
    re-send because a call looks slow — the bridge delivers when the peer is `idle`, `blocked` or
    `done`. A spawned member must **also** have mounted the bridge MCP: until it has, it is not
    deliverable, and a send waits on that gate for ~60s and then fails without ever reaching its pane.
-5. **Never drive the terminal multiplexer directly** (no `herdr` CLI, no socket). The bridge owns
-   policy; the multiplexer owns PTYs. Going around the bridge bypasses every rule above.
+5. **Never move a fleet session, pane or peer except through the bridge.** The bridge owns policy;
+   the multiplexer owns PTYs. Any route that changes fleet state without the bridge's checks
+   bypasses every rule above — the `herdr` CLI and its socket are the usual example.
 
 ### Primary (lead) — run this on every task, in order
 
@@ -94,9 +95,21 @@ below are the procedure — run them in order, every task, not only the big ones
    `fleet_status`, never by reading its terminal; it also reports an open question and the `turnId`
    that answers it. **A worker's ask waits ~55 seconds, and no nudge makes that longer** — so never
    brief a worker to "ask me". Decide before you delegate, or give it an explicit default.
+   **A correction cannot reach a busy member.** A `fleet_send` to a working member is *accepted* and
+   returns a ticket, and is then never delivered — measured here three times in one session, and the
+   member was released still executing a brief that had been retracted twice. The receipt is true and
+   it is a fact about the *mailbox*; what you needed was a fact about the *pane*. **A push delivery
+   needs the recipient free at send time; a pull channel needs only that they look before acting.** So
+   put every correction on the **ticket**, which they can read whenever they look, and send as the
+   notification. That obliges you, not them: **all corrections go to the ticket, and the brief is
+   write-once.** The member cannot check which source is newer — it just always prefers the ticket —
+   so the day you revise a brief in place instead of commenting, it obeys your rule and does the wrong
+   thing. A *first* brief for a unit not yet running is not a correction, and may be the whole spec.
 6. **Verify yourself.** Re-run the build and the checks. A worker cannot run your IDE tooling, any
-   forge tools it appears to have hold a blocked credential and fail, and a piped command
-   (`… | tail`) hides failures behind a zero exit — never promote a worker's "clean" to a fact.
+   forge MCP server it appears to have holds a blocked credential and fails every call, and a piped
+   command (`… | tail`) hides failures behind a zero exit — never promote a worker's "clean" to a
+   fact. Its injected repo-scoped `GITEA_TOKEN` is a different credential and does work, so a worker
+   reporting that it opened its own PR is reporting something it really can do.
 7. **Review — fan out.** Spawn reviewers against the diff, one per dimension or per file, with
    `wait:false`. Never the implementer of the scope it reviews, and brief them from the diff — not
    from the implementer's rationale, which carries its own blind spot. Dispatch each PR's reviewers
@@ -126,12 +139,23 @@ prefer `wait:false` + `fleet_poll` for anything non-trivial: a blocking `fleet_s
 **Delegating does not delegate responsibility.** Workers open PRs; you are the gate. Never delegate
 the merge — and merging on a reviewer's word is delegating it by proxy.
 
+**When a decision blocks you, consult architects — not the operator.** Spawn one or more architect
+members, give them the question and the evidence you have, and act on what they agree. They are
+authorized to settle it, not only to advise. Architects first form independent positions, then
+compare them. If they still disagree after that comparison, they return both positions and their
+checked evidence; the lead decides. Go to the operator only for an action the fleet has no
+authority to take, such as spending money, granting access, or making a promise to someone else.
+**Then write the decision on the ticket.** Taking the operator out of the loop also removes the
+signal they used to get, because that signal was the block itself — work stopped, so they found
+out. A ticket comment replaces it, and it reaches them whether or not they are at a terminal when
+you decide.
+
 | Intent | Tool |
 |---|---|
 | Confirm your own role | `fleet_whoami` |
 | See backends available | `fleet_profiles` |
 | Start a member | `fleet_spawn{role?, profile?, cwd?, worktree?, ticket?, sessionName?, resumeSessionId?}` → `sessionId` + `paneId` |
-| See the fleet | `fleet_list` → `leads` (your peers) + `members` (each carries `agentSessionId` when its backend knows one) · one peer's state: `fleet_status{sessionId}` |
+| See the fleet | `fleet_list` → `leads` (your peers) + `members` (each carries `agentSessionId` when its backend knows one) + `loopHealth` (`RUNNING`, `STALLED`, or `STOPPED` for `statusPoller` and `sessionReaper`) · one peer's state: `fleet_status{sessionId}` |
 | Delegate (blocking) | `fleet_send{sessionId, content}` |
 | Delegate (long task) | `fleet_send{sessionId, content, wait:false}` → ticket → `fleet_poll{ticket}` |
 | Answer a member's `fleet_ask` | `fleet_send{turnId, content}` — **not** `sessionId` |
@@ -141,6 +165,7 @@ the merge — and merging on a reviewer's word is delegating it by proxy.
 | Read your own held lead-to-lead mail (no ack) | `fleet_poll{coordId: <your own coord-id, from fleet_list's coordinator.selfId>}` — primary-only; never acks, so `fleet_list`'s `held[]` still shows it after. `fleet_list`'s `held[]` gives only a truncated preview — this is the only way to read the full body |
 | Collect a held reply | `fleet_poll{target}` · then `fleet_ack{target, msgId}` |
 | Tear down a member | `fleet_stop{paneId}` |
+| Replace your OWN lead session when its context is full | `fleet_handover{action:"open", reason?}` → write the handover file it names → `fleet_handover{action:"confirm", token, operatorConfirmed}`. Primary-only. **In that order**: the file must be modified *after* `open`, or `confirm` refuses it as stale. There is no terminal parameter — the pane is always your own, so you can never roll another lead. `{action:"cancel", token}` drops a pending request |
 
 ### Lead ↔ lead — coordinate, never delegate
 
@@ -187,20 +212,26 @@ simply complies has thrown away the reason there are two of you.
 3. **`fleet_ask{question}`** when a decision is genuinely the lead's (ambiguous requirement, two
    defensible fixes, "bug or intended?"). It blocks and you resume the *same* turn with the answer.
    Don't ask what you could decide yourself.
-4. **End the turn with exactly one `fleet_reply{content}`**, carrying your complete answer. This is
+4. **Re-read the ticket before you act on anything you were told earlier**, and again before you
+   commit. A message reaches you only while you are free to receive it; the ticket is there whenever
+   you look. **If a ticket comment contradicts your brief, the ticket comment is newer and it wins.**
+5. **End the turn with exactly one `fleet_reply{content}`**, carrying your complete answer. This is
    the whole handoff. No `fleet_reply` ⇒ the sender gets nothing and the exchange stalls.
    Do **not** lean on the completion fallback to carry your answer for you: when you end a turn
    without replying, the bridge scrapes your pane, and it can return only the last 4000 characters.
    A clipped scrape is marked as partial, but the missing text is gone — your report reaches the
    lead with its end cut off.
-5. **Report honestly.** State only what you actually ran and its real output, including failures,
+6. **Report honestly.** State only what you actually ran and its real output, including failures,
    and never claim the result of a check you had no way to run. **Measure your own tools; do not
    assume them.** What you mount depends on your backend: an opencode member gets the bridge and
    nothing else, while a Claude Code member also inherits the operator's user-scope MCP servers,
    which the bridge never chose for you. Two rules follow. The primary's IDE tooling is still not
-   yours, whatever you see. And **a mounted tool is not a working tool** — the forge server you may
-   find there holds a deliberately blocked credential and fails every call, by design.
-6. **Never merge.** Stage files explicitly — never `git add -A` — and leave alone anything the
+   yours, whatever you see. And **a mounted tool is not a working tool** — the forge MCP server you
+   may find there holds a deliberately blocked credential and fails every call, by design. That is
+   not your only forge route, and the two must not be confused: the repo-scoped `GITEA_TOKEN` the
+   daemon injects into your environment does work, and using it to open your own PR is part of the
+   job. A blocked MCP tool is never a reason to skip that step.
+7. **Never merge.** Stage files explicitly — never `git add -A` — and leave alone anything the
    project marks as not-yours-to-commit.
 
 ### Where each rule lives (don't duplicate — extend the right layer)
@@ -223,6 +254,19 @@ must obey belongs in the charter, not here.
 - **This repo is the bridge.** The daemon is `fleetd`, its MCP mount is `http://127.0.0.1:8765/mcp`,
   and the code behind the rules above is `mcp/FleetMcp` (tools), `auth/Authz` (the role table),
   `mcp/ConnectionIdentity` (connection→role), and `worker/*Launcher` (`REPLY_CHARTER`).
+- **Herdr socket tests (measured 2026-09-10).** In this repo, herdr is a subject under test. A
+  worker assigned to herdr code, and the lead, may let a test open the herdr socket directly in a
+  throwaway workspace that the test tears down. This only covers
+  `fleetd/src/test/java/dev/ltms/fleet/herdr/AgentControlContractTest.java`,
+  `fleetd/src/test/java/dev/ltms/fleet/herdr/HerdrContractTest.java`,
+  `fleetd/src/test/java/dev/ltms/fleet/herdr/PaneLocatorContractTest.java`, and
+  `fleetd/src/test/java/dev/ltms/fleet/herdr/WorkspacePlacementContractTest.java`. It is not a
+  general licence. Using the herdr CLI or socket to move a real fleet session, pane, or peer stays
+  banned. That is the control plane that invariant 5 protects. Re-measure with
+  `grep -rl 'UnixSocketHerdrClient.connect()' fleetd/src/test/java --include='*.java'`. A non-empty
+  result means tests still open the socket and this note still applies. An empty result means nobody
+  does this any more; delete this section. Canonical invariant 5 restatement is tracked in #458 and
+  is not part of this change.
 - **`fleet_profiles`/`fleet_list` report two separate outage states, and they are not the same
   thing.** *Quarantined* (CB-578) means the backend told us it is out of capacity — a long,
   1800s-default cooldown. *Cooling off* (fleetd #201/#227) means a profile's credential threw two
@@ -242,9 +286,14 @@ must obey belongs in the charter, not here.
   it for a multi-finding sweep hands the worker two contradictory output contracts. That has
   already cost three workers' turns: each wrote a good report to its terminal and ended the turn
   with no `fleet_reply`, and the scrape returned the tail of the brief instead.
+  Spawn `implementer` with role `dev`, `reviewer` with role `reviewer`, and `hunter` with role
+  `hunter`.
 - **Primary-side skills** (not delegation playbooks — a worker cannot use them):
-  `port-to-opencode` (make an OpenCode session a participant in this workspace) and
-  `fleets-status` (report every fleet that shares one LavinMQ instance).
+  `port-to-opencode` (make an OpenCode session a participant in this workspace),
+  `fleets-status` (report every fleet that shares one LavinMQ instance),
+  `redeploy-fleetd` (rebuild and restart the live daemon after a merge) and
+  `handover` (write the file a fresh lead session inherits when the outgoing one hands off,
+  fleetd #480).
 - **This repo is also a Claude Code marketplace, and ships a plugin.** `.claude-plugin/marketplace.json`
   points at `plugin/`, which carries the MCP mount and the `setup` skill
   (`/claude-bridge:setup` — make any project bridge-ready). It was added in CB-527 and then went
@@ -278,60 +327,14 @@ must obey belongs in the charter, not here.
 ### Redeploying the daemon — the lead may do this (primary only)
 
 **A merge is not a deployment.** The running `fleetd` holds the jar it was started with, so a
-feature merged to `main` does nothing until the daemon is rebuilt and restarted. Saying "shipped"
-about code the live daemon has never loaded is a false report. The lead **may and should** redeploy
-rather than hand the job back to the operator.
+feature merged to `main` does nothing until the daemon is rebuilt and restarted. The lead **may and
+should** redeploy rather than hand the job back to the operator. **Workers must never do this** — a
+worker has no business restarting the daemon it is talking through, and stopping it kills the
+worker's own channel mid-turn.
 
-Workers must never do this. A worker has no business restarting the daemon it is talking through,
-and stopping it kills the worker's own channel mid-turn.
-
-**Use the script — do not hand-roll the steps.**
-
-```bash
-scripts/redeploy-fleetd.sh --check   # report state, change nothing
-scripts/redeploy-fleetd.sh           # build, confirm drain, restart, verify
-scripts/redeploy-fleetd.sh --yes     # skip the drain prompt (fleet already checked)
-```
-
-It builds before it stops anything, so a failed build never leaves the fleet down; it waits for the
-old process to exit rather than assuming; it polls `/healthz`; and it anchors its log checks to a
-line marker taken before the restart, so old errors cannot be misread as new ones. Run `--check`
-first — it is read-only and reports whether the forge token resolves, which nothing else tells you.
-
-The script encodes the five things below, each of which has gone wrong here before. Read them anyway:
-if the script is unavailable or a step fails, this is what it was protecting you from.
-
-1. **Login shell, or workers silently lose their forge token.** The daemon inherits
-   `WORKER_GITEA_TOKEN` from the shell that starts it, and that comes from
-   `${SHARED_ENV}/tools/secrets.sh`. Start it from a non-login shell and the variable is empty, the
-   daemon starts fine, and the failure appears much later as workers that cannot open a PR. Nothing
-   logs this at startup — the script's `--check` is the only thing that reports it, and it checks
-   whether the name resolves without ever printing the value.
-2. **Drain live members first.** `fleet_list`, then `fleet_stop` each member, and collect anything
-   you still want with `fleet_poll` before you kill anything. A restart drops in-flight tickets and
-   rendezvous, and a member's report is not recoverable once its ticket is gone.
-3. **A restart is the only way deferred config keys take effect.** That is usually the reason to do
-   it. The startup log names which keys it accepted and which it deferred — read those lines rather
-   than assuming.
-4. **Re-check identity afterwards.** Call `fleet_whoami` and confirm it still answers `primary`. The
-   lead is found by its tab label (`fleet.leaders.*.tab`), and a lead whose tab no longer matches is
-   demoted to worker, which refuses every orchestration call.
-5. **Prove the new jar is the one running.** Confirm a *fresh* `fleetd listening` line at the end of
-   `fleetd/fleetd.out`, dated after the restart. An old daemon that never died looks identical from
-   the outside.
-
-**Permission.** A `CLAUDE.md` rule grants intent, not tool permission — the command classifier
-refuses a bare `kill` on the daemon whatever this file says. The script is the seam that fixes that:
-it is one auditable command, so the operator allow-lists it once instead of approving a stop and a
-start every time. The rule lives in the operator's Claude Code settings:
-
-```json
-{ "permissions": { "allow": ["Bash(scripts/redeploy-fleetd.sh:*)"] } }
-```
-
-Granted by the operator on 2026-08-15. If a call is still refused, do **not** route around it by
-running the stop and start as separate commands — that is exactly the approval the script replaced.
-Say what you were going to run and why, and let the operator decide.
+**Load the `redeploy-fleetd` skill before you redeploy.** It holds `scripts/redeploy-fleetd.sh`
+and its flags, the drain step, the operator's permission grant, and the five checks that have each
+gone wrong here before. Do not hand-roll the steps from memory.
 
 ### The prompt is part of the product — update it with the code (mandatory)
 
@@ -379,6 +382,16 @@ print("in sync:", w[i:w.index("\n```\n", i) + 1] == block)
 PY
 ```
 
+**Only the lead can run that check (measured 2026-09-10).** A member's provisioned worktree has
+`wiki/` uninitialized, so the script dies with `FileNotFoundError: wiki/7-Use-Cases.md`. Measured
+in three worker worktrees: `git submodule status` printed a leading `-` and `wiki/` held 0
+entries; the primary's own clone printed a leading `+` and the file was there. So never make this
+check a member's acceptance criterion — it is unsatisfiable for them, and a brief that asks for it
+is asking a worker to invent a pass. A member told to check it must say it could not run it, and
+must never report it as passed. The lead runs it in the main clone before merging. Re-measure with
+`git submodule status` in a member's worktree: a leading `-` means this still applies; once it
+prints a commit with no `-`, delete this paragraph.
+
 ## IDE MCP tools & validation workflow (enforced)
 
 > **Primary only.** Workers have no IDE MCP mount — if you are a worker, skip this section and

docs/CB-591-Gateway-Migration.md

@@ -5,6 +5,21 @@
 here took a revert and two upstream fixes — see §7.1, which is the useful part of this document. One
 risk is **accepted rather than solved**: a stream cut by any mid-response timer arrives as HTTP 200
 with no terminator, and our third-party members cannot detect it (§7.2).
+
+> **Superseded in part — 2026-09-13.** Two claims on this page are no longer true of the live fleet.
+> I measured both on this host today.
+>
+> 1. **The model is named `acoder` now, not `deepseek-v4-flash`.** `acoder` is a stable alias, and
+>    the model behind it changed on 2026-08-28: it is Qwen3.8-27B, not DeepSeek. The old name is
+>    still served, so nothing broke — the gateway answers it and reports `"model": "acoder"` in the
+>    reply, which is how you can see for yourself that it is an alias. `fleetd.yaml` moved to
+>    `acoder` on 2026-09-13. Do not guess behaviour from the name; ask the gateway's own manifest,
+>    `GET https://llm.ltms.dev/v1/deployment`, and read its `generation` field.
+> 2. **`local` sits at `weight: 0`, not 100.** Only `gx` is auto-selected today.
+>
+> §2 and §3 below are the plan as written in August. They are the record of the migration, so they
+> stay as they are. If this note stops matching `fleetd.yaml`, re-measure and rewrite the note.
+
 · **Upstream:** [systems/vms wiki → LLM and MCP Gateway](https://git.ltms.dev/systems/vms/wiki/LLM-and-MCP-Gateway)
 · **Upstream issue:** [systems/vms#31](https://git.ltms.dev/systems/vms/issues/31)
 
@@ -380,7 +395,10 @@ one turn; this one costs the whole task and is indistinguishable from a slow wor
 
 - Token accepted on both surfaces. **Unauthenticated → 401**, so the Caddy proxy really does gate —
   the wiki's "SecurityPolicy fails open" warning is about the gateway itself, not the edge.
-- `/v1/models` returns exactly `["deepseek-v4-flash"]`, so trap 3 is clear.
+- `/v1/models` returned exactly `["deepseek-v4-flash"]` **on 2026-08-15**, so trap 3 was clear
+  then. It returns 6 ids now — `acoder`, `qwen3.8-27b-nvfp4`, `deepseek-v4-flash` and three
+  embedding names — measured on this host 2026-09-13. The exact-name rule still holds; the
+  one-item list does not.
 - **Reasoning survives both surfaces** — see §3b above.
 - The launcher's generated opencode provider block is correct, carrying a real 48-character `llmk-`
   key rather than the `fleetd-local-noauth` placeholder.

fleetd/fleetd.example.yaml

@@ -77,16 +77,66 @@ bind:
 # a lead turn nobody asked for), so upgrading the daemon must never switch it on for you. Absent
 # block = feature off, exactly as before.
 #
-# Three knobs, each with a default that errs on the side of not burning context:
+# Four knobs, each with a default that errs on the side of not burning context:
 #   idleAfterSeconds: 300   # how long the lead must stay idle before the FIRST nudge (default 300 —
 #                           # absorbs normal post-turn pauses; re-prompting every pause burns context)
 #   backoffMs: 60000        # re-check cadence / spacing between nudges past the quiet period (default 60000)
 #   quietNudgeCap: 3        # cap on consecutive nudges that find NOTHING pending, then it stops
 #                           # until real state appears (default 3 — never nag an empty fleet forever)
+#   contextHighNudge: false # fleetd #609 — when true, an idle lead whose OWN Claude Code context
+#                           # reads HIGH (see LeadContextGauge; fleet_list's context row) gets a text
+#                           # notice appended to its nudge telling it to consider fleet_handover. Text
+#                           # only — it never rolls a pane by itself, and only the operator can approve
+#                           # a roll. Fires once per HIGH stretch (a later OK reading re-arms it), and
+#                           # never spends the quietNudgeCap budget. Default false/absent = off, same
+#                           # as every other knob here — an upgraded daemon must not start telling
+#                           # leads to hand over on its own.
 # leadHeartbeat:
 #   idleAfterSeconds: 300
 #   backoffMs: 60000
 #   quietNudgeCap: 3
+#   contextHighNudge: false
+
+# Lead rollover (fleetd #480): replace a lead session that has decided it is ready to be replaced,
+# without an operator doing it by hand. A lead writes a handover file, then asks fleetd to clear its
+# own pane and bootstrap a fresh session against that file.
+#
+# Opt-in on purpose — it clears the lead's own pane on request, so upgrading the daemon must never
+# acquire that ability for you. Absent block = feature off, and nothing is constructed at all. Even
+# once present, nothing but an explicit confirm() call — one that passes every check — can ever
+# cause a /clear: there is no recurring timer, heartbeat or scheduler anywhere in this feature that
+# fires one on its own initiative. confirm() itself is called FROM the calling lead's own turn, so
+# it cannot clear the pane inline (that pane is still WORKING); instead it schedules a one-shot
+# continuation that waits for the SAME confirm() call's turn to end, then does the actual work. See
+# dev.ltms.fleet.lead.LeadRollover's class javadoc for the exact order (fleetd #480 correction).
+#
+# handoverPath: REQUIRED when this block is present — where the handover file a fresh lead session
+#               reads must live. No default (an operator-specific path); a present block with no
+#               handoverPath refuses to start. May be relative: it then resolves against the
+#               CALLING lead's own fleet.leaders.<name>.cwd (falling back to the daemon's own
+#               working directory when that lead has none configured) — never against whatever
+#               directory the daemon process happens to have been started in. An absolute path is
+#               used unchanged. Prefer an absolute path if the daemon and the lead's pane might not
+#               share a working directory (fleetd #480 follow-up).
+# requireOperatorConfirm: true    # default true — confirm() refuses unless the caller also passes
+#                                 # operatorConfirmed: true
+# maxDocAgeSeconds: 3600          # default 3600 — refuse a handover file older than this
+# turnSettleSeconds: 20           # default 20 — how long the deferred roll waits for the CALLING
+#                                 # lead's own turn to end (its pane to report injectable again)
+#                                 # before sending /clear at all. If this elapses, /clear is NEVER
+#                                 # sent — a lead that never goes idle is still doing real work.
+# clearSettleSeconds: 20          # default 20 — how long to wait for the pane to become injectable
+#                                 # again AFTER /clear before giving up (never sends bootstrapText
+#                                 # if this elapses). A separate, second wait from turnSettleSeconds.
+# bootstrapText: "..."            # default names the RESOLVED (absolute) handoverPath — sent to
+#                                 # the lead once its pane settles after /clear
+# leadRollover:
+#   handoverPath: /path/to/handover.md
+#   requireOperatorConfirm: true
+#   maxDocAgeSeconds: 3600
+#   turnSettleSeconds: 20
+#   clearSettleSeconds: 20
+#   bootstrapText: "Fresh lead session: read the handover file and carry on."
 
 # Fleet health detection is dormant unless enabled (CB-573). It reads one whole-fleet agent list
 # per tick.
@@ -159,13 +209,13 @@ herdrSocket: ~/.config/herdr/herdr.sock
 #                      e.g. `env DISPLAY=:10.0 idea {dir}`. Best-effort: a failure is logged, never
 #                      fails the spawn. Omit to open the member's module by hand. There is no close
 #                      half yet — an opened module stays open until the operator closes it.
-#   autoCompactWindow → opt-in, default off. A bounded token window that forces a spawned member to
-#                      compact its context instead of running on the backend's own default and dying
-#                      mid-turn (losing its fleet_reply — the whole point of the turn — with it).
+#   autoCompactWindow → opt-in, default off. A bounded token window that forces a launched Claude Code
+#                      lead or member to compact its context instead of running on the backend's own
+#                      default. A member that runs out of context can die mid-turn and lose its fleet_reply.
 #                      Validated at config load to [100000, 1000000] — the band Claude Code's own
 #                      --autocompact flag accepts.
 #                      CROSS-BACKEND SEMANTICS DIFFER: on claude-code this is a launch-time
-#                      `--autocompact <tokens>` flag — the member compacts AT this window. opencode
+#                      `--autocompact <tokens>` flag — the Claude Code session compacts AT this window. opencode
 #                      has no equivalent flag (it only forces `compaction.auto: true`, unconditionally,
 #                      already), so this is instead applied as the model's `limit.context` in the
 #                      generated opencode.json — the member compacts WITHIN this window, not exactly
@@ -207,8 +257,12 @@ herdrSocket: ~/.config/herdr/herdr.sock
 #                      omit and this profile's completion fallback behaves exactly as before.
 #                      Every backend words its refusal differently, so this is config, never a
 #                      vendor string baked into fleetd itself.
-#                      DEFERRED: compiled once into a startup pattern map — editing it needs a
-#                      daemon restart, same as this profile's model/baseUrl/argv.
+#                      HOT (fleetd #446): read live, cached by profile name, at every
+#                      completion-fallback check AND by fleet_profiles' exhaustionDetectionArmed —
+#                      editing it and reloading arms or disarms usage-limit detection for this
+#                      profile with no daemon restart. (Before fleetd #446 this was DEFERRED,
+#                      compiled once into a startup pattern map like model/baseUrl/argv still are —
+#                      see errorPattern below, which is still deferred that way on purpose.)
 #   credentialId     → CB-578 stage B: the credential this profile quarantines WITH when a
 #                      BACKEND_EXHAUSTED classification fires. Two profiles that set the SAME
 #                      credentialId share one quarantine — the case this exists for is two models
@@ -227,8 +281,9 @@ herdrSocket: ~/.config/herdr/herdr.sock
 #                      happens, just without a profile-specific match; every backend words its
 #                      failure differently, so a hardcoded sentence would only ever match one
 #                      of them.
-#                      DEFERRED: compiled once into a startup pattern map, same as exhaustedPattern
-#                      — editing it needs a daemon restart.
+#                      DEFERRED: compiled once into a startup pattern map — editing it needs a
+#                      daemon restart. Unlike exhaustedPattern above (made hot by fleetd #446),
+#                      errorPattern was scoped out of that ticket on purpose and stays deferred.
 #                      # errorPattern: "503 Service Unavailable"   # opt-in: classify a backend outage
 #
 #                      What happens once a match fires (BackendOutagePolicy, credentialId-keyed,
@@ -360,7 +415,7 @@ profiles:
     # ideMcpUrl: http://127.0.0.1:29170/index-mcp/streamable-http   # opt-in (CB-634): IDE code intelligence, pinned to the worktree
     # ideProjectDir: fleetd          # CB-634: module dir the IDE opens + the overlay pins (this repo's pom is in fleetd/)
     # ideOpenCommand: env DISPLAY=:10.0 idea {dir}   # CB-634 auto-open: opens {dir} in the IDE at spawn; omit to open by hand
-    # autoCompactWindow: 250000   # opt-in: bound member context; claude-code compacts AT this, opencode within it (model limit.context)
+    # autoCompactWindow: 250000   # opt-in: bound Claude Code lead/member context; claude-code compacts AT this, opencode within it (model limit.context)
   gx11:                              # a second backend, so `placement: weighted` has a choice
     baseUrl: http://gx01.gw:8000     # self-hosted; ccs handles the model + token
     placement: tab
@@ -447,6 +502,15 @@ placement: weighted
 # seconds, before a spawn may land on it again. Applies to every profile's effective credential
 # (its own name, or its credentialId if set above) — there is no per-profile override. Default
 # 1800 (30 minutes) when omitted or non-positive.
+#
+# fleetd #466: this is now only the BASE of an escalating backoff, not a flat retry rate. A
+# credential quarantined again within one base cooldown of the previous quarantine ending (still
+# reporting exhausted — e.g. a weekly subscription limit that hasn't reset) backs off further:
+# cooldown doubles each such time, capped at 12x this value (~6 hours at the 1800s default). A
+# quarantine that starts after a base-cooldown's worth of quiet resets back to this value. Not
+# configurable per se — the multiplier and ceiling are constants in BackendQuarantine, not new
+# YAML keys; see its class doc for the exact formula and why there is no automatic probe to clear
+# it early (the operator's own design constraint — a probe spends the quota it's measuring).
 # DEFERRED: baked once into the BackendQuarantine built at startup — a running quarantine keeps
 # its original cooldown regardless; a new value only applies to a quarantine that starts after a
 # restart. Editing this needs a daemon restart to take effect.
@@ -468,9 +532,10 @@ placement: weighted
 # when the reload happens — not about how important the key is:
 #   HOT       → takes effect on the next spawn: the whole `fleet:` block (every role pool,
 #               `charters`, and `tabLabel`), `placement:`, and an existing profile's weight / maxLoad
-#               / credentialId. Those are hot because the placement policy (and, for credentialId,
-#               the CB-578 stage B quarantine check) reads them through a supplier — being config is
-#               not by itself enough to make a key hot.
+#               / credentialId / exhaustedPattern. Those are hot because the placement policy (and,
+#               for credentialId, the CB-578 stage B quarantine check; for exhaustedPattern, fleetd
+#               #446's LiveExhaustedPatterns) reads them through a supplier — being config is not by
+#               itself enough to make a key hot.
 #               EXCEPT `fleet.leaders`: Fleetd.main reads it once at startup to build the lead tab
 #               scanner and launcher, and neither is rebuilt on reload. A changed/added/removed
 #               `fleet.leaders` entry is silently accepted — the reload reports "config reloaded"
@@ -482,10 +547,10 @@ placement: weighted
 #               stage B — baked once into the quarantine tracker built at startup), ADDING or
 #               REMOVING a profile (a new backend needs its own launcher, and launchers are built
 #               once), AND an existing profile's launch settings — model, baseUrl, argv, env,
-#               configDir, mcpUrl, tabLabel, exhaustedPattern, errorPattern (fleetd #201 / #227 —
-#               compiled once into a startup pattern map the same way exhaustedPattern is). The
-#               launcher takes a copy of `profiles:` at startup and resolves every spawn out of
-#               that copy, so those never
+#               configDir, mcpUrl, tabLabel, errorPattern (fleetd #201 / #227 — compiled once into
+#               a startup pattern map; exhaustedPattern used to be compiled the same way until
+#               fleetd #446 made it hot — see above). The launcher takes a copy of `profiles:` at
+#               startup and resolves every spawn out of that copy, so those never
 #               reach a launch until you restart. The reload logs them by name rather than
 #               pretending they applied.
 #   COLD      → cannot change at all: `bind:`, `herdrSocket:`, `broker:` and `auth:`. The socket is
@@ -504,7 +569,7 @@ placement: weighted
 # older keys: `leaders:`, `members:`, `leadScan:` and `defaultProfile:`.
 #
 # A member is anything a lead spawns, and every member has two INDEPENDENT attributes:
-#   role    — which contract: architect, dev or reviewer. It picks the launch charter, the role
+#   role    — which contract: architect, dev, hunter or reviewer. It picks the launch charter, the role
 #             file, the playbook skill and the authz row.
 #   profile — which backend: one of the `profiles:` keys above (model, CLI adapter, cost).
 # They vary on their own. A reviewer may run on the same profile as the dev whose diff it reads,
@@ -516,13 +581,13 @@ placement: weighted
 #
 # Each pool lists the profiles that role MAY run on — these are pools, not identities. That is also
 # what replaced `defaultProfile:`: an unqualified spawn names a role, and that role's pool supplies
-# the candidates, in definition order. A dev and a reviewer staying anonymous is exactly compatible
-# with being listed here; the entry key just names the entry.
+# the candidates, in definition order. A dev, hunter and reviewer staying anonymous is exactly
+# compatible with being listed here; the entry key just names the entry.
 fleet:
   # Optional launch-charter text, keyed only by the singular role wire names: architect, dev,
-  # reviewer. Changes are HOT and reach the next spawn without a daemon restart. Do not put secrets
-  # here: a later launch step writes this text to a world-readable temp file, and ${ENV} interpolation
-  # is deliberately not supported.
+  # hunter, reviewer. Changes are HOT and reach the next spawn without a daemon restart. Do not put
+  # secrets here: a later launch step writes this text to a world-readable temp file, and ${ENV}
+  # interpolation is deliberately not supported.
   charters:
     architect: |-
       You are an architect in this fleet. You refine work before anyone builds it:
@@ -533,6 +598,9 @@ fleet:
     dev: |-
       You implement the one unit you were given, and nothing else. You test it,
       commit it, and open your own pull request. You never merge.
+    hunter: |-
+      You sweep the assigned scope for real defects. You may run the build or tests
+      to check a finding. You change nothing, and report several ranked findings.
     reviewer: |-
       You review the diff you were given. You report bugs, risks and missing tests.
       You do not change code.
@@ -610,6 +678,9 @@ fleet:
   developers:
     gx10:
       profile: gx10
+  # hunters:
+  #   gx10:
+  #     profile: gx10                # a hunt may run checks, but never changes code
   # reviewers:
   #   gx10:
   #     profile: gx10                # the same backend may serve two roles; that is the point
@@ -787,12 +858,21 @@ guard:
 # .claude/skills/, so a member spawned against ANY repo — not only one that already ships its own
 # copy — can load a bridge skill (e.g. implementer). Unset (the default): no worktree is touched
 # beyond today's behaviour. A skill folder the target repo already carries under
-# .claude/skills/<name> is never overwritten — the repo's own copy always wins. Claude Code
-# members only; an opencode member reads a different path (.opencode/agent) this key does not
-# touch. Best-effort like worktreeGroup above: a missing/unreadable directory here is logged and
-# skipped, never a failed spawn. Every non-hidden subdirectory of this directory is copied
-# wholesale, with no per-file allowlist — don't park scratch files or drafts alongside the real
-# skill folders, they will be copied into every provisioned worktree too.
+# .claude/skills/<name> is never overwritten — the repo's own copy always wins. Best-effort like
+# worktreeGroup above: a missing/unreadable directory here is logged and skipped, never a failed
+# spawn. Every non-hidden subdirectory of this directory is copied wholesale, with no per-file
+# allowlist — don't park scratch files or drafts alongside the real skill folders, they will be
+# copied into every provisioned worktree too.
+#
+# fleetd #393: which member KINDS actually consume this once it is copied. kind: claude-code —
+# the Claude Code CLI discovers .claude/skills/ on its own; nothing else is needed. kind: opencode
+# — opencode has no such discovery, so OpenCodeLauncher reads whatever landed under
+# .claude/skills/ and appends each seeded skill's SKILL.md to the generated instructions[] file
+# (opencode's only channel for static guidance text; unlike Claude Code's Skill tool, the content
+# is always part of the system prompt, not loaded on demand). Both kinds are covered as of #393 —
+# earlier builds copied the files for every kind but only claude-code could read them, and the
+# seeding log said "N of M" regardless. Check the per-spawn launcher log (not just the seeding
+# log) to see what a given member actually got.
 # memberSkills: /path/to/fleetd/checkout/.claude/skills
 
 # Session lifecycle limits (CB-303). All knobs are opt-in; omit or set to null to keep

fleetd/src/main/java/dev/ltms/fleet/AssemblyInputs.java

@@ -0,0 +1,22 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.config.ConfigRef;
+import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.guard.SubscriptionGuard;
+
+/**
+ * fleetd #612 Unit A: everything {@code Fleetd.main} has ready once config is loaded, reported
+ * and validated — the exact point {@code main} used to keep going straight into socket and broker
+ * work. Building this (and handing it to {@link FleetdAssembly#assembleAndStart}) is the seam a
+ * test now has to drive the real boot composition without being {@code main} itself.
+ *
+ * @param cfg   the boot-time {@link FleetConfig} snapshot every one-time wiring decision reads —
+ *              see {@code Fleetd.main}'s own comment on why this must never be swapped for a live
+ *              reference once loaded
+ * @param config the live {@link ConfigRef} the hot-reloadable paths read per use
+ * @param guard  the same {@link SubscriptionGuard} {@code Fleetd.main} already used to assert the
+ *               launching environment is clean, reused rather than rebuilt so the assembled
+ *               launchers see the identical instance {@code main} already validated with
+ */
+record AssemblyInputs(FleetConfig cfg, ConfigRef config, SubscriptionGuard guard) {
+}

fleetd/src/main/java/dev/ltms/fleet/FleetdAssembly.java

@@ -0,0 +1,536 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.auth.CallerResolver;
+import dev.ltms.fleet.auth.MemberRegistry;
+import dev.ltms.fleet.config.ConfigRef;
+import dev.ltms.fleet.config.ConfigWatcher;
+import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.guard.SubscriptionGuard;
+import dev.ltms.fleet.health.FleetHealthMonitor;
+import dev.ltms.fleet.herdr.AgentControl;
+import dev.ltms.fleet.herdr.HerdrClient;
+import dev.ltms.fleet.herdr.HerdrRouter;
+import dev.ltms.fleet.herdr.LeadTabScanner;
+import dev.ltms.fleet.herdr.PaneLocator;
+import dev.ltms.fleet.herdr.UnixSocketHerdrClient;
+import dev.ltms.fleet.inject.BackendErrorPatternLookup;
+import dev.ltms.fleet.inject.BackendErrorSink;
+import dev.ltms.fleet.inject.CompletionResolver;
+import dev.ltms.fleet.inject.ExhaustedPatternLookup;
+import dev.ltms.fleet.inject.ExhaustionSink;
+import dev.ltms.fleet.inject.Injector;
+import dev.ltms.fleet.inject.LiveExhaustedPatterns;
+import dev.ltms.fleet.inject.MemberPresence;
+import dev.ltms.fleet.inject.StatusPoller;
+import dev.ltms.fleet.inject.TurnListener;
+import dev.ltms.fleet.lead.LeadContextGauge;
+import dev.ltms.fleet.lead.LeadLauncher;
+import dev.ltms.fleet.lead.LeadRollover;
+import dev.ltms.fleet.mcp.ConnectionIdentity;
+import dev.ltms.fleet.mcp.FleetMcp;
+import dev.ltms.fleet.mcp.LsofPeerPidLookup;
+import dev.ltms.fleet.mcp.LsofProcessCwdLookup;
+import dev.ltms.fleet.mcp.PrimaryRegistry;
+import dev.ltms.fleet.member.CompositePeerLauncher;
+import dev.ltms.fleet.member.HerdrPeerLauncher;
+import dev.ltms.fleet.member.MemberCredentialPolicyView;
+import dev.ltms.fleet.metrics.FleetMetrics;
+import dev.ltms.fleet.metrics.Metrics;
+import dev.ltms.fleet.msg.LeadChannelHandle;
+import dev.ltms.fleet.msg.LeadCoordLoop;
+import dev.ltms.fleet.msg.LeadHeartbeatLoop;
+import dev.ltms.fleet.msg.MessageService;
+import dev.ltms.fleet.msg.Rendezvous;
+import dev.ltms.fleet.msg.ReplyInbox;
+import dev.ltms.fleet.msg.ReplyPushLoop;
+import dev.ltms.fleet.peer.PeerLauncher;
+import dev.ltms.fleet.placement.BackendOutagePolicy;
+import dev.ltms.fleet.placement.BackendQuarantine;
+import dev.ltms.fleet.power.CaffeinateSleepAssertionMechanism;
+import dev.ltms.fleet.power.IdleSleepGuard;
+import dev.ltms.fleet.rest.FleetApp;
+import dev.ltms.fleet.session.GitWorktrees;
+import dev.ltms.fleet.session.SessionManager;
+import dev.ltms.fleet.session.SessionReaper;
+import io.javalin.Javalin;
+import org.slf4j.Logger;
+import org.slf4j.LoggerFactory;
+
+import java.nio.file.Path;
+import java.util.ArrayList;
+import java.util.LinkedHashMap;
+import java.util.LinkedHashSet;
+import java.util.List;
+import java.util.Map;
+import java.util.Set;
+import java.util.concurrent.ConcurrentHashMap;
+import java.util.concurrent.ScheduledExecutorService;
+import java.util.concurrent.TimeUnit;
+import java.util.concurrent.atomic.AtomicReference;
+import java.util.function.Function;
+import java.util.function.Predicate;
+import java.util.function.Supplier;
+import java.util.regex.Pattern;
+import java.util.stream.Collectors;
+
+/**
+ * fleetd #612 Unit A: the real boot assembly, extracted out of {@code Fleetd.main} so a test can
+ * drive it directly. {@link #assembleAndStart} is <em>the same statements {@code main} used to run
+ * inline</em>, in the same order, against a real {@link ResourcePorts} in production and a fake one
+ * in a test — see {@code FleetdAssemblyLifecycleTest}. {@code Fleetd.main} keeps config loading and
+ * {@code cfg.validateAll()}; everything from immediately after that call onward moved here —
+ * including, since fleetd #612 A-gaps (gap 2), the two post-validation reports ({@code
+ * reportRoleFallbackGaps}, {@code assertChartersNameOnlyRegisteredTools}) that Unit A originally
+ * left behind in {@code main}. Those two calls do no I/O themselves, but leaving them outside this
+ * method meant deleting either one compiled clean and left the whole suite green — nothing drove
+ * {@code main} itself, so nothing could notice. They run first here, in the same relative order,
+ * before the herdr socket or anything else that touches the outside world.
+ *
+ * <p><strong>Construction and start order is preserved exactly, on purpose.</strong> This is not
+ * rebuilt into "construct everything, then start everything" — that would change boot timing. The
+ * order recorded before any code moved (see the ticket and {@code FleetdAssemblyLifecycleTest}):
+ * {@code SessionReaper} starts first (if {@code lifecycle.idleTtlSeconds} is configured), then
+ * {@link StatusPoller}, then the optional {@link LeadHeartbeatLoop} and {@link FleetHealthMonitor},
+ * then the optional {@link LeadCoordLoop} and {@link ConfigWatcher}, and the HTTP server starts
+ * last of all. The close order (see {@link FleetdRuntime#close()}) is the mirror the original
+ * shutdown hook always used.
+ *
+ * <p><strong>One statement could not move without reordering startup.</strong> {@code Fleetd.main}
+ * registered its shutdown hook <em>before</em> building the Javalin {@code FleetApp} — the hook
+ * itself never touched {@code app} (it still doesn't; see {@link FleetdRuntime#close()}), but the
+ * hook needs a {@link FleetdRuntime} to close over, and the ticket asks that runtime to also own
+ * {@code FleetApp}. Building the runtime before the app exists and mutating it afterward (via
+ * {@link FleetdRuntime#attachApp}) preserves the exact original order — hook registered, then app
+ * built, then HTTP started — without moving the app's construction earlier or the hook's
+ * registration later. That is the one seam this ticket did not get to pin any other way.
+ *
+ * <p><strong>No inert variant.</strong> Deliberately, there is no overload of this method that
+ * accepts a smaller/optional {@link ResourcePorts} or defaults one internally. A future edit that
+ * wants to skip {@code FleetdAssembly} entirely and build its own graph is still possible — no
+ * static analysis stops that — but it cannot do so by quietly swapping this call for an inert
+ * substitute that still compiles, because none exists.
+ */
+final class FleetdAssembly {
+
+    private static final Logger log = LoggerFactory.getLogger(Fleetd.class);
+
+    /** CB-637: how often the lead coordination loop looks for peer messages — see {@code Fleetd}'s own constant. */
+    private static final long LEAD_COORD_INTERVAL_MS = 3_000L;
+
+    private FleetdAssembly() {
+    }
+
+    static FleetdRuntime assembleAndStart(AssemblyInputs inputs, ResourcePorts ports) {
+        FleetConfig cfg = inputs.cfg();
+        ConfigRef config = inputs.config();
+        SubscriptionGuard guard = inputs.guard();
+
+        // fleetd #612 A-gaps (gap 2): moved in from Fleetd.main, immediately after cfg.validateAll()
+        // there — the exact point main used to call these two, and still the first thing this
+        // method does, before any socket or broker work below. See this class's javadoc and each
+        // method's own for why they run here rather than in FleetConfig#validateAll() itself.
+        Fleetd.reportRoleFallbackGaps(cfg);
+        Fleetd.assertChartersNameOnlyRegisteredTools(cfg);
+
+        Path socket = cfg.herdrSocket() != null && !cfg.herdrSocket().isBlank()
+                ? Path.of(cfg.herdrSocket())
+                : UnixSocketHerdrClient.defaultSocketPath();
+
+        HerdrClient herdr = ports.connectHerdr(socket);
+        HerdrClient memberHerdr = cfg.memberHerdrSocket() != null && !cfg.memberHerdrSocket().isBlank()
+                ? ports.connectHerdr(Path.of(cfg.memberHerdrSocket()))
+                : herdr;
+        AtomicReference<Supplier<Map<String, String>>> leadsRef = new AtomicReference<>(Map::of);
+        HerdrRouter router = new HerdrRouter(herdr, memberHerdr,
+                target -> leadsRef.get().get().containsKey(target));
+        // CB-402: one adapter per configured peer kind, fronted by a composite router. A profile's
+        // `kind:` selects its adapter — claude-code (the default) and opencode partition the profile
+        // set — and the composite dispatches each SPI call to the adapter that owns the profile/pane.
+        Map<String, FleetConfig.Profile> claudeProfiles = new LinkedHashMap<>();
+        Map<String, FleetConfig.Profile> opencodeProfiles = new LinkedHashMap<>();
+        cfg.profiles().forEach((name, w) -> {
+            if (w.isOpenCode()) {
+                opencodeProfiles.put(name, w);
+            } else {
+                claudeProfiles.put(name, w);
+            }
+        });
+        List<HerdrPeerLauncher> adapters = new ArrayList<>();
+        // fleetd #175: the daemon's real ExhaustionSink can only be built once `sessions` exists
+        // (below), but `sessions` needs `workers`, which needs the adapters built right here — a
+        // genuine cycle. Break it exactly like liveCountRef below: a forwarding sink built now,
+        // pointed at the real one once it exists.
+        AtomicReference<ExhaustionSink> exhaustionSinkRef = new AtomicReference<>(ExhaustionSink.none());
+        ExhaustionSink forwardingExhaustionSink = Fleetd.forwardingExhaustionSink(exhaustionSinkRef);
+        // The claude-code adapter is the always-present default; keep it even with no profiles (so a
+        // bridge configured with no workers, or opencode-only, still has a well-defined base adapter)
+        // unless opencode is the only kind configured.
+        if (!claudeProfiles.isEmpty() || opencodeProfiles.isEmpty()) {
+            adapters.add(Fleetd.claudeCodeLauncher(router.memberAgents(), router.memberSpaces(), guard,
+                    claudeProfiles, cfg, config));
+        }
+        if (!opencodeProfiles.isEmpty()) {
+            adapters.add(Fleetd.openCodeLauncher(router.memberAgents(), router.memberSpaces(),
+                    opencodeProfiles, cfg, config, forwardingExhaustionSink));
+        }
+        AtomicReference<Function<String, Integer>> liveCountRef = new AtomicReference<>(_ -> 0);
+        // CB-578 stage B: one quarantine tracker for the whole daemon, shared between the launcher
+        // (checked at spawn) and the exhaustion sink wired in below (written on BACKEND_EXHAUSTED).
+        BackendQuarantine quarantine = BackendQuarantine.withEscalation(ports.nanoClock(),
+                TimeUnit.SECONDS.toNanos(cfg.quarantineCooldownSeconds()));
+        // fleetd #201 Unit 5: one outage-cool-off tracker for the whole daemon, shared between the
+        // launcher (checked at spawn, like `quarantine` above) and the backend-error sink wired in
+        // below (written on a classified backend error).
+        BackendOutagePolicy outagePolicy = new BackendOutagePolicy(ports.nanoClock());
+        PeerLauncher workers = new CompositePeerLauncher(
+                adapters,
+                cfg.effectiveDefaultProfile(),
+                config,
+                profileName -> liveCountRef.get().apply(profileName),
+                quarantine,
+                outagePolicy);
+        // fleetd #422 follow-up: say which of the three model-gate states the daemon booted into.
+        log.info("model gate (fleetd #422): {}", Fleetd.modelGateCoverageLine(workers.modelGateState()));
+        // CB-504: under supervision (launchd/systemd) fleetd can start before herdr's socket
+        // exists. Wait, then degrade rather than die: serving with /healthz reporting "degraded" is
+        // strictly more useful than exiting.
+        Fleetd.HerdrAwaitOutcome herdrOutcome = Fleetd.awaitHerdr(herdr, ports.nanoClock(), Fleetd::sleepHerdrPoll);
+        boolean herdrUp = Fleetd.logHerdrWaitOutcomeAndShouldReap(herdrOutcome);
+        if (herdrUp) {
+            // CB-117: herdr keeps worker panes alive across a daemon restart, and their ids died
+            // with the previous process — reap those leaked orphans now, before we start serving.
+            workers.reapOrphanWorkers();
+        }
+
+        // CB-301: authoritative session registry + lifecycle FSM on top of ClaudeCodeLauncher.
+        // CB-301-ext: worktree provisioning seam, optionally rooted at a configured directory.
+        // CB-303 part 2: context cap is opt-in and disabled (0) when absent/null.
+        int contextCap = 0;
+        if (cfg.lifecycle() != null && cfg.lifecycle().contextCap() != null
+                && cfg.lifecycle().contextCap() > 0) {
+            contextCap = cfg.lifecycle().contextCap();
+        }
+        boolean clearAfterTurn = cfg.lifecycle() != null && cfg.lifecycle().clearAfterTurn();
+        SessionManager sessions = new SessionManager(workers,
+                new GitWorktrees(cfg.worktreeRoot(), cfg.worktreeGroup(), cfg.memberSkills()),
+                ports.nanoClock(), contextCap, clearAfterTurn);
+        liveCountRef.set(profileName -> Fleetd.liveSessionCount(sessions.roster(), profileName));
+
+        // Idle-sleep guard: hold an OS-level assertion against idle sleep while at least one
+        // member is live. No-op (never constructed) off macOS or when idleSleepGuard.enabled is
+        // explicitly false; the mechanism itself is additionally a no-op if 'caffeinate' cannot be
+        // started, so this can never fail a spawn, a release, or startup.
+        boolean idleSleepGuardEnabled = cfg.idleSleepGuard() == null || cfg.idleSleepGuard().isEnabled();
+        final IdleSleepGuard idleSleepGuard;
+        if (idleSleepGuardEnabled) {
+            idleSleepGuard = new IdleSleepGuard(new CaffeinateSleepAssertionMechanism(), sessions::size);
+            sessions.onAcquire(_ -> idleSleepGuard.recheck());
+            sessions.onRelease(_ -> idleSleepGuard.recheck());
+        } else {
+            idleSleepGuard = null;
+        }
+
+        // CB-303 part 1: idle-ttl reaper — only when configured, defaults to disabled. FIRST of the
+        // recurring background loops to start — see this class's own javadoc for the full order.
+        final SessionReaper reaper;
+        if (cfg.lifecycle() != null
+                && cfg.lifecycle().idleTtlSeconds() != null
+                && cfg.lifecycle().idleTtlSeconds() > 0) {
+            reaper = new SessionReaper(sessions, cfg.lifecycle().idleTtlSeconds());
+            reaper.start();
+        } else {
+            reaper = null;
+        }
+
+        // CB-530: every pane the config names as a lead, merged from `leaders:` and the legacy
+        // singular pin. PrimaryRegistry below still tracks ONE terminal — it addresses the push
+        // loop's nudges, which need a single destination — so it keeps the legacy pin.
+        Map<String, String> leadTerminals = cfg.leaderTerminals();
+        if (leadTerminals.size() > 1) {
+            log.info("leads: {} panes recognised {}", leadTerminals.size(), leadTerminals.values());
+        }
+        // CB-531/CB-579: discover leads by the tab labels the operator writes, one scanner per
+        // configured lead's own exact `tab:` label.
+        final Supplier<Map<String, String>> leads;
+        var leaders = cfg.fleet().leaders();
+        if (!leaders.isEmpty()) {
+            Map<String, String> tabToName = new LinkedHashMap<>();
+            leaders.forEach((name, leader) -> {
+                if (leader != null && leader.tab() != null && !leader.tab().isBlank()) {
+                    tabToName.put(leader.tab(), name);
+                }
+            });
+            int scanIntervalSeconds = leaders.values().iterator().next().scanIntervalSeconds();
+            // This must use the lead daemon: scanning member tabs would demote the lead to a worker.
+            leads = new LeadTabScanner(herdr, tabToName, Set.of(),
+                    TimeUnit.SECONDS.toNanos(scanIntervalSeconds), ports.nanoClock());
+            log.info("lead scan: tabs {} host a lead (rescan every {}s, shared fleet space)",
+                    tabToName.keySet(), scanIntervalSeconds);
+        } else {
+            leads = () -> leadTerminals;
+        }
+        leadsRef.set(leads);
+
+        // CB-558: start any declared lead that is not already running. After the scanner is built,
+        // and only when herdr answered — the launcher's whole safety property is that it can count
+        // live leads first, and must never guess and risk a second orchestrator.
+        if (herdrUp && !leaders.isEmpty()) {
+            int launched = new LeadLauncher(router.leadAgents(), router.leadSpaces(), cfg).ensureLeads();
+            if (launched > 0) {
+                log.info("lead auto-launch: {} lead(s) started", launched);
+            }
+        }
+
+        // CB-548: config-declared architect slots. Nothing here spawns a slot; the terminal → slot
+        // binding is owned by the registry and empty at startup.
+        MemberRegistry members = MemberRegistry.live(() -> config.get().fleet());
+        sessions.setMemberLifecycle(members);
+        if (!members.slots().isEmpty()) {
+            log.info("member slots: {} configured {} — none bound yet (a slot is idle until the "
+                            + "spawn lifecycle binds a live terminal to it)",
+                    members.slots().size(), members.slots().keySet());
+        }
+
+        // Status-gated injector (CB-103): the single writer into workers, fed by a poller.
+        // CB-106: a confirmed turn completion resolves a blocked send whose worker never replied.
+        Rendezvous rendezvous = new Rendezvous();
+        // CB-578 stage A: classify a completion-fallback scrape that matches a profile's configured
+        // usage-limit refusal as BACKEND_EXHAUSTED rather than handing it back as a real answer.
+        LiveExhaustedPatterns liveExhaustedPatterns = Fleetd.liveExhaustedPatterns(config);
+        ExhaustedPatternLookup exhaustedPatterns = Fleetd.exhaustedPatternLookup(sessions::roster, liveExhaustedPatterns);
+        // The startup coverage line still reports the boot-time snapshot only.
+        Set<String> exhaustedConfiguredAtStartup = cfg.profiles().entrySet().stream()
+                .filter(e -> e.getValue().hasExhaustedPattern())
+                .map(Map.Entry::getKey)
+                .collect(Collectors.toCollection(LinkedHashSet::new));
+        log.info("backend-exhausted classification (CB-578 stage A): {}",
+                Fleetd.exhaustedPatternCoverageLine(cfg.profiles().keySet(), exhaustedConfiguredAtStartup));
+        // fleetd #201 Unit 5: classify a completion-fallback scrape that matches a profile's
+        // configured backend-error refusal (a credential outage, a provider 5xx) as a backend error
+        // rather than handing it back as a real answer.
+        Map<String, Pattern> errorPatternsByProfile = new LinkedHashMap<>();
+        cfg.profiles().forEach((name, profile) -> {
+            if (profile.hasErrorPattern()) {
+                errorPatternsByProfile.put(name, Pattern.compile(profile.errorPattern()));
+            }
+        });
+        BackendErrorPatternLookup backendErrorPatterns = Fleetd.backendErrorPatternLookup(sessions::roster,
+                errorPatternsByProfile);
+        log.info("backend-error classification (fleetd #201 Unit 5): {}",
+                Fleetd.errorPatternCoverageLine(cfg.profiles().keySet(), errorPatternsByProfile.keySet()));
+        // CB-578 stage B: on a classification that actually wins, quarantine the exhausted profile's
+        // CREDENTIAL, so a profile sharing that credential is refused too, not just the one that
+        // happened to report it.
+        Map<String, String> quarantineReasonByCredential = new ConcurrentHashMap<>();
+        // fleetd #175: point the forwarding sink handed to OpenCodeLauncher above at the real one,
+        // now that `sessions` exists to resolve target -> session -> profile.
+        ExhaustionSink exhaustionSink = Fleetd.publishExhaustionSink(exhaustionSinkRef, sessions, config,
+                quarantine, quarantineReasonByCredential, cfg);
+        // fleetd #201 Unit 5: the production BackendErrorSink needs `pushLoop` (built further below,
+        // after `sessions`) to tell a lead about an incident or an unmapped target — the same
+        // construction-order cycle `exhaustionSinkRef` breaks above, broken the same way: a mutable
+        // holder set once `pushLoop` exists, read lazily from inside the lambda built here.
+        AtomicReference<ReplyPushLoop> pushLoopRef = new AtomicReference<>();
+        BackendErrorSink backendErrorSink = Fleetd.backendErrorSink(sessions, () -> config.get().profiles(),
+                outagePolicy, pushLoopRef::get);
+        AgentControl agents = router.memberAgents();
+        CompletionResolver completion = new CompletionResolver(agents, rendezvous, exhaustedPatterns,
+                exhaustionSink, backendErrorPatterns, backendErrorSink, ports.nanoClock(),
+                Fleetd.worktreeBranchLookup(sessions::roster));
+        // CB-113: deliver only to an available worker (its MCP is connected), never its boot window.
+        // CB-301: the manager's presence bridge records availability and drives SPAWNING → READY.
+        MemberPresence presence = sessions.asPresence();
+        TurnListener turnListener = Fleetd.turnListener(completion, sessions);
+        Predicate<String> deliverable = Fleetd.deliverableTo(presence, leads);
+        // fleetd #556: registration is wired directly to `completion`, not folded into the
+        // `turnListener` fan-out above — so it survives `sessions.onDelivered` (or any future
+        // listener) throwing, regardless of call order.
+        Injector injector = new Injector(router, turnListener, deliverable,
+                presence::forget, Fleetd.turnRegistrar(completion));
+        StatusPoller poller = new StatusPoller(router, injector, Injector.POLL_INTERVAL_MILLIS);
+        poller.start(); // SECOND of the recurring background loops to start, after the reaper.
+
+        // CB-307: reply inbox. A broker: block selects the AMQP-backed durable adapter; absent (or
+        // unusable), fleetd stays soft-state on the in-memory inbox. The AMQP inbox owns a broker
+        // connection, so keep the reference to close it in the ordered shutdown hook.
+        final ReplyInbox replyInbox = Fleetd.selectReplyInbox(cfg.broker(), ports.environment(),
+                ports.replyInboxOpener());
+        // CB-637: this daemon's lead-to-lead mailbox on the SHARED coordination vhost — a separate
+        // broker from the reply inbox by design. Absent a coordinator: block this is null and every
+        // lead path below is simply not wired, exactly the behaviour before this ticket. It owns a
+        // broker connection, so keep the reference for the ordered shutdown hook.
+        final LeadChannelHandle leadMailbox = Fleetd.openLeadMailbox(cfg.coordinator(), ports.environment(),
+                ports.leadMailboxOpener());
+        // CB-307: learn the primary's terminal from orchestration tool calls (or pin from config).
+        String pinnedPrimaryTerminal = cfg.primary() != null ? cfg.primary().terminal() : null;
+        PrimaryRegistry primaryRegistry = new PrimaryRegistry(pinnedPrimaryTerminal);
+        // CB-532: `primary.terminal` is superseded and no longer needed for either of its jobs.
+        if (pinnedPrimaryTerminal != null && !pinnedPrimaryTerminal.isBlank()) {
+            log.warn("primary.terminal is DEPRECATED (CB-532) and can be deleted: identity now comes "
+                    + "from leaders:/leadScan:, and reply nudges follow the lead that delegated. "
+                    + "It still works, and is still the fallback nudge destination when a restart "
+                    + "has lost the delegation map. Its pushReminders/pushBackoffMs stay valid.");
+        }
+        // CB-307: active push-to-primary loop — nudge the primary when replies land without an
+        // open fleet_send. Uses its own lightweight scheduled executor, separate from the injector.
+        int maxReminders = cfg.primary() != null ? cfg.primary().remindersOrDefault() : 5;
+        long backoffMs = cfg.primary() != null ? cfg.primary().backoffMsOrDefault() : 15_000L;
+        var pushScheduler = ports.newScheduler("bridge-push-");
+        // CB-502: the registry is built before the service and the push loop so send/reply outcomes
+        // are counted at their single funnel rather than at each of the two caller-facing surfaces.
+        Metrics metrics = FleetMetrics.create(sessions, replyInbox);
+        var pushLoop = new ReplyPushLoop(primaryRegistry, router.leadAgents(), replyInbox,
+                pushScheduler, maxReminders, backoffMs, metrics);
+        // fleetd #201 Unit 5: point the forwarding holder captured by the backendErrorSink lambda
+        // above at the real push loop, now that it exists.
+        pushLoopRef.set(pushLoop);
+        // CB-551: idle-lead heartbeat. Opt-in; absent `leadHeartbeat:` this is never constructed, so
+        // an upgraded daemon cannot silently start spending subscription on nudging an idle lead.
+        // THIRD of the recurring background loops to start (optional).
+        final LeadHeartbeatLoop heartbeat;
+        var heartbeatScheduler = ports.newScheduler("bridge-heartbeat-");
+        if (cfg.leadHeartbeat() != null) {
+            var hb = cfg.leadHeartbeat();
+            var leadContextGauge = new LeadContextGauge();
+            // fleetd #621: the context-high notice's own wording must track this same effective
+            // value — LeadRollover.confirm(...) already gates the roll on it (LeadRollover.java:480),
+            // and absent `leadRollover:` entirely the roll is unusable regardless (NOT_CONFIGURED),
+            // so `true` (the FleetConfig.LeadRollover default) is the safe, byte-identical fallback.
+            // Carried in from Fleetd.main when #612 Unit A merged main: #622 added this line to the
+            // block Unit A had already moved here, so the merge would otherwise have silently
+            // dropped it — with a fully green suite, because nothing pins it (see the follow-up issue).
+            boolean requireOperatorConfirm = cfg.leadRollover() == null || cfg.leadRollover().requireOperatorConfirm();
+            heartbeat = new LeadHeartbeatLoop(primaryRegistry, router.leadAgents(), replyInbox, sessions::roster,
+                    pushLoop, heartbeatScheduler, ports.nanoClock(),
+                    TimeUnit.SECONDS.toNanos(hb.idleAfterSeconds()), hb.backoffMs(), hb.quietNudgeCap(),
+                    metrics,
+                    Fleetd.leadContextSource(leadContextGauge, router.leadAgents(), leads,
+                            Fleetd.leadConfigDirLookup(() -> config.get().profiles(), leaders)),
+                    Boolean.TRUE.equals(hb.contextHighNudge()), requireOperatorConfirm);
+            heartbeat.start();
+        } else {
+            heartbeat = null;
+            heartbeatScheduler.shutdownNow();
+        }
+        // fleetd #480: lead rollover. Opt-in; absent `leadRollover:` this is never constructed.
+        LeadRollover leadRollover = Fleetd.leadRollover(cfg, router.leadAgents(), config, leads);
+        MessageService messages = new MessageService(router, injector, rendezvous, replyInbox,
+                pushLoop, metrics);
+
+        // Health is a slow whole-fleet observer. Keep it separate from the 250ms delivery poller.
+        // FOURTH of the recurring background loops to start (optional).
+        final FleetHealthMonitor healthMonitor;
+        var healthScheduler = ports.newScheduler("bridge-health-");
+        if (cfg.health() != null && cfg.health().isEnabled()) {
+            // CB-580: a member found GONE/NEVER_READY must fail whatever ticket is waiting on it.
+            healthMonitor = new FleetHealthMonitor(agents, sessions::roster, messages, healthScheduler,
+                    ports.nanoClock(), ports.wallClockNanos(),
+                    cfg.health().intervalOrDefault(),
+                    cfg.health().workingSuspectAfterOrDefault(), Fleetd.healthFailTarget(messages));
+            String coverage = FleetHealthMonitor.coverage(true,
+                    cfg.health().notifications() != null && cfg.health().notifications().configured());
+            if ("detection-only".equals(coverage)) {
+                log.warn("fleet health: {} (no notification sink configured)", coverage);
+            } else {
+                log.info("fleet health: {}", coverage);
+            }
+            healthMonitor.start();
+        } else {
+            healthMonitor = null;
+            healthScheduler.shutdownNow();
+        }
+
+        // CB-520: the reply inbox only consumes for agents this gateway owns. own on acquire,
+        // release on teardown. Do this before CB-516 so the inbox is owned before any reply can land.
+        sessions.onAcquire(replyInbox::own);
+        // CB-516: releasing a worker must fail whatever send was waiting on it.
+        sessions.onRelease(Fleetd.releaseCleanup(messages, replyInbox, primaryRegistry));
+
+        // MCP server face (CB-105): fleet_send/fleet_reply/fleet_status, mounted at /mcp.
+        // Caller identity is resolved from the connection (peer PID → herdr pane), not arguments.
+        ConnectionIdentity identity = new ConnectionIdentity(
+                new PaneLocator(herdr, memberHerdr), new LsofPeerPidLookup(), new LsofProcessCwdLookup());
+
+        // CB-501: one resolver behind both entry paths. Worker identity still comes from the
+        // connection and is never token-gated, so enabling token mode cannot lock the fleet out.
+        final CallerResolver callers;
+        if (cfg.auth().tokenMode()) {
+            String token = ports.environment().get(cfg.auth().tokenEnv());
+            if (token == null || token.isBlank()) {
+                throw new IllegalStateException("auth.mode=token but env var " + cfg.auth().tokenEnv()
+                        + " is unset or empty — export it before starting fleetd");
+            }
+            callers = CallerResolver.withLeadsAndMembers(identity, true, token, leads, members);
+            log.info("auth: token mode (bearer required for non-worker callers, env {})",
+                    cfg.auth().tokenEnv());
+        } else {
+            callers = CallerResolver.withLeadsAndMembers(identity, false, null, leads, members);
+            log.info("auth: loopback-trust (any loopback non-worker caller is the primary)");
+        }
+
+        FleetMcp.QuarantineSource quarantineSource = Fleetd.quarantineSource(config, quarantine,
+                liveExhaustedPatterns, quarantineReasonByCredential);
+        FleetMcp.OutageSource outageSource = new FleetMcp.OutageSource(profile -> {
+            var configured = config.get().profiles().get(profile);
+            return configured == null ? null : configured.effectiveCredentialId();
+        }, outagePolicy);
+
+        FleetMcp.LoopHealthSource loopHealth = Fleetd.loopHealthSource(poller, reaper);
+        FleetMcp mcp = new FleetMcp(messages, workers, sessions, identity, presence,
+                primaryRegistry, callers, FleetMcp.AuthorizationMode.ENFORCED, metrics,
+                Fleetd.capacitySource(config, cfg, profile -> liveCountRef.get().apply(profile)),
+                Fleetd.healthCoverageSource(config),
+                loopHealth,
+                quarantineSource,
+                leadMailbox,
+                outageSource,
+                new FleetMcp.LeadSeatSource(Fleetd.leadSeatLookup(() -> config.get().profiles(), leaders, leads)),
+                Fleetd.leadConfigDirSource(() -> config.get().profiles(), leaders),
+                cfg.coordinator() == null ? List.of() : cfg.coordinator().peers(),
+                leadRollover);
+
+        // CB-637: the receive half. Only constructed when a lead mailbox actually opened.
+        final LeadCoordLoop leadCoordLoop;
+        final ScheduledExecutorService leadCoordSchedulerRef;
+        if (leadMailbox != null) {
+            var leadCoordScheduler = ports.newScheduler("bridge-leadcoord-");
+            leadCoordLoop = new LeadCoordLoop(leadMailbox, router.leadAgents(), leads, leadCoordScheduler,
+                    LEAD_COORD_INTERVAL_MS);
+            leadCoordLoop.start(); // FIFTH of the recurring background loops to start (optional).
+            leadCoordSchedulerRef = leadCoordScheduler;
+        } else {
+            leadCoordLoop = null;
+            leadCoordSchedulerRef = null;
+        }
+
+        // CB-559: opt-in config reload. With no `configReload:` block nothing is constructed.
+        // SIXTH of the recurring background loops to start (optional).
+        final ConfigWatcher configWatcher;
+        if (cfg.configReload() != null && cfg.configReload().isEnabled()) {
+            configWatcher = new ConfigWatcher(config, cfg.configReload().intervalSeconds());
+            configWatcher.start();
+        } else {
+            configWatcher = null;
+        }
+
+        // CB-303 part 3: single ordered shutdown hook — see FleetdRuntime#close() for the statements
+        // this used to be. Registered here, at the exact point `main` used to register it: after
+        // configWatcher, before the Javalin app exists (see this class's own javadoc for why).
+        FleetdRuntime runtime = new FleetdRuntime(cfg, sessions, router, poller, messages, pushLoop, heartbeat,
+                leadCoordLoop, leadCoordSchedulerRef, healthMonitor, configWatcher, mcp, reaper, idleSleepGuard,
+                replyInbox, leadMailbox, completion, injector);
+        ports.addShutdownHook(runtime::close);
+
+        // CB-185: give FleetApp both daemons — /healthz must require both to answer and
+        // GET /sessions must merge across both, or a down/unpolled member daemon is invisible.
+        Javalin app = new FleetApp(herdr, memberHerdr, workers, sessions, messages, presence, mcp.servlet(),
+                callers, metrics, deliverable,
+                () -> MemberCredentialPolicyView.of(config.get().memberCredentials()),
+                quarantineSource, outageSource, loopHealth).build();
+        runtime.attachApp(app);
+        ports.startHttp(app, cfg.bind().host(), cfg.bind().port()); // HTTP starts LAST, always.
+        log.info("fleetd listening on {}:{}, herdr socket {}",
+                cfg.bind().host(), cfg.bind().port(), socket);
+        return runtime;
+    }
+}

fleetd/src/main/java/dev/ltms/fleet/FleetdRuntime.java

@@ -0,0 +1,166 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.config.ConfigWatcher;
+import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.health.FleetHealthMonitor;
+import dev.ltms.fleet.herdr.HerdrRouter;
+import dev.ltms.fleet.inject.CompletionResolver;
+import dev.ltms.fleet.inject.Injector;
+import dev.ltms.fleet.inject.StatusPoller;
+import dev.ltms.fleet.mcp.FleetMcp;
+import dev.ltms.fleet.msg.LeadChannelHandle;
+import dev.ltms.fleet.msg.LeadCoordLoop;
+import dev.ltms.fleet.msg.LeadHeartbeatLoop;
+import dev.ltms.fleet.msg.MessageService;
+import dev.ltms.fleet.msg.ReplyInbox;
+import dev.ltms.fleet.msg.ReplyPushLoop;
+import dev.ltms.fleet.power.IdleSleepGuard;
+import dev.ltms.fleet.session.SessionManager;
+import dev.ltms.fleet.session.SessionReaper;
+import io.javalin.Javalin;
+import org.slf4j.Logger;
+import org.slf4j.LoggerFactory;
+
+import java.util.concurrent.ScheduledExecutorService;
+
+/**
+ * fleetd #612 Unit A: the assembled daemon. {@link FleetdAssembly#assembleAndStart} builds exactly
+ * one of these and hands it to {@code ResourcePorts.addShutdownHook}; {@link #close()} is the
+ * single ordered shutdown, moved verbatim out of {@code Fleetd.main}'s old shutdown-hook
+ * {@code Thread} body — same statements, same order, see that method's javadoc.
+ *
+ * <p><strong>Owns the real production objects, never a copy.</strong> Every package-private
+ * accessor below returns the identical instance the running daemon is using. That is the entire
+ * point of this class existing (see fleetd #612's problem statement): a test that inspected a
+ * snapshot built alongside the real objects could pass while production silently received
+ * something else — the exact shape of the #602/#606 defect this ticket exists to stop from
+ * recurring one call site at a time. Nothing here is rebuilt or copied for a test's benefit.
+ */
+final class FleetdRuntime implements AutoCloseable {
+
+    private static final Logger log = LoggerFactory.getLogger(FleetdRuntime.class);
+
+    private final FleetConfig cfg;
+    private final SessionManager sessions;
+    private final HerdrRouter router;
+    private final StatusPoller poller;
+    private final MessageService messages;
+    private final ReplyPushLoop pushLoop;
+    private final LeadHeartbeatLoop heartbeat;                 // nullable — leadHeartbeat: opt-in
+    private final LeadCoordLoop leadCoordLoop;                 // nullable — coordinator: opt-in
+    private final ScheduledExecutorService leadCoordScheduler; // nullable, paired with leadCoordLoop
+    private final FleetHealthMonitor healthMonitor;             // nullable — health.enabled opt-in
+    private final ConfigWatcher configWatcher;                  // nullable — configReload.enabled opt-in
+    private final FleetMcp mcp;
+    private final SessionReaper reaper;                         // nullable — lifecycle.idleTtlSeconds opt-in
+    private final IdleSleepGuard idleSleepGuard;                 // nullable — idleSleepGuard.enabled: false
+    private final ReplyInbox replyInbox;
+    private final LeadChannelHandle leadMailbox;                 // nullable — coordinator: opt-in
+    private final CompletionResolver completion;
+    private final Injector injector;
+    /**
+     * Not final: {@code Fleetd.main}'s shutdown hook was registered <em>before</em> the Javalin
+     * {@code FleetApp} was built and started — see {@link FleetdAssembly#assembleAndStart}'s javadoc
+     * for why that order could not be preserved AND have this constructor take {@code app}. {@link
+     * #attachApp} is called immediately after the real app is built, still before HTTP starts
+     * listening, so this is set long before any test or caller could observe it unset.
+     */
+    private Javalin app;
+
+    FleetdRuntime(FleetConfig cfg, SessionManager sessions, HerdrRouter router, StatusPoller poller,
+            MessageService messages, ReplyPushLoop pushLoop, LeadHeartbeatLoop heartbeat,
+            LeadCoordLoop leadCoordLoop, ScheduledExecutorService leadCoordScheduler,
+            FleetHealthMonitor healthMonitor, ConfigWatcher configWatcher, FleetMcp mcp,
+            SessionReaper reaper, IdleSleepGuard idleSleepGuard, ReplyInbox replyInbox,
+            LeadChannelHandle leadMailbox, CompletionResolver completion, Injector injector) {
+        this.cfg = cfg;
+        this.sessions = sessions;
+        this.router = router;
+        this.poller = poller;
+        this.messages = messages;
+        this.pushLoop = pushLoop;
+        this.heartbeat = heartbeat;
+        this.leadCoordLoop = leadCoordLoop;
+        this.leadCoordScheduler = leadCoordScheduler;
+        this.healthMonitor = healthMonitor;
+        this.configWatcher = configWatcher;
+        this.mcp = mcp;
+        this.reaper = reaper;
+        this.idleSleepGuard = idleSleepGuard;
+        this.replyInbox = replyInbox;
+        this.leadMailbox = leadMailbox;
+        this.completion = completion;
+        this.injector = injector;
+    }
+
+    /** See the {@link #app} field doc for why this is a late-bound setter rather than a constructor arg. */
+    void attachApp(Javalin app) {
+        this.app = app;
+    }
+
+    // --- package-private accessors: the SAME instances this runtime owns, never a copy ---------
+
+    SessionManager sessions() { return sessions; }
+    HerdrRouter router() { return router; }
+    StatusPoller poller() { return poller; }
+    MessageService messages() { return messages; }
+    ReplyPushLoop pushLoop() { return pushLoop; }
+    LeadHeartbeatLoop heartbeat() { return heartbeat; }
+    LeadCoordLoop leadCoordLoop() { return leadCoordLoop; }
+    FleetHealthMonitor healthMonitor() { return healthMonitor; }
+    ConfigWatcher configWatcher() { return configWatcher; }
+    FleetMcp mcp() { return mcp; }
+    SessionReaper reaper() { return reaper; }
+    IdleSleepGuard idleSleepGuard() { return idleSleepGuard; }
+    ReplyInbox replyInbox() { return replyInbox; }
+    LeadChannelHandle leadMailbox() { return leadMailbox; }
+    CompletionResolver completion() { return completion; }
+    Injector injector() { return injector; }
+    Javalin app() { return app; }
+
+    /**
+     * CB-303 part 3: the single ordered shutdown. Moved verbatim out of {@code Fleetd.main}'s
+     * shutdown-hook {@code Thread} body (fleetd #612 Unit A) — drain sessions first while herdr is
+     * still open (so releases reach the daemon), then stop poller/message/mcp/reaper, and close
+     * herdr last, exactly as before. {@code Fleetd.main} never calls this directly; it hands the
+     * reference to {@code ResourcePorts.addShutdownHook} the moment this runtime exists, the same
+     * point it used to register the hook {@code Thread} itself.
+     */
+    @Override
+    public void close() {
+        sessions.close(cfg.lifecycle() != null ? cfg.lifecycle().drainTimeoutSeconds() : null);
+        poller.stop();
+        messages.close();
+        pushLoop.close();
+        if (heartbeat != null) heartbeat.close(); // CB-551: stop the idle-lead heartbeat scheduler
+        if (leadCoordLoop != null) leadCoordLoop.close(); // CB-637: stop delivering peer-lead messages
+        if (leadCoordScheduler != null) leadCoordScheduler.shutdownNow();
+        if (healthMonitor != null) healthMonitor.stop();
+        if (configWatcher != null) configWatcher.stop(); // CB-559: stop polling the config file
+        mcp.close();
+        if (reaper != null) reaper.stop();
+        // Idle-sleep guard: release unconditionally, even though sessions.close() above already
+        // drained every session (and each release already drove the live count to 0, which
+        // releases the guard's assertion on its own) — this is the backstop for a drain that was
+        // itself interrupted or threw, so no caffeinate child ever outlives the daemon.
+        if (idleSleepGuard != null) idleSleepGuard.close();
+        // Release the broker connection last among message resources (no-op for the in-memory inbox).
+        if (replyInbox instanceof AutoCloseable closeable) {
+            try {
+                closeable.close();
+            } catch (Exception e) {
+                log.debug("reply inbox close: {}", e.toString());
+            }
+        }
+        // CB-637: the coordination connection goes with it — after the loop that reads it has
+        // stopped, so no tick can be mid-ack against a closed channel.
+        if (leadMailbox != null) {
+            try {
+                leadMailbox.close();
+            } catch (Exception e) {
+                log.debug("lead mailbox close: {}", e.toString());
+            }
+        }
+        router.close();
+    }
+}

fleetd/src/main/java/dev/ltms/fleet/ResourcePorts.java

@@ -0,0 +1,67 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.herdr.HerdrClient;
+import io.javalin.Javalin;
+
+import java.nio.file.Path;
+import java.util.Map;
+import java.util.concurrent.ScheduledExecutorService;
+import java.util.function.LongSupplier;
+
+/**
+ * fleetd #612 Unit A: every boot-time side effect {@link FleetdAssembly#assembleAndStart} performs
+ * that a real daemon must do for real, and a test must not — read the process environment, connect
+ * a herdr client, open a broker (the reply inbox, the lead mailbox), read a clock, start a
+ * background scheduler, register the JVM shutdown hook, and bind the HTTP server.
+ *
+ * <p>{@link #system()} is the one production implementation ({@code SystemResourcePorts}), wired
+ * verbatim from what {@code Fleetd.main} used to call directly at each of these call sites. A test
+ * builds its own implementation instead of receiving an inert default from this interface —
+ * deliberately, there is no {@code ResourcePorts.none()}. fleetd #612's whole problem is a call
+ * site quietly swapped for an inert variant that still compiles; adding one here, even for tests,
+ * would hand a future edit to {@code FleetdAssembly} the exact compiling substitute this ticket
+ * exists to rule out. A test that wants an inert resource writes its own fake and owns that
+ * decision explicitly.
+ */
+public interface ResourcePorts {
+
+    /** The process environment. Production: {@link System#getenv()}. */
+    Map<String, String> environment();
+
+    /**
+     * Connect a herdr client bound to {@code socketPath}. Production returns a real
+     * {@code UnixSocketHerdrClient} — connection-per-call, so this itself never touches the socket.
+     */
+    HerdrClient connectHerdr(Path socketPath);
+
+    /** The reply-inbox AMQP opener (CB-307). Production: {@link Fleetd#replyInboxOpener()}. */
+    Fleetd.AmqpOpener replyInboxOpener();
+
+    /** The lead-mailbox AMQP opener (CB-637). Production: {@link Fleetd#leadMailboxOpener()}. */
+    Fleetd.LeadMailboxOpener leadMailboxOpener();
+
+    /** A monotonic elapsed-time clock. Production: {@link System#nanoTime()}. */
+    LongSupplier nanoClock();
+
+    /**
+     * A wall-clock reading, in nanoseconds. Production: {@code System.currentTimeMillis()}
+     * converted to nanoseconds. Kept separate from {@link #nanoClock()} because {@link
+     * dev.ltms.fleet.health.FleetHealthMonitor} needs both — one monotonic clock for elapsed-time
+     * decisions, one wall clock to detect and correct for a macOS sleep freezing the monotonic one.
+     */
+    LongSupplier wallClockNanos();
+
+    /** A dedicated single-thread scheduler; production names its (virtual) thread {@code purpose}. */
+    ScheduledExecutorService newScheduler(String purpose);
+
+    /** Register a JVM shutdown hook that runs {@code hook} on JVM exit. */
+    void addShutdownHook(Runnable hook);
+
+    /** Bind and start the HTTP server. */
+    void startHttp(Javalin app, String host, int port);
+
+    /** The real production ports: a live herdr socket, a live broker, real threads, a real bind. */
+    static ResourcePorts system() {
+        return new SystemResourcePorts();
+    }
+}

fleetd/src/main/java/dev/ltms/fleet/SystemResourcePorts.java

@@ -0,0 +1,66 @@
+package dev.ltms.fleet;
+
+import com.fasterxml.jackson.databind.ObjectMapper;
+import dev.ltms.fleet.herdr.HerdrClient;
+import dev.ltms.fleet.herdr.UnixSocketHerdrClient;
+import io.javalin.Javalin;
+
+import java.nio.file.Path;
+import java.util.Map;
+import java.util.concurrent.Executors;
+import java.util.concurrent.ScheduledExecutorService;
+import java.util.concurrent.TimeUnit;
+import java.util.function.LongSupplier;
+
+/**
+ * fleetd #612 Unit A: the one production {@link ResourcePorts} — every method here is the exact
+ * call {@code Fleetd.main} used to make directly at each of these sites before this ticket.
+ * Package-private: obtained only through {@link ResourcePorts#system()}.
+ */
+final class SystemResourcePorts implements ResourcePorts {
+
+    @Override
+    public Map<String, String> environment() {
+        return System.getenv();
+    }
+
+    @Override
+    public HerdrClient connectHerdr(Path socketPath) {
+        return UnixSocketHerdrClient.connect(socketPath, new ObjectMapper());
+    }
+
+    @Override
+    public Fleetd.AmqpOpener replyInboxOpener() {
+        return Fleetd.replyInboxOpener();
+    }
+
+    @Override
+    public Fleetd.LeadMailboxOpener leadMailboxOpener() {
+        return Fleetd.leadMailboxOpener();
+    }
+
+    @Override
+    public LongSupplier nanoClock() {
+        return System::nanoTime;
+    }
+
+    @Override
+    public LongSupplier wallClockNanos() {
+        return () -> TimeUnit.MILLISECONDS.toNanos(System.currentTimeMillis());
+    }
+
+    @Override
+    public ScheduledExecutorService newScheduler(String purpose) {
+        return Executors.newSingleThreadScheduledExecutor(r -> Thread.ofVirtual().name(purpose).unstarted(r));
+    }
+
+    @Override
+    public void addShutdownHook(Runnable hook) {
+        Runtime.getRuntime().addShutdownHook(new Thread(hook));
+    }
+
+    @Override
+    public void startHttp(Javalin app, String host, int port) {
+        app.start(host, port);
+    }
+}

fleetd/src/main/java/dev/ltms/fleet/auth/Authz.java

@@ -41,7 +41,16 @@ public final class Authz {
          */
         COORD_READ,
         /** Scrape the metrics endpoint. */
-        METRICS
+        METRICS,
+        /**
+         * Drive the lead-rollover executor ({@code fleet_handover}: open/confirm/cancel a
+         * self-replace, fleetd #480 Unit C). Primary-only, same as {@link #SPAWN}/{@link #STOP}/
+         * {@link #DRAIN} — and, unlike those, the terminal it acts on is never even an argument:
+         * {@code LeadRollover#open}/{@code #confirm} are always called with the CALLER's own
+         * connection-resolved terminal (see {@code dev.ltms.fleet.lead.LeadRollover}'s class
+         * javadoc, fleetd #480 correction 2), so a primary can only ever roll itself.
+         */
+        HANDOVER
     }
 
     /**
@@ -60,7 +69,7 @@ public final class Authz {
             // deliberately does NOT get these (CB-548), so it cannot tear down or stand up workers
             // even though it coordinates them; and a worker driving any of these would be a worker
             // escalating into the orchestrator role.
-            case SPAWN, STOP, DRAIN -> caller.isPrimary();
+            case SPAWN, STOP, DRAIN, HANDOVER -> caller.isPrimary();
 
             // Delivering a turn is open to the primary and the architect: an architect delegates
             // to workers (that is the role's point) but still has no lifecycle rights. A worker is

fleetd/src/main/java/dev/ltms/fleet/auth/CallerResolver.java

@@ -221,7 +221,8 @@ public final class CallerResolver {
                 // The config/live binding names this pane as an architect slot's own. Same
                 // unforgeable pane mapping; the live binding, never a request argument, decides.
                 // Check the slot role too: this defence in depth prevents a bad lifecycle bind from
-                // escalating a dev or reviewer into an architect. Checked before the worker fallback.
+                // escalating a dev, hunter or reviewer into an architect. Checked before
+                // the worker fallback.
                 return Principal.architect(memberSlotNames.apply(slot), c.terminal(), c.pid());
             }
             return Principal.worker(c.terminal(), c.pid()); // unforgeable; never token-gated
@@ -244,7 +245,15 @@ public final class CallerResolver {
         // already names what happens if that case is handed the primary role: a worker→primary
         // escalation. So an unresolved caller is refused (ANONYMOUS — the same clean, already-tested
         // "authenticated as nothing" outcome used everywhere else in this method), never promoted.
-        return isLoopback(remoteAddr) && c.resolved() ? Principal.primary(c.pid()) : Principal.anonymous();
+        //
+        // fleetd #505: the OTHER way a real pid can wrongly reach here with a null terminal — not a
+        // failed lsof lookup, but a herdr error partway through PaneLocator's pane scan. c.resolved()
+        // says nothing about that; it only tests the lsof sentinel (by design — see
+        // ConnectionIdentity.Caller#resolved). c.scanComplete() is the separate signal: a scan that
+        // could not check every pane must not be read as "checked everywhere, no match" — the pane it
+        // could not check might have been the caller's own. So both must hold before this promotes.
+        return isLoopback(remoteAddr) && c.resolved() && c.scanComplete()
+                ? Principal.primary(c.pid()) : Principal.anonymous();
     }
 
     private boolean presentedTokenMatches(String authorizationHeader) {

fleetd/src/main/java/dev/ltms/fleet/auth/MemberLifecycle.java

@@ -42,7 +42,8 @@ public interface MemberLifecycle {
      * Try to bind a newly spawned {@code terminal} into the role it was granted.
      *
      * @return the role this session actually holds: {@code role} unchanged for a role with no
-     *         live slot-binding semantics (dev, reviewer), or when the bind succeeded; a fallback
+     *         live slot-binding semantics (dev, hunter, reviewer), or when the bind
+     *         succeeded; a fallback
      *         role — never {@code role} — when a slot-bound role (architect) could not be bound.
      *         Callers must record THIS value on the session, never the requested {@code role}, so
      *         a later roster read never reports a role the session does not hold (CB-619). In

fleetd/src/main/java/dev/ltms/fleet/auth/MemberRegistry.java

@@ -20,7 +20,8 @@ import java.util.function.Supplier;
  *
  * <p>Two halves, split by who owns each:
  * <ul>
- *   <li><b>slots</b> — read from {@code fleet.architects}/{@code developers}/{@code reviewers}
+ *   <li><b>slots</b> — read from {@code fleet.architects}/{@code developers}/
+ *       {@code hunters}/{@code reviewers}
  *       (see {@link #slots()}), each carrying the {@code profile} reference the spawn lifecycle
  *       reads when it stands the slot up. <strong>Live, since fleetd #424</strong>: {@link #live}
  *       re-reads {@code fleet:} on every call, through a supplier the same shape as
@@ -322,7 +323,7 @@ public final class MemberRegistry implements MemberLifecycle {
      * CB-619 / fleetd #123: refuse an architect acquire before anything spawns when no configured
      * slot carries {@code profile} — the config-gap case from the original defect report (a spawn
      * asked for {@code role=architect, profile=sonnet}, and {@code fleet.architects} carried only
-     * {@code opus} and {@code sol}). A dev/reviewer acquire is always a no-op: those pools are
+     * {@code opus} and {@code sol}). A dev/hunter/reviewer acquire is always a no-op: those pools are
      * placement candidates only (see {@code CompositePeerLauncher}), never a live identity binding,
      * so there is nothing here to refuse — an explicit profile outside the pool for those roles is a
      * documented operator override, not a defect.

fleetd/src/main/java/dev/ltms/fleet/config/ConfigRef.java

@@ -11,6 +11,7 @@ import java.util.Map;
 import java.util.Objects;
 import java.util.Set;
 import java.util.concurrent.atomic.AtomicReference;
+import java.util.function.Consumer;
 import java.util.function.Supplier;
 
 /**
@@ -30,7 +31,7 @@ import java.util.function.Supplier;
  *       {@code placement:}, and an existing profile's {@code weight} / {@code maxLoad}. Both are
  *       read through a supplier on {@code CompositePeerLauncher}, which is what makes them hot —
  *       not the fact that they are config. Most of {@code fleet:} — every role pool
- *       ({@code architects}/{@code developers}/{@code reviewers}), {@code charters}, and
+ *       ({@code architects}/{@code developers}/{@code hunters}/{@code reviewers}), {@code charters}, and
  *       {@code tabLabel} — is read the same live way, through the same supplier
  *       ({@code () -> config.get().fleet()}). {@code architects} in particular is hot for
  *       <strong>two independent consumers</strong> (fleetd #424): {@code CompositePeerLauncher}
@@ -51,7 +52,32 @@ import java.util.function.Supplier;
  *       filter) and by {@code fleet_profiles}/{@code GET /profiles} (via
  *       {@code PeerLauncher.disabledModels()}). Nothing about {@code models:} is baked into an
  *       object built at startup, so — unlike the deferred keys below — there is no frozen half left
- *       to report; it moved here from deferred rather than joining split.</li>
+ *       to report; it moved here from deferred rather than joining split. An existing profile's
+ *       {@code exhaustedPattern} (fleetd #446) joined this class the same way: it used to be
+ *       compiled once into {@code Fleetd.main}'s startup pattern map (see the Deferred bullet's old
+ *       wording, and {@code LiveExhaustedPatterns}'s class doc for the history), and is now read
+ *       live, cached by profile name, by both {@code CompletionResolver}'s classification (via
+ *       {@code LiveExhaustedPatterns.patternFor}) and {@code fleet_profiles}'s {@code
+ *       exhaustionDetectionArmed} (via {@code LiveExhaustedPatterns.armed}) — the one live object
+ *       both read, so a reload that arms or disarms a profile's usage-limit detection takes effect
+ *       on the next check with no restart. {@code errorPattern}, {@code exhaustedPattern}'s sibling
+ *       key for backend-error (not usage-limit) classification, was deliberately left OUT of this
+ *       fleetd #446 change and stays deferred below — the ticket scoped it out explicitly.
+ *       {@code leadRollover:} (fleetd #480) joined this class whole, the same shape as
+ *       {@code models:} above: {@code dev.ltms.fleet.lead.LeadRollover} holds a
+ *       {@code Supplier<FleetConfig.LeadRollover>} (the same {@code () -> config.get().x()} shape)
+ *       and reads {@code handoverPath}/{@code requireOperatorConfirm}/{@code maxDocAgeSeconds}/
+ *       {@code turnSettleSeconds}/{@code clearSettleSeconds}/{@code bootstrapText} fresh on every
+ *       {@code open()}/{@code confirm()} call (and on the deferred post-{@code confirm()}
+ *       continuation fleetd #480's correction added — see {@code LeadRollover}'s class doc) rather
+ *       than capturing them into fields at construction — unlike its closest
+ *       structural cousin {@code leadHeartbeat:}, whose {@code LeadHeartbeatLoop} bakes
+ *       {@code idleAfterNanos}/{@code backoffMs}/{@code quietNudgeCap} into final fields. The one
+ *       restart-only edge is structural, not a stale value: {@code Fleetd.java} decides whether to
+ *       construct the {@code LeadRollover} object at all off the startup snapshot (the same
+ *       presence gate {@code leadHeartbeat:} uses), so a block ADDED where it was absent at boot
+ *       needs a restart before anything exists to call — the same fact already true of adding a
+ *       brand-new {@code profiles:} entry.</li>
  *   <li><strong>Deferred</strong> — accepted into the new snapshot, but the wiring built at startup
  *       keeps the old value until a restart: {@code lifecycle:}, {@code leadHeartbeat:},
  *       {@code idleSleepGuard:} ({@code Fleetd.java} reads it once, at startup, to decide whether
@@ -81,15 +107,17 @@ import java.util.function.Supplier;
  *       (if any) simply keeps its old settings), adding or removing a profile (a new backend needs its own launcher,
  *       which is constructed once), <em>and an existing profile's launch settings</em> —
  *       {@code model}, {@code baseUrl}, {@code argv}, {@code env}, {@code mcpUrl},
- *       {@code exhaustedPattern} (CB-578 stage A — compiled once into {@code Fleetd.main}'s
- *       pattern map at startup), {@code errorPattern} (fleetd #201 Unit 5 — compiled once into
- *       {@code Fleetd.main}'s backend-error pattern map at startup, the same way),
+ *       {@code errorPattern} (fleetd #201 Unit 5 — compiled once into
+ *       {@code Fleetd.main}'s backend-error pattern map at startup; deliberately NOT made hot
+ *       alongside {@code exhaustedPattern} by fleetd #446 — that ticket scoped {@code errorPattern}
+ *       and cooling-off out explicitly),
  *       {@code ideProjectDir} / {@code ideOpenCommand} / {@code autoCompactWindow} (fleetd #323
  *       instance 1 — all three are read at spawn off the same frozen profile map and were missing
  *       from {@link #sameLaunchSettings}), and the rest of {@link #sameLaunchSettings}.
- *       {@code credentialId} (CB-578 stage B) is NOT on
- *       this list — it is read live off the config supplier at every quarantine check and
- *       exhaustion event, exactly like {@code weight} / {@code maxLoad}, so it is hot instead.
+ *       {@code credentialId} (CB-578 stage B) and {@code exhaustedPattern} (fleetd #446) are NOT on
+ *       this list — both are read live off the config supplier at every quarantine check and
+ *       exhaustion event, exactly like {@code weight} / {@code maxLoad}, so both are hot instead
+ *       (see the Hot bullet above for {@code exhaustedPattern}'s history).
  *       {@code HerdrPeerLauncher} takes {@code Map.copyOf(profiles)} at construction and resolves
  *       each spawn out of that copy, so those never reach a launch until the daemon restarts. A
  *       reload logs these rather than pretending they applied.</li>
@@ -153,17 +181,20 @@ import java.util.function.Supplier;
  *
  * <p><strong>The denominator, measured on 2026-09-04 (fleetd #330; recounted for fleetd #333);
  * recounted again for fleetd #362, again after {@code idleSleepGuard:} was added, again after
- * {@code models:} was added as deferred, and again for fleetd #422, which moved {@code models:}
- * from deferred to hot-excluded once its on/off half was read live everywhere.</strong>
- * {@code FleetConfig} has 25 top-level record components: 5 cold, 13 deferred, 3 split, 4
- * hot-excluded. Four of them are named nowhere in this file, and the reason is the same for all
- * four: {@code placement}, {@code memberCredentials}, {@code memberLoginShell} and {@code models}
- * are <strong>hot</strong> and correctly absent — all four are read live off {@code config.get()}
- * (placement through the {@code CompositePeerLauncher} supplier the Hot bullet names;
- * {@code memberCredentials}/{@code memberLoginShell} at spawn time, {@code Fleetd.java:198, 205, 729}
- * and {@code HerdrPeerLauncher#configuredMemberLoginShell}; {@code models} the same way, through the
- * Hot bullet's {@code models:} paragraph), so a reload takes effect on the next spawn (or, for
- * {@code models}, the next reported status) with no entry needed here.
+ * {@code models:} was added as deferred, again for fleetd #422, which moved {@code models:}
+ * from deferred to hot-excluded once its on/off half was read live everywhere, and again after
+ * {@code leadRollover:} was added (fleetd #480).</strong>
+ * {@code FleetConfig} has 26 top-level record components: 5 cold, 13 deferred, 3 split, 5
+ * hot-excluded. Five of them are named nowhere in this file, and the reason is the same for all
+ * five: {@code placement}, {@code memberCredentials}, {@code memberLoginShell}, {@code models} and
+ * {@code leadRollover} are <strong>hot</strong> and correctly absent — all five are read live off
+ * {@code config.get()} (placement through the {@code CompositePeerLauncher} supplier the Hot bullet
+ * names; {@code memberCredentials}/{@code memberLoginShell} at spawn time, {@code Fleetd.java:198,
+ * 205, 729} and {@code HerdrPeerLauncher#configuredMemberLoginShell}; {@code models} the same way,
+ * through the Hot bullet's {@code models:} paragraph; {@code leadRollover} through the Hot bullet's
+ * {@code leadRollover:} paragraph), so a reload takes effect on the next spawn (or, for
+ * {@code models}, the next reported status; for {@code leadRollover}, the next {@code open()}/
+ * {@code confirm()} call) with no entry needed here.
  * {@code health} and {@code coordinator} used to be a third kind — <strong>undecided</strong>, not
  * hot — until fleetd #330 added the <strong>split</strong> class above and gave them a home. A
  * reload touching either used to report a bare "config reloaded", which under-claimed; now it names
@@ -177,7 +208,7 @@ import java.util.function.Supplier;
  * that is correctly hot and for a key nobody triaged. Three times now — {@code worktreeGroup} (#323),
  * {@code primary}/{@code configReload} (#326), and {@code fleet.leaders} sitting in the escape hatch
  * (#333) — the second kind hid among the first. A top-level coverage checker in the
- * {@link ConfigRefProfileCoverageTest} shape (one level up, over {@code FleetConfig} itself rather
+ * {@code ConfigRefProfileCoverageTest} shape (one level up, over {@code FleetConfig} itself rather
  * than {@code FleetConfig.Profile}) proves this file's four classes exhaust the record's components
  * — see {@code ConfigRefTopLevelCoverageTest}. That test proves the record's <em>shape</em> is fully
  * triaged; it does NOT prove a {@code SPLIT_KEYS}/{@code COLD_KEYS}/{@code DEFERRED_KEYS} member has
@@ -199,6 +230,24 @@ import java.util.function.Supplier;
  * <p>A reload that fails to parse or fails validation is also refused, and the previous config keeps
  * running. A config file being edited is normally read once mid-save; degrading a working daemon
  * because it caught a half-written file would be a bad trade.
+ *
+ * <p><strong>fleetd #474</strong> — {@link FleetConfig#validateAll()} is not the only gate startup
+ * runs before a config takes effect: {@code Fleetd.main} also calls {@code
+ * dev.ltms.fleet.mcp.CharterToolSurface#assertChartersNameOnlyRegisteredTools}, right after {@code
+ * cfg.validateAll()}, to refuse a charter that names an MCP tool the server does not register. That
+ * check cannot live inside {@link FleetConfig} — {@code CharterToolSurface} lives in the {@code mcp}
+ * package because the canonical tool set ({@code FleetTool}) does, and config is loaded before the
+ * MCP server exists, so {@code FleetConfig} must not gain a dependency on {@code mcp}. {@link
+ * #reload} cannot import {@code mcp} either, for the same reason applied one layer up: {@code
+ * dev.ltms.fleet.config} is loaded before {@code dev.ltms.fleet.mcp} exists, same as {@code
+ * FleetConfig}. So this class accepts the check as a {@code Consumer<FleetConfig>} —
+ * {@link #extraValidation} — supplied by whichever caller already sits at the seam that holds both
+ * a loaded {@code FleetConfig} and the {@code mcp} package: {@code Fleetd.main}. It is invoked
+ * inside the same try/catch as {@code fresh.validateAll()}, so a charter that would have refused to
+ * boot refuses a reload too, and keeps the running config exactly like any other {@code
+ * validateAll()} failure. A ref built through the two-argument constructor (every test fixture that
+ * does not care about this check, and {@link #fixed}) gets a no-op consumer, so nothing outside
+ * {@code Fleetd.main} needs to know this hook exists.
  */
 public final class ConfigRef implements Supplier<FleetConfig> {
 
@@ -243,10 +292,27 @@ public final class ConfigRef implements Supplier<FleetConfig> {
 
     private final Path path;
     private final AtomicReference<FleetConfig> current;
+    private final Consumer<FleetConfig> extraValidation;
 
+    /** Equivalent to the three-argument constructor with a no-op {@code extraValidation}. */
     public ConfigRef(Path path, FleetConfig initial) {
+        this(path, initial, cfg -> { });
+    }
+
+    /**
+     * @param extraValidation run on every {@link #reload} candidate, inside the same try/catch as
+     *                        {@code fresh.validateAll()} — see the class doc's fleetd #474 note.
+     *                        {@code Fleetd.main} passes {@code
+     *                        Fleetd::assertChartersNameOnlyRegisteredTools} (a package-private
+     *                        {@code FleetConfig -> void} adapter over {@code
+     *                        CharterToolSurface#assertChartersNameOnlyRegisteredTools}), so a reload
+     *                        runs the same gate startup does without this class depending on the
+     *                        {@code mcp} package.
+     */
+    public ConfigRef(Path path, FleetConfig initial, Consumer<FleetConfig> extraValidation) {
         this.path = path;
         this.current = new AtomicReference<>(Objects.requireNonNull(initial, "initial config"));
+        this.extraValidation = Objects.requireNonNull(extraValidation, "extraValidation");
     }
 
     /** A fixed reference that never reloads — for tests and for wiring built from a config in code. */
@@ -348,6 +414,12 @@ public final class ConfigRef implements Supplier<FleetConfig> {
             // at all — see FleetConfig#validateAll's javadoc for why the fix is one reflective call,
             // not a longer hand-maintained list.
             fresh.validateAll();
+            // fleetd #474: validateAll() does not cover everything startup refuses on — the charter
+            // tool-surface check (Fleetd.main, right after cfg.validateAll()) lives outside
+            // FleetConfig on purpose (see this class's doc) and is supplied here as extraValidation.
+            // Same try/catch as validateAll() above, on purpose: either failure must refuse the whole
+            // reload and keep the running config the same way.
+            extraValidation.accept(fresh);
         } catch (RuntimeException e) {
             String msg = e.getMessage() == null ? e.toString() : e.getMessage();
             log.warn("config reload from {} refused, keeping the running config: {}", path, msg);
@@ -533,7 +605,7 @@ public final class ConfigRef implements Supplier<FleetConfig> {
                     + "opened once and needs a restart; the broker URI env-var name kept out of a "
                     + "member's environment is read live on every spawn and already applied");
         }
-        // fleetd #333: unlike health/coordinator above, most of `fleet:` (developers, reviewers,
+        // fleetd #333: unlike health/coordinator above, most of `fleet:` (developers, hunters, reviewers,
         // charters, tabLabel) is genuinely hot — ConfigRefTest.aHotChangeIsAppliedAndRead-
         // ThroughGet and aCharterChangeIsHotAndReachesTheLiveConfig prove it reaches the live config
         // with no restart note. `architects` is hot too, and — since fleetd #424 — hot for BOTH of
@@ -558,7 +630,7 @@ public final class ConfigRef implements Supplier<FleetConfig> {
                     + "identity map and to auto-launch leads, and neither is rebuilt on reload, so a "
                     + "lead added, removed, or given a new tab: label needs a restart — until then it "
                     + "stays unrecognised, and a caller from its new tab resolves as a worker, not a "
-                    + "lead; the rest of fleet: (developers, reviewers, charters, tabLabel) is read "
+                    + "lead; the rest of fleet: (developers, hunters, reviewers, charters, tabLabel) is read "
                     + "live through the supplier on CompositePeerLauncher, and architects is read "
                     + "live through that same supplier for placement AND through a separate supplier "
                     + "on MemberRegistry for spawn-time identity — both already applied");
@@ -583,12 +655,16 @@ public final class ConfigRef implements Supplier<FleetConfig> {
      * {@link #sameLaunchSettings} because they are read <em>live</em>, not baked in at spawn — see
      * the class doc's <em>Hot</em> bullet. {@code weight} and {@code maxLoad} are read live by the
      * placement policy on every spawn; {@code credentialId} is read live by
-     * {@code CompositePeerLauncher} and the CB-578 stage B exhaustion sink. Nothing else is
+     * {@code CompositePeerLauncher} and the CB-578 stage B exhaustion sink; {@code exhaustedPattern}
+     * (fleetd #446) is read live, cached by profile name, by {@code LiveExhaustedPatterns} — see
+     * that class's doc and the class doc's <em>Hot</em> bullet for the history (it used to be
+     * compared here, deferred, like its sibling {@code errorPattern} still is). Nothing else is
      * excluded — see {@code sameLaunchSettingsComparesEveryProfileComponentOrExcludesIt} in
      * {@code ConfigRefProfileCoverageTest}, which enumerates every {@code Profile} record component
      * by reflection and fails the build if one is neither compared below nor named here.
      */
-    static final Set<String> LAUNCH_SETTINGS_EXCLUDED = Set.of("weight", "maxLoad", "credentialId");
+    static final Set<String> LAUNCH_SETTINGS_EXCLUDED =
+            Set.of("weight", "maxLoad", "credentialId", "exhaustedPattern");
 
     /**
      * Whether two versions of a profile would launch a peer identically.
@@ -625,13 +701,15 @@ public final class ConfigRef implements Supplier<FleetConfig> {
                 && Objects.equals(a.kind(), b.kind())
                 && Objects.equals(a.env(), b.env())
                 && Objects.equals(a.subscription(), b.subscription())
-                // CB-578 stage B: exhaustedPattern is compiled once into Fleetd.main's pattern map
-                // at startup (see ExhaustedPatternLookup wiring) — a reload never re-reads it, so a
-                // changed pattern must be reported as deferred, exactly like model/baseUrl/argv.
-                && Objects.equals(a.exhaustedPattern(), b.exhaustedPattern())
+                // fleetd #446: exhaustedPattern moved to LAUNCH_SETTINGS_EXCLUDED — it is now read
+                // live, cached by profile name, through LiveExhaustedPatterns (see that class's doc
+                // and ConfigRef's class doc Hot bullet), so it must NOT be compared here any more: a
+                // reload that changes only exhaustedPattern must report "config reloaded", not
+                // "these changes need a restart".
                 // fleetd #201 Unit 5: errorPattern is compiled once into Fleetd.main's backend-error
-                // pattern map at startup (see BackendErrorPatternLookup wiring), the same way
-                // exhaustedPattern is — a reload never re-reads it either.
+                // pattern map at startup (see BackendErrorPatternLookup wiring) — unlike its sibling
+                // exhaustedPattern above (fleetd #446), a reload still never re-reads it; fleetd #446
+                // scoped errorPattern out on purpose (see the class doc's Hot bullet).
                 && Objects.equals(a.errorPattern(), b.errorPattern())
                 // fleetd #323 instance 1: ideProjectDir and ideOpenCommand are read at spawn off the
                 // same frozen profile map as ideMcpUrl above (ClaudeCodeLauncher.java:267/269,

fleetd/src/main/java/dev/ltms/fleet/config/FleetConfig.java

@@ -62,7 +62,7 @@ import java.util.regex.PatternSyntaxException;
  * @param fleet         who the daemon may run and under which role (CB-557). One block replacing
  *                      the former {@code leaders:}, {@code members:}, {@code leadScan:} and
  *                      {@code defaultProfile:}. Role is the containing key — {@code leaders},
- *                      {@code architects}, {@code developers}, {@code reviewers} — and each entry
+ *                      {@code architects}, {@code developers}, {@code hunters}, {@code reviewers} — and each entry
  *                      names the {@code profiles:} backend it runs on. See {@link Fleet}
  * @param leadHeartbeat opt-in idle-lead heartbeat (CB-551); {@code null} ⇒ off, and an upgraded
  *                      daemon never nudges an idle lead on its own initiative
@@ -70,12 +70,14 @@ import java.util.regex.PatternSyntaxException;
  *                      {@code fixed} (default), {@code round-robin}, or {@code weighted}
  * @param auth          API authentication mode ({@code null} → {@code loopback-trust}, the
  *                      historical behaviour), CB-501
- * @param quarantineCooldownSeconds  how long a credential stays quarantined after a
+ * @param quarantineCooldownSeconds  the BASE cooldown a credential is quarantined for after a
  *                      {@code BACKEND_EXHAUSTED} classification (CB-578 stage B); {@code null}/{@code
- *                      <=0} → {@link #DEFAULT_QUARANTINE_COOLDOWN_SECONDS}. Baked once into the
- *                      {@code BackendQuarantine} built at startup, so it is DEFERRED: changing it
- *                      needs a restart, and a quarantine already running keeps whatever cooldown was
- *                      live when it started.
+ *                      <=0} → {@link #DEFAULT_QUARANTINE_COOLDOWN_SECONDS}. Since fleetd #466 this is
+ *                      only the first occurrence's length — a credential quarantined again shortly
+ *                      after this cooldown ends backs off further, up to a ceiling; see {@code
+ *                      BackendQuarantine}'s class doc. Baked once into the {@code BackendQuarantine}
+ *                      built at startup, so it is DEFERRED: changing it needs a restart, and a
+ *                      quarantine already running keeps whatever cooldown was live when it started.
  * @param memberCredentials deny-by-default policy (CB-596) for which of the operator's own host
  *                      credentials a spawned member's pane inherits. {@code null} (the block
  *                      omitted) blocks nothing — see {@link MemberCredentials}.
@@ -137,6 +139,9 @@ import java.util.regex.PatternSyntaxException;
  *                      fleetd #422 added the separate on/off question — whether a configured model
  *                      may be spawned onto RIGHT NOW ({@link Models.ModelEntry#enabled}) — enforced
  *                      live at spawn by {@code CompositePeerLauncher}, not here. See {@link Models}.
+ * @param leadRollover  opt-in lead rollover (fleetd #480): {@code null} ⇒ off, and no
+ *                      {@code dev.ltms.fleet.lead.LeadRollover} is constructed at all — an upgraded
+ *                      daemon never clears a lead's pane on its own initiative. See {@link LeadRollover}.
  */
 @JsonIgnoreProperties(ignoreUnknown = true)
 public record FleetConfig(
@@ -164,7 +169,23 @@ public record FleetConfig(
         String memberLoginShell,
         String memberSkills,
         IdleSleepGuard idleSleepGuard,
-        Models models) {
+        Models models,
+        LeadRollover leadRollover) {
+
+    /** Back-compat form before the {@code leadRollover:} block was added. */
+    public FleetConfig(Bind bind, String herdrSocket, String memberHerdrSocket, Map<String, Profile> profiles,
+                         Guard guard, String worktreeRoot, Lifecycle lifecycle, Integer spawnReadyTimeoutMs,
+                         Integer spawnReadyPollMs, Broker broker, Primary primary, Fleet fleet,
+                         LeadHeartbeat leadHeartbeat, Health health, String placement, Auth auth,
+                         ConfigReload configReload, Integer quarantineCooldownSeconds,
+                         MemberCredentials memberCredentials, Coordinator coordinator, String worktreeGroup,
+                         String memberLoginShell, String memberSkills, IdleSleepGuard idleSleepGuard,
+                         Models models) {
+        this(bind, herdrSocket, memberHerdrSocket, profiles, guard, worktreeRoot, lifecycle, spawnReadyTimeoutMs,
+                spawnReadyPollMs, broker, primary, fleet, leadHeartbeat, health, placement, auth,
+                configReload, quarantineCooldownSeconds, memberCredentials, coordinator, worktreeGroup,
+                memberLoginShell, memberSkills, idleSleepGuard, models, null);
+    }
 
     /** Back-compat form before the {@code models:} block was added. */
     public FleetConfig(Bind bind, String herdrSocket, String memberHerdrSocket, Map<String, Profile> profiles,
@@ -424,6 +445,12 @@ public record FleetConfig(
      *                       {@code null}/blank ⇒ the classification never fires for this profile and
      *                       today's completion-fallback behaviour is unchanged. Every backend words
      *                       its refusal differently, so this is config, never a vendor string in code.
+     *                       Read live off the current config through {@code LiveExhaustedPatterns},
+     *                       cached by profile name (fleetd #446), so it is HOT: an operator can arm
+     *                       or disarm this profile's usage-limit detection by editing this key and
+     *                       reloading, with no restart. Before fleetd #446 this was compiled once at
+     *                       daemon startup, the same deferred shape its sibling {@code errorPattern}
+     *                       (below) still has.
      * @param credentialId   the shared account this profile authenticates as (CB-578 stage B). Two
      *                       or more profiles setting the <em>same</em> non-blank value are quarantined
      *                       together by one {@code exhaustedPattern} classification on any one of
@@ -435,8 +462,8 @@ public record FleetConfig(
      *                       profile that does not opt in. Read live off the current config, so it is
      *                       HOT: a change takes effect on the next exhaustion classification / spawn,
      *                       no restart needed.
-     * @param autoCompactWindow  opt-in per-profile token window that forces a spawned member to
-     *                       auto-compact its context at (Claude Code) or within (opencode) a bound the
+     * @param autoCompactWindow  opt-in per-profile token window that forces a launched Claude Code
+     *                       session to auto-compact its context at, or an opencode session within, a bound the
      *                       operator chooses, instead of the backend's own default. {@code null} (the
      *                       default) leaves today's behaviour exactly — opencode already forces
      *                       {@code compaction.auto: true} unconditionally (CB-523) but has no absolute
@@ -1173,6 +1200,7 @@ public record FleetConfig(
      * @param leaders     panes that orchestrate rather than are orchestrated, keyed by lead name
      * @param architects  profiles the {@code architect} role may run on
      * @param developers  profiles the {@code dev} role may run on
+     * @param hunters     profiles the {@code hunter} role may run on
      * @param reviewers   profiles the {@code reviewer} role may run on
      * @param charters    optional launch-charter text keyed by singular role wire name
      * @param tabLabel    template for a member tab's label; {@code {role}}, {@code {profile}},
@@ -1183,6 +1211,7 @@ public record FleetConfig(
     public record Fleet(Map<String, Leader> leaders,
                         Map<String, Slot> architects,
                         Map<String, Slot> developers,
+                        Map<String, Slot> hunters,
                         Map<String, Slot> reviewers,
                         Map<String, String> charters,
                         String tabLabel) {
@@ -1199,6 +1228,7 @@ public record FleetConfig(
             leaders = unmodifiableOrEmpty(leaders);
             architects = unmodifiableOrEmpty(architects);
             developers = unmodifiableOrEmpty(developers);
+            hunters = unmodifiableOrEmpty(hunters);
             reviewers = unmodifiableOrEmpty(reviewers);
             charters = unmodifiableOrEmpty(charters);
             tabLabel = (tabLabel == null || tabLabel.isBlank()) ? DEFAULT_TAB_LABEL : tabLabel;
@@ -1213,9 +1243,15 @@ public record FleetConfig(
          * constructor: the launcher reads {@code fleet.charters()} from the live config. Jackson
          * binds the canonical constructor, so this one cannot swallow an operator's YAML.
          */
+        public Fleet(Map<String, Leader> leaders, Map<String, Slot> architects,
+                     Map<String, Slot> developers, Map<String, Slot> reviewers,
+                     Map<String, String> charters, String tabLabel) {
+            this(leaders, architects, developers, null, reviewers, charters, tabLabel);
+        }
+
         public Fleet(Map<String, Leader> leaders, Map<String, Slot> architects,
                      Map<String, Slot> developers, Map<String, Slot> reviewers, String tabLabel) {
-            this(leaders, architects, developers, reviewers, null, tabLabel);
+            this(leaders, architects, developers, null, reviewers, null, tabLabel);
         }
 
         /**
@@ -1237,6 +1273,7 @@ public record FleetConfig(
             return switch (role) {
                 case ARCHITECT -> architects;
                 case DEV -> developers;
+                case HUNTER -> hunters;
                 case REVIEWER -> reviewers;
             };
         }
@@ -1292,9 +1329,20 @@ public record FleetConfig(
      *                         each such nudge costs the lead a turn just to read "nothing pending";
      *                         three is enough to tell it it may stand down without nagging forever, and
      *                         it is the bound that stops an idle fleet from being a subscription burner.
+     * @param contextHighNudge fleetd #609: when {@code true}, an idle lead whose own {@code
+     *                         LeadContextGauge} reading is {@code HIGH} gets a text notice telling it
+     *                         to consider a handover, appended to whatever heartbeat nudge the loop
+     *                         already sends. Default {@code false} ({@code null} also means off) — an
+     *                         upgraded daemon must not silently start telling leads to hand over.
      */
     @JsonIgnoreProperties(ignoreUnknown = true)
-    public record LeadHeartbeat(Integer idleAfterSeconds, Long backoffMs, Integer quietNudgeCap) {
+    public record LeadHeartbeat(Integer idleAfterSeconds, Long backoffMs, Integer quietNudgeCap,
+                                 Boolean contextHighNudge) {
+        /** Convenience constructor for every call site that predates fleetd #609: no context notice. */
+        public LeadHeartbeat(Integer idleAfterSeconds, Long backoffMs, Integer quietNudgeCap) {
+            this(idleAfterSeconds, backoffMs, quietNudgeCap, null);
+        }
+
         public LeadHeartbeat {
             idleAfterSeconds = (idleAfterSeconds == null || idleAfterSeconds <= 0) ? 300 : idleAfterSeconds;
             backoffMs = (backoffMs == null || backoffMs <= 0) ? 60_000L : backoffMs;
@@ -1302,6 +1350,104 @@ public record FleetConfig(
         }
     }
 
+    /**
+     * Opt-in lead rollover (fleetd #480): a lead that decides it is ready to be replaced writes a
+     * handover file, then asks fleetd to clear its own pane and bootstrap a fresh session against
+     * that file. Config + a pure decision/verification layer only — see
+     * {@code dev.ltms.fleet.lead.LeadRollover} for the executor this block feeds, and
+     * {@code fleet_*} tool wiring is a later ticket.
+     *
+     * <p>Deliberately opt-in ({@code null} ⇒ off, exactly like {@code leadHeartbeat:}): absent this
+     * block, {@code Fleetd.java} never constructs a {@code LeadRollover} object at all, so an
+     * upgraded daemon cannot silently acquire the ability to clear the lead's own pane. Even once
+     * present, nothing but an explicit {@code confirm()} call can ever roll a pane — there is no
+     * timer, heartbeat or timeout anywhere in this feature that fires one on its own; see that
+     * class's javadoc.
+     *
+     * <p><strong>Hot, not deferred</strong> (see {@code ConfigRef}'s class doc): every field below
+     * is read live, through a {@code Supplier<LeadRollover>} the same {@code () -> config.get().x()}
+     * shape {@code fleet}/{@code placement}/{@code models} already use, so an edit to any of the
+     * six fields takes effect on the very next {@code open()}/{@code confirm()} call once the block
+     * has been present since startup — nothing here is captured into a frozen field the way {@code
+     * leadHeartbeat}'s {@code idleAfterNanos}/{@code backoffMs}/{@code quietNudgeCap} are. The one
+     * restart-only edge left is structural, not a stale value: {@code Fleetd.java} decides whether
+     * to construct the {@code LeadRollover} object at all off the startup snapshot, the same gate
+     * {@code leadHeartbeat:} uses, so a block ADDED where it was absent at boot needs a restart
+     * before anything exists to call — the same fact already true of adding a brand-new
+     * {@code profiles:} entry.
+     *
+     * <p><strong>{@code turnSettleSeconds} (fleetd #480 correction):</strong> {@code confirm()} is
+     * called FROM the calling lead's own turn, so its pane is still {@code WORKING} the instant
+     * {@code confirm()} validates every gate and schedules the roll. {@code
+     * dev.ltms.fleet.lead.LeadRollover}'s deferred continuation waits up to this many seconds for
+     * that SAME pane to report an injectable state again — i.e. for the calling turn to actually
+     * end — before it sends {@code /clear} at all. If that wait times out, no {@code /clear} is
+     * ever sent: a lead that never goes idle is still doing real work, and clearing it would
+     * destroy live context. This is a separate wait from {@code clearSettleSeconds} below, which
+     * bounds the SECOND wait, for the pane to re-settle AFTER {@code /clear} has already gone out.
+     *
+     * @param handoverPath required when this block is present — where the handover file a fresh
+     *                     lead session reads must live. There is no sane non-null default for an
+     *                     operator-specific path, so a present block with a {@code null}/blank
+     *                     {@code handoverPath} is refused at config load; see
+     *                     {@link #validateLeadRollover()}. May be relative: {@code
+     *                     dev.ltms.fleet.lead.LeadRollover#open} resolves a relative path against
+     *                     the CALLING lead's configured {@code fleet.leaders.<name>.cwd}, falling
+     *                     back to the daemon's own working directory ({@code
+     *                     System.getProperty("user.dir")}) when that lead has none configured —
+     *                     never against whatever directory the daemon process happens to have been
+     *                     started in for its own sake. An absolute path is used unchanged.
+     * @param requireOperatorConfirm default {@code true} — {@code confirm()} refuses unless the
+     *                     caller also passes {@code operatorConfirmed: true}. Set {@code false} to
+     *                     let the three handover-file checks alone gate the roll.
+     * @param maxDocAgeSeconds default 3600 — refuse a handover file whose modified time is older
+     *                     than this many seconds, so a stale leftover from an earlier rollover
+     *                     attempt can never be mistaken for a fresh one.
+     * @param turnSettleSeconds default 20 — bound on how long the deferred roll waits for the
+     *                     CALLING lead's own turn to end (its pane to report injectable again)
+     *                     before sending {@code /clear} at all. See the paragraph above.
+     * @param clearSettleSeconds default 20 — bound on how long to wait for the lead's pane to
+     *                     report an injectable state again after {@code /clear} before giving up. A
+     *                     roll that times out here never sends {@code bootstrapText}.
+     * @param bootstrapText default a sentence naming the RESOLVED handover path — sent to the
+     *                     lead's pane once it settles after {@code /clear}, telling the fresh
+     *                     session where to read the handover and carry on. Left {@code null} here
+     *                     when the operator configures none: the default sentence cannot be built
+     *                     at construction time because it must name the path AFTER {@code
+     *                     dev.ltms.fleet.lead.LeadRollover#open} has resolved a relative {@code
+     *                     handoverPath} against the calling lead's workspace, which this record has
+     *                     no way to know — see {@link #bootstrapTextFor(String)}.
+     */
+    @JsonIgnoreProperties(ignoreUnknown = true)
+    public record LeadRollover(String handoverPath, Boolean requireOperatorConfirm,
+                                Integer maxDocAgeSeconds, Integer turnSettleSeconds,
+                                Integer clearSettleSeconds, String bootstrapText) {
+        public LeadRollover {
+            requireOperatorConfirm = requireOperatorConfirm == null || requireOperatorConfirm;
+            maxDocAgeSeconds = (maxDocAgeSeconds == null || maxDocAgeSeconds <= 0) ? 3600 : maxDocAgeSeconds;
+            turnSettleSeconds = (turnSettleSeconds == null || turnSettleSeconds <= 0) ? 20 : turnSettleSeconds;
+            clearSettleSeconds = (clearSettleSeconds == null || clearSettleSeconds <= 0) ? 20 : clearSettleSeconds;
+            bootstrapText = (bootstrapText == null || bootstrapText.isBlank()) ? null : bootstrapText;
+        }
+
+        /**
+         * The text actually sent to the lead's pane once it settles after {@code /clear}: the
+         * operator's configured {@link #bootstrapText} when one is set, otherwise the default
+         * sentence built from {@code resolvedHandoverPath}.
+         *
+         * @param resolvedHandoverPath the ABSOLUTE path {@code dev.ltms.fleet.lead.LeadRollover
+         *                              #open} already resolved — never the raw configured {@link
+         *                              #handoverPath}, which may still be relative and would name a
+         *                              directory the fresh lead session's own pane cannot resolve
+         */
+        public String bootstrapTextFor(String resolvedHandoverPath) {
+            return bootstrapText != null
+                    ? bootstrapText
+                    : "Fresh lead session: read the handover file at " + resolvedHandoverPath
+                        + " and carry on from there.";
+        }
+    }
+
     /**
      * Watch {@code fleetd.yaml} and re-read it when it changes (CB-559).
      *
@@ -1545,7 +1691,7 @@ public record FleetConfig(
      * <p>A herdr pane runs a login shell that re-sources the operator's own secret store, so a
      * member inherits every credential the operator's shell holds — measured at 31 names on this
      * host, of which only one ({@code GITEA_ACCESS_TOKEN}) used to be blocked, and that block was a
-     * single name hardcoded in {@link HerdrPeerLauncher} rather than driven by config (gitea issue
+     * single name hardcoded in {@link dev.ltms.fleet.member.HerdrPeerLauncher} rather than driven by config (gitea issue
      * #82). This record replaces that hardcoded shadow with a config-driven one.
      *
      * <p><b>deny-by-default, not a deny-list.</b> A deny-list (block these specific names, let
@@ -1717,7 +1863,7 @@ public record FleetConfig(
             "lifecycle", "spawnReadyTimeoutMs", "spawnReadyPollMs", "broker", "primary", "fleet",
             "leadHeartbeat", "health", "placement", "auth", "configReload", "quarantineCooldownSeconds",
             "memberCredentials", "coordinator", "worktreeGroup", "memberLoginShell", "memberSkills",
-            "idleSleepGuard", "models");
+            "idleSleepGuard", "models", "leadRollover");
 
     /** Load and validate config from {@code path}. */
     public static FleetConfig load(Path path) {
@@ -1729,6 +1875,7 @@ public record FleetConfig(
             rejectDuplicateMemberSlots(yaml);
             rejectNegativeMaxLoad(yaml);
             rejectAutoCompactWindowOutOfRange(yaml);
+            warnConflictingAutoCompactWindows(yaml);
             rejectMalformedProfilePatterns(yaml);
             rejectUnknownKind(yaml);
             rejectUnknownAuthMode(yaml);
@@ -1747,7 +1894,7 @@ public record FleetConfig(
 
     /** The {@code fleet:} child blocks whose direct children are slot names. */
     private static final Set<String> FLEET_POOL_KEYS =
-            Set.of("leaders", "architects", "developers", "reviewers");
+            Set.of("leaders", "architects", "developers", "hunters", "reviewers");
 
     /**
      * Reject a {@code fleet:} role pool whose slot names repeat (CB-548, re-homed by CB-557).
@@ -1757,7 +1904,7 @@ public record FleetConfig(
      * daemon would never know. Jackson's YAML parser does not fail on duplicate mapping keys by
      * default, so duplicates are caught here, at parse time, before the map is built.
      *
-     * <p>Only the four pools <em>directly under the top-level {@code fleet:}</em> are considered,
+     * <p>Only the five pools <em>directly under the top-level {@code fleet:}</em> are considered,
      * and only their direct child keys (the slot names). A nested field elsewhere, even one also
      * named {@code developers:}, is ignored, so parsing of the rest of the config is unaffected.
      *
@@ -1924,8 +2071,9 @@ public record FleetConfig(
             "defaultProfile", "a role pool under 'fleet:' — an unqualified spawn now names a role,"
                     + " and that role's pool supplies the candidate profiles",
             "architects", "'fleet.architects'",
-            "members", "a role pool under 'fleet:' — 'fleet.architects', 'fleet.developers' or"
-                    + " 'fleet.reviewers'; the role is the containing key, not a 'role:' field",
+            "members", "a role pool under 'fleet:' — 'fleet.architects', 'fleet.developers',"
+                    + " 'fleet.hunters' or 'fleet.reviewers'; the role is the containing key, not"
+                    + " a 'role:' field",
             "leaders", "'fleet.leaders'",
             "leadScan", "'fleet.leaders.<name>.tabPrefix' and '.scanIntervalSeconds' — lead"
                     + " discovery is now configured on the lead it discovers");
@@ -2078,6 +2226,73 @@ public record FleetConfig(
         }
     }
 
+    /**
+     * Warn (never refuse to start) about a Claude Code profile whose auto-compaction flag and
+     * environment setting disagree.
+     *
+     * <p>Renamed from {@code rejectConflictingAutoCompactWindows} (fleetd #601 review, measured
+     * 2026-09-22): that method threw {@link IllegalStateException}, so {@link #load(Path)} refused
+     * to start on a config carrying this conflict. On this host, four profiles trip it, including
+     * the lead's own profile and the one every worker spawns on — so the throw is not a rare edge
+     * case. Under launchd, a throw inside {@code load()} is a restart loop, not an error an operator
+     * reads once, and the config that would fix it ({@code fleetd/fleetd.yaml}) is gitignored, so
+     * the cause is invisible on the host where it bites. A WARN gives the operator the same
+     * information — which profiles, and now both values, so they can fix it without reading the
+     * source — without ever taking the fleet down.
+     *
+     * <p>fleetd #618 measured which of the two inputs Claude Code actually follows when they
+     * disagree: the environment variable wins, so {@code autoCompactWindow} is inert on a profile
+     * that also sets the env var. This method only detects and reports the disagreement — it does
+     * not correct it — see {@link dev.ltms.fleet.launch.ClaudeCodeArguments} for the full measured
+     * precedence.
+     *
+     * <p>Equal values never warn: either input then produces the same session window, so there is
+     * nothing to reconcile.
+     */
+    static void warnConflictingAutoCompactWindows(String yaml) {
+        Map<?, ?> raw;
+        try {
+            raw = YAML.readValue(yaml, Map.class);
+        } catch (IOException | IllegalArgumentException e) {
+            return;
+        }
+        if (raw == null || !(raw.get("profiles") instanceof Map<?, ?> profiles)) {
+            return;
+        }
+        List<String> names = new ArrayList<>();
+        List<String> detail = new ArrayList<>();
+        for (Map.Entry<?, ?> entry : profiles.entrySet()) {
+            if (!(entry.getValue() instanceof Map<?, ?> profile)
+                    || !(profile.get("autoCompactWindow") instanceof Number window)
+                    || !(profile.get("env") instanceof Map<?, ?> env)
+                    || !env.containsKey("CLAUDE_CODE_AUTO_COMPACT_WINDOW")) {
+                continue;
+            }
+            Object kind = profile.get("kind");
+            boolean claudeCode = kind == null || String.valueOf(kind).isBlank()
+                    || Profile.KIND_CLAUDE_CODE.equalsIgnoreCase(String.valueOf(kind));
+            Object envValue = env.get("CLAUDE_CODE_AUTO_COMPACT_WINDOW");
+            if (claudeCode && !String.valueOf(window).equals(String.valueOf(envValue))) {
+                String name = String.valueOf(entry.getKey());
+                names.add(name);
+                detail.add(name + " (autoCompactWindow=" + window
+                        + ", env.CLAUDE_CODE_AUTO_COMPACT_WINDOW=" + envValue + ")");
+            }
+        }
+        if (names.isEmpty()) {
+            return;
+        }
+        names.sort(String::compareTo);
+        detail.sort(String::compareTo);
+        log.warn("Claude Code profile(s) {} set disagreeing autoCompactWindow and env."
+                        + "CLAUDE_CODE_AUTO_COMPACT_WINDOW — the daemon starts anyway: {}. fleetd "
+                        + "#618 measured that CLAUDE_CODE_AUTO_COMPACT_WINDOW wins, so "
+                        + "autoCompactWindow is inert on these profiles. Set equal values on each "
+                        + "to resolve this — do not just delete the env var, since that LOWERS the "
+                        + "live window to autoCompactWindow's value rather than fixing anything.",
+                names, String.join(", ", detail));
+    }
+
     /**
      * Reject a profile whose {@code errorPattern} (fleetd #201 Unit 5) or {@code exhaustedPattern}
      * (CB-578 stage A) is not a valid Java regex, naming the profile, the key, and the parser's own
@@ -2407,10 +2622,14 @@ public record FleetConfig(
         // empty Models would be a no-op for validateModels() either way, since an empty allow-list
         // already means "check nothing", so there is nothing to gain and one more null check to
         // avoid by leaving it exactly as configured.
+        // leadRollover is left as-is, like leadHeartbeat above: null is "off", and LeadRollover's
+        // own compact constructor defaults the fields of a block that IS present. Defaulting it
+        // here would construct a LeadRollover object (via Fleetd.java's presence gate) for every
+        // config that never mentioned it.
         return new FleetConfig(b, herdrSocket, memberHerdrSocket, profiles, g, worktreeRoot, l, timeout, pollMs,
                 broker, primary, f, leadHeartbeat, health, placementOrDefault, a, configReload,
                 quarantineCooldown, mc, coordinator, worktreeGroup, memberLoginShell, memberSkills,
-                idleSleepGuard, models);
+                idleSleepGuard, models, leadRollover);
     }
 
     /**
@@ -2493,6 +2712,26 @@ public record FleetConfig(
                 + "lead tabs cannot be confused.");
     }
 
+    /**
+     * Reject a present {@code leadRollover:} block with no (or a blank) {@code handoverPath}
+     * (fleetd #480). There is no sane non-null default for an operator-specific file path, unlike
+     * every other field on {@link LeadRollover}, which {@link LeadRollover}'s own compact
+     * constructor already defaults — so this is the one field that must be refused at load rather
+     * than silently defaulted to something that would never match a real handover file.
+     *
+     * @throws IllegalStateException when {@code leadRollover} is present but {@code handoverPath}
+     *                               is {@code null} or blank
+     */
+    public void validateLeadRollover() {
+        if (leadRollover == null) {
+            return;
+        }
+        if (leadRollover.handoverPath() == null || leadRollover.handoverPath().isBlank()) {
+            throw new IllegalStateException("refusing to start: leadRollover.handoverPath is "
+                    + "required when leadRollover: is present.");
+        }
+    }
+
     /** Case-insensitive prefix test that tolerates a null/blank label. */
     private static boolean startsWithIgnoreCase(String label, String prefix) {
         if (label == null || prefix == null || prefix.isBlank()) {

fleetd/src/main/java/dev/ltms/fleet/herdr/PaneLocator.java

@@ -1,6 +1,8 @@
 package dev.ltms.fleet.herdr;
 
 import com.fasterxml.jackson.databind.JsonNode;
+import org.slf4j.Logger;
+import org.slf4j.LoggerFactory;
 
 import java.util.LinkedHashSet;
 import java.util.List;
@@ -36,6 +38,8 @@ import java.util.Set;
  */
 public final class PaneLocator {
 
+    private static final Logger log = LoggerFactory.getLogger(PaneLocator.class);
+
     /**
      * Bound on how many ancestor generations {@link #ancestorsOf} walks. This runs on every MCP
      * call, so a cycle or a pathologically deep process tree must not hang identity resolution;
@@ -73,22 +77,46 @@ public final class PaneLocator {
     }
 
     /**
-     * The {@code terminal_id} of the agent pane whose process tree contains {@code pid}, or
-     * {@code null} if no agent pane on any searched daemon owns it (e.g. the caller is the
-     * primary, or off-host).
+     * The outcome of a {@link #terminalForPid} scan: the {@code terminal_id} of the agent pane
+     * whose process tree contains the pid ({@link #terminal} is {@code null} if none matched),
+     * and whether the scan that produced that answer ran to completion on every daemon searched.
+     *
+     * <p>{@link #complete} is {@code false} exactly when some {@code pane.process_info} call
+     * failed and, despite that, no pane was ever found to own the pid. In that case a {@code null}
+     * {@link #terminal} means "could not tell", not "definitely not a worker" — fleetd #505: a
+     * transient herdr error on the very pane that <em>does</em> own the caller's pid must not read
+     * as a clean negative and fall through to {@code Principal.primary}, the same way #317's
+     * {@code Caller.resolved()} already guards a failed lsof lookup. Callers ({@code
+     * ConnectionIdentity}, {@code CallerResolver}) must refuse rather than promote on an incomplete
+     * scan.
+     *
+     * <p>When a pane genuinely owns the pid, {@link #complete} is {@code true} regardless of
+     * whether some other, unrelated pane failed to answer earlier in the same scan — a positive
+     * match is definitive and does not need every pane to have been checked (a pane that "vanished
+     * mid-scan" but was never the match is still a clean, complete result).
      */
-    public String terminalForPid(long pid) {
+    public record Lookup(String terminal, boolean complete) {
+        private static final Lookup NOT_FOUND = new Lookup(null, true);
+    }
+
+    /**
+     * Resolve {@code pid} to the agent pane whose process tree contains it, across every searched
+     * herdr daemon. See {@link Lookup} for how to read a {@code null} terminal.
+     */
+    public Lookup terminalForPid(long pid) {
         if (pid <= 0) {
-            return null;
+            return Lookup.NOT_FOUND;
         }
         Set<Long> ancestry = ancestorsOf(pid);
-        for (HerdrClient herdr : herdrs) {
-            String terminal = terminalForPid(herdr, ancestry);
-            if (terminal != null) {
-                return terminal;
+        boolean complete = true;
+        for (int i = 0; i < herdrs.size(); i++) {
+            Lookup outcome = scan(herdrs.get(i), i, herdrs.size(), ancestry);
+            if (outcome.terminal() != null) {
+                return outcome; // a definite match — no need to finish checking other clients
             }
+            complete = complete && outcome.complete();
         }
-        return null;
+        return new Lookup(null, complete);
     }
 
     /**
@@ -117,31 +145,51 @@ public final class PaneLocator {
         return ancestry;
     }
 
-    private static String terminalForPid(HerdrClient herdr, Set<Long> ancestry) {
+    /** Whether a pane owns one of the scanned pid's ancestors, or the check of it failed outright. */
+    private enum Ownership { OWNS, DOES_NOT_OWN, UNKNOWN }
+
+    private static Lookup scan(HerdrClient herdr, int clientIndex, int clientCount, Set<Long> ancestry) {
+        boolean complete = true;
         for (JsonNode pane : herdr.call("pane.list", Map.of()).path("panes")) {
             String paneId = pane.path("pane_id").asText(null);
-            if (paneId != null && paneOwnsAnyOf(herdr, paneId, ancestry)) {
-                return pane.path("terminal_id").asText(null);
+            if (paneId == null) {
+                continue;
+            }
+            Ownership owns = paneOwnsAnyOf(herdr, clientIndex, clientCount, paneId, ancestry);
+            if (owns == Ownership.OWNS) {
+                return new Lookup(pane.path("terminal_id").asText(null), true);
+            }
+            if (owns == Ownership.UNKNOWN) {
+                complete = false;
             }
         }
-        return null;
+        return new Lookup(null, complete);
     }
 
-    private static boolean paneOwnsAnyOf(HerdrClient herdr, String paneId, Set<Long> ancestry) {
+    private static Ownership paneOwnsAnyOf(HerdrClient herdr, int clientIndex, int clientCount,
+                                            String paneId, Set<Long> ancestry) {
         JsonNode info;
         try {
             info = herdr.call("pane.process_info", Map.of("pane_id", paneId)).path("process_info");
         } catch (HerdrException e) {
-            return false; // pane vanished mid-scan — just skip it
+            // fleetd #505: this used to be read as a clean "does not own it" (the pane vanished
+            // mid-scan, just skip it) — one boolean carrying two different facts. It is UNKNOWN
+            // now: if THIS pane is the one that owns the pid, the caller must not be told "no pane
+            // owns it", because that reads as a real primary and is promoted under loopback-trust.
+            log.warn("pane.process_info failed for pane {} on herdr client {} of {} during a "
+                            + "pid-owner scan — treating it as \"could not tell\", not a clean "
+                            + "negative (fleetd #505): {}",
+                    paneId, clientIndex + 1, clientCount, e.getMessage());
+            return Ownership.UNKNOWN;
         }
         if (ancestry.contains(info.path("shell_pid").asLong(-1))) {
-            return true;
+            return Ownership.OWNS;
         }
         for (JsonNode p : info.path("foreground_processes")) {
             if (ancestry.contains(p.path("pid").asLong(-1))) {
-                return true;
+                return Ownership.OWNS;
             }
         }
-        return false;
+        return Ownership.DOES_NOT_OWN;
     }
 }

fleetd/src/main/java/dev/ltms/fleet/inject/CompletionResolver.java

@@ -50,7 +50,7 @@ import java.util.regex.Pattern;
  * so the scrape's herdr round-trip never stalls the status poller. The captured waiter is read on the
  * poller thread (before any next-turn delivery can overwrite it) and passed into the virtual thread.
  */
-public final class CompletionResolver implements TurnListener {
+public final class CompletionResolver implements TurnListener, TurnRegistrar {
 
     private static final Logger log = LoggerFactory.getLogger(CompletionResolver.class);
 
@@ -235,6 +235,26 @@ public final class CompletionResolver implements TurnListener {
         this.worktreeBranches = Objects.requireNonNull(worktreeBranches, "worktreeBranches");
     }
 
+    /**
+     * fleetd #556: {@link TurnRegistrar}'s structural half of what {@link #captureBaseline} used to
+     * do alone — record the waiter, no I/O. Called directly and unconditionally by the {@link
+     * Injector} as part of delivering a turn, before {@link #onDelivered} ever runs, so this
+     * registration cannot be skipped by a {@link TurnListener} throwing (from {@code onDelivered} or
+     * any other callback). {@link #captureBaseline} still performs this exact check-and-put itself
+     * as well — harmless and idempotent when it runs right after this — so a caller that only wires
+     * the {@link TurnListener} path (e.g. an existing test that never mentions {@link TurnRegistrar})
+     * keeps working unchanged.
+     */
+    @Override
+    public void register(String target, TurnToken token) {
+        CompletableFuture<Rendezvous.Resolution> waiter = token.waiter();
+        if (waiter == null) {
+            inFlight.remove(target); // no send is waiting on this delivery — nothing to resolve later
+            return;
+        }
+        inFlight.put(target, new InFlight(waiter, null, nowNanos.getAsLong(), token.injectedText()));
+    }
+
     @Override
     public void onDelivered(String target, TurnToken token) {
         // Capture the exact waiter this turn belongs to (CB-116) and snapshot the pane's pre-turn
@@ -244,7 +264,14 @@ public final class CompletionResolver implements TurnListener {
         captureBaseline(target, token);
     }
 
-    /** Capture the in-flight turn: its waiter and pre-turn baseline (the testable core of {@link #onDelivered}). */
+    /**
+     * Capture the in-flight turn: its waiter and pre-turn baseline (the testable core of {@link
+     * #onDelivered}). fleetd #556: this still does its own full waiter check and {@code inFlight.put}
+     * — the same registration {@link #register} performs — so it keeps working standalone (as every
+     * test calling it directly already does) even though the {@link Injector} now also calls {@link
+     * #register} on its own, earlier and unconditionally. The two writes are idempotent with each
+     * other; only the second (this one) carries a real baseline, since only this one pays for a scrape.
+     */
     void captureBaseline(String target, TurnToken token) {
         CompletableFuture<Rendezvous.Resolution> waiter = token.waiter();
         if (waiter == null) {

fleetd/src/main/java/dev/ltms/fleet/inject/Injector.java

@@ -2,6 +2,7 @@ package dev.ltms.fleet.inject;
 
 import dev.ltms.fleet.herdr.AgentControl;
 import dev.ltms.fleet.herdr.AgentStatus;
+import dev.ltms.fleet.herdr.HerdrException;
 import dev.ltms.fleet.herdr.HerdrRouter;
 import dev.ltms.fleet.msg.TurnToken;
 import org.slf4j.Logger;
@@ -11,10 +12,12 @@ import java.util.ArrayDeque;
 import java.util.ArrayList;
 import java.util.Deque;
 import java.util.List;
+import java.util.Objects;
 import java.util.Set;
 import java.util.concurrent.CompletableFuture;
 import java.util.concurrent.ConcurrentHashMap;
 import java.util.function.Consumer;
+import java.util.function.LongSupplier;
 import java.util.function.Predicate;
 import java.util.stream.Collectors;
 
@@ -44,6 +47,17 @@ import java.util.stream.Collectors;
  * turn — the pickup-grace path (a turn too fast to sample) unwedges the queue but does not fire
  * completion, since without a sampled {@code working} there is no trustworthy "the worker just
  * finished the task" signal to act on.
+ *
+ * <p><strong>Delivery honesty (fleetd #551).</strong> The one external send call
+ * ({@link AgentControl#send}) is irreversible, and its own response can still fail after the text
+ * has already reached the worker's pane — herdr replied (or may have), so the request was already
+ * processed, but the reply itself then failed to parse or carried an error. A queued entry is
+ * polled off the queue and marked {@code ATTEMPTED} <em>before</em> that call is made, not after,
+ * so a failure from the call itself can never be recorded as a confident {@code NOT_DELIVERED} for
+ * text that may already be sitting in the pane. {@code NOT_DELIVERED} stays reserved for the cases
+ * where nothing was ever attempted — the readiness grace expiring, {@link #drop}, or a herdr
+ * {@code *_not_found} error, which the rest of this codebase already treats as a confirmed absence
+ * rather than a merely inconclusive failure (see {@code StatusPoller}, {@code AgentControl}).
  */
 public final class Injector {
 
@@ -92,8 +106,21 @@ public final class Injector {
     private final AgentControl agents;
     private final HerdrRouter router;
     private final TurnListener turnListener;
+    /**
+     * fleetd #556: the Injector's own registration invariant, called directly and unconditionally —
+     * never folded into {@link #turnListener}'s fan-out. See {@link TurnRegistrar}.
+     */
+    private final TurnRegistrar registrar;
     private final Predicate<String> ready; // CB-113: a target is deliverable only when available
     private final Consumer<String> forget; // CB-114: clear a gone worker's readiness/presence
+    /**
+     * Wall-clock source for the readiness-grace elapsed time logged in {@link #onStatus} (fleetd
+     * #501). Production constructors default this to {@code System::currentTimeMillis}; the
+     * package-private constructors below take it explicitly so a test can supply a stub whose
+     * advance does not track {@link #POLL_INTERVAL_MILLIS} — copying the shape {@code LeadRollover}
+     * already uses for the same purpose.
+     */
+    private final LongSupplier nowMillis;
     private final ConcurrentHashMap<String, Target> targets = new ConcurrentHashMap<>();
 
     /** Delivery only; completion signalling is a no-op and every target is treated as available. */
@@ -125,20 +152,75 @@ public final class Injector {
      */
     public Injector(AgentControl agents, TurnListener turnListener, Predicate<String> ready,
                     Consumer<String> forget) {
+        // fleetd #556: no explicit registrar named here, so fall back to turnListener itself when it
+        // happens to also implement TurnRegistrar (true for CompletionResolver, the only production
+        // TurnListener that needs CB-106 registration) — every existing caller of this overload keeps
+        // working unchanged. A turnListener that does NOT implement TurnRegistrar (a fan-out object,
+        // or a bare test lambda) gets TurnRegistrar.NOOP here, same as before this ticket.
+        this(agents, turnListener, ready, forget,
+                turnListener instanceof TurnRegistrar r ? r : TurnRegistrar.NOOP);
+    }
+
+    /**
+     * fleetd #556: explicit-registrar overload. Use this whenever {@code turnListener} does not
+     * itself implement {@link TurnRegistrar} — e.g. a fan-out object that also notifies unrelated
+     * observers — so registration is wired directly to the one component that owns it, rather than
+     * relying on {@code turnListener} happening to implement both interfaces.
+     */
+    public Injector(AgentControl agents, TurnListener turnListener, Predicate<String> ready,
+                    Consumer<String> forget, TurnRegistrar registrar) {
+        this(agents, turnListener, ready, forget, registrar, System::currentTimeMillis);
+    }
+
+    /**
+     * Package-private constructor — for tests: an injectable wall-clock supplier (fleetd #501),
+     * with no explicit registrar (fleetd #556 fallback, same as the public 4-arg overload above).
+     */
+    Injector(AgentControl agents, TurnListener turnListener, Predicate<String> ready,
+             Consumer<String> forget, LongSupplier nowMillis) {
+        this(agents, turnListener, ready, forget,
+                turnListener instanceof TurnRegistrar r ? r : TurnRegistrar.NOOP, nowMillis);
+    }
+
+    /** Full constructor — for tests: an explicit registrar and an injectable wall-clock supplier. */
+    Injector(AgentControl agents, TurnListener turnListener, Predicate<String> ready,
+             Consumer<String> forget, TurnRegistrar registrar, LongSupplier nowMillis) {
         this.agents = agents;
         this.router = null;
         this.turnListener = turnListener;
+        this.registrar = Objects.requireNonNull(registrar, "registrar");
         this.ready = ready;
         this.forget = forget;
+        this.nowMillis = nowMillis;
     }
 
     public Injector(HerdrRouter router, TurnListener turnListener, Predicate<String> ready,
                     Consumer<String> forget) {
+        // fleetd #556: see the AgentControl overload above for the fallback rationale.
+        this(router, turnListener, ready, forget,
+                turnListener instanceof TurnRegistrar r ? r : TurnRegistrar.NOOP);
+    }
+
+    /**
+     * fleetd #556: explicit-registrar overload — production wiring ({@code Fleetd}) uses this, since
+     * its {@code turnListener} is a fan-out object that also notifies {@code SessionManager} and does
+     * not itself implement {@link TurnRegistrar}.
+     */
+    public Injector(HerdrRouter router, TurnListener turnListener, Predicate<String> ready,
+                    Consumer<String> forget, TurnRegistrar registrar) {
+        this(router, turnListener, ready, forget, registrar, System::currentTimeMillis);
+    }
+
+    /** Full constructor — for tests: an injectable wall-clock supplier (fleetd #501). */
+    Injector(HerdrRouter router, TurnListener turnListener, Predicate<String> ready,
+             Consumer<String> forget, TurnRegistrar registrar, LongSupplier nowMillis) {
         this.agents = null;
         this.router = router;
         this.turnListener = turnListener;
+        this.registrar = Objects.requireNonNull(registrar, "registrar");
         this.ready = ready;
         this.forget = forget;
+        this.nowMillis = nowMillis;
     }
 
     private AgentControl agentsFor(String target) {
@@ -147,8 +229,23 @@ public final class Injector {
 
     /** The result of trying to remove an undelivered message from the injector. */
     public enum Cancellation {
+        /** The message was still queued and this call removed it; the target saw nothing. */
         CANCELLED,
+        /** The message reached the worker's pane and is confirmed delivered. */
         DELIVERED,
+        /**
+         * fleetd #551: the injector called {@link AgentControl#send} for this message and that call
+         * threw before its outcome was known — the text may or may not have reached the pane. A
+         * caller reporting this to an operator must say "uncertain", not "definitely not
+         * delivered": reading it as a confident negative invites a resend of text that may already
+         * be sitting in the pane (a double delivery), which is worse than the ambiguity itself.
+         */
+        ATTEMPTED,
+        /**
+         * The message never reached the worker's pane — nothing was ever attempted for it (the
+         * readiness grace expired, the target was dropped, or send failed with a herdr
+         * {@code *_not_found} error, which is a confirmed absence, not merely inconclusive).
+         */
         NOT_DELIVERED
     }
 
@@ -171,7 +268,29 @@ public final class Injector {
 
     /** A pending message and the future that completes when it has been delivered. */
     private static final class Pending {
-        enum State { QUEUED, DELIVERED, NOT_DELIVERED, CANCELLED }
+        enum State {
+            /** Still in the target's queue, not yet attempted. */
+            QUEUED,
+            /**
+             * fleetd #551: {@link AgentControl#send} has been called for this entry and its outcome
+             * is not yet known — recorded BEFORE the call (see {@link #onStatus}), so a Throwable
+             * from send() can never leave the entry either still QUEUED or falsely marked
+             * NOT_DELIVERED. Upgraded to DELIVERED on success; left as ATTEMPTED on an ordinary
+             * failure, since reaching the catch does not prove the text never reached the pane.
+             */
+            ATTEMPTED,
+            /** {@code send()} returned normally: the text is confirmed to have reached the pane. */
+            DELIVERED,
+            /**
+             * Confirmed — not merely inconclusive — that nothing was ever sent for this entry: the
+             * worker never became ready ({@link #onStatus}'s readiness-grace expiry), the target was
+             * dropped ({@link #drop}), or send failed with a herdr {@code *_not_found} error. Never
+             * written for an entry whose send() outcome is unknown; see ATTEMPTED.
+             */
+            NOT_DELIVERED,
+            /** Removed from the queue by {@link #cancel} before it was ever attempted. */
+            CANCELLED
+        }
 
         final String target;
         final String text;
@@ -209,6 +328,7 @@ public final class Injector {
         int unknownSinceTurn;      // consecutive `unknown` samples while a delegation is outstanding (CB-109)
         int unknownSincePostTurn;  // the same, for the post-turn housekeeping phase (fleetd #306)
         int notReadySincePoll;     // consecutive injectable samples a queued message waited on the readiness gate (CB-114)
+        long notReadySinceMillis;  // wall-clock time of the FIRST non-ready sample in the current notReadySincePoll streak (fleetd #501); reset alongside it
         boolean postTurnPending;   // completion observed; adapter housekeeping has not started yet
         boolean awaitingPostTurnPickup;
         boolean postTurnObserved;
@@ -262,7 +382,14 @@ public final class Injector {
     }
 
     private static Cancellation cancellationOf(Pending p) {
-        return p.state == Pending.State.DELIVERED ? Cancellation.DELIVERED : Cancellation.NOT_DELIVERED;
+        // fleetd #551 (comment 17037): a two-way split on a now-three-way question folded ATTEMPTED
+        // into NOT_DELIVERED with no compiler error and no failing test — the exact defect this
+        // ticket exists to fix, one layer up. ATTEMPTED gets its own answer instead.
+        return switch (p.state) {
+            case DELIVERED -> Cancellation.DELIVERED;
+            case ATTEMPTED -> Cancellation.ATTEMPTED;
+            case QUEUED, NOT_DELIVERED, CANCELLED -> Cancellation.NOT_DELIVERED;
+        };
     }
 
     private static boolean isQuiescent(Target t) {
@@ -282,7 +409,7 @@ public final class Injector {
         if (t == null) return;
 
         Pending sent = null;
-        RuntimeException sendError = null;
+        Throwable sendError = null;
         boolean turnCompleted = false;
         boolean turnFailed = false;
         boolean resubmit = false;
@@ -302,6 +429,7 @@ public final class Injector {
                 t.unknownSinceTurn = 0;
                 t.unknownSincePostTurn = 0;
                 t.notReadySincePoll = 0;
+                t.notReadySinceMillis = 0;
                 if (t.awaitingCompletion) t.turnObserved = true;
             } else if (status.injectable()) { // IDLE or BLOCKED
                 t.unknownSinceTurn = 0;
@@ -353,40 +481,93 @@ public final class Injector {
                         Pending p = t.queue.peek();
                         if (p != null && ready.test(target)) {
                             t.notReadySincePoll = 0;
+                            t.notReadySinceMillis = 0;
+                            // fleetd #551: poll and record BEFORE the irreversible send, not after.
+                            // The entry comes off the queue and its state is set to ATTEMPTED here,
+                            // unconditionally — so a Throwable escaping the send call below (caught or
+                            // not) can never leave the entry QUEUED at the head of t.queue (the fleetd
+                            // #546 hazard, since peek() alone would let the next onStatus round re-enter
+                            // this block and send the same text again), and no path can write a
+                            // confident DELIVERED or NOT_DELIVERED before we actually know which one
+                            // happened.
+                            t.queue.poll();
+                            p.state = Pending.State.ATTEMPTED;
                             try {
                                 agentsFor(target).send(target, p.text());
-                                t.queue.poll();
                                 p.state = Pending.State.DELIVERED;
                                 t.awaitingPickup = true;
                                 t.awaitingCompletion = true;
                                 t.turnObserved = false;
                                 t.injectableSincePickup = 0;
                                 sent = p;
-                            } catch (RuntimeException e) {
-                                // Delivery failed at herdr; drop the poisoned message and surface it
-                                // rather than blocking the queue behind it.
-                                t.queue.poll();
-                                p.state = Pending.State.NOT_DELIVERED;
+                            } catch (Throwable e) {
+                                // fleetd #551: leave p.state == ATTEMPTED (recorded above, before the
+                                // call) rather than downgrading it to NOT_DELIVERED here — reaching this
+                                // catch does not prove the text never reached the pane. Three of the
+                                // four HerdrException throw sites in HerdrCodec fire only after herdr
+                                // has already replied (so it processed the request), and the fourth (a
+                                // transport IOException) leaves it genuinely unknown whether herdr even
+                                // received the bytes — see #551 comment 16867. The one exception is a
+                                // herdr `*_not_found` error: that family is already read as "definitely
+                                // absent, not merely inconclusive" everywhere else in this codebase
+                                // (StatusPoller, AgentControl's own retry, WorkspaceControl,
+                                // HerdrPeerLauncher, FleetApp, ReplyPushLoop) because it means the
+                                // target pane/agent does not exist at all, so nothing could have been
+                                // pasted anywhere — #551 keeps the new state consistent with that
+                                // existing vocabulary rather than inventing a second one.
+                                if (e instanceof HerdrException he && he.code() != null
+                                        && he.code().endsWith("_not_found")) {
+                                    p.state = Pending.State.NOT_DELIVERED;
+                                }
                                 sent = p;
                                 sendError = e;
                             }
-                        } else if (p != null && ++t.notReadySincePoll >= READINESS_GRACE_POLLS) {
-                            // The worker has been idle-but-not-ready for the whole grace: its Claude
-                            // never connected the bridge MCP (crashed during boot, or wedged on a
-                            // startup prompt). The readiness gate would hold this message forever, so
-                            // fail every queued message and release the target (CB-114) instead of
-                            // polling it indefinitely with the caller's future never completing.
-                            notReady = new ArrayList<>(t.queue);
-                            for (Pending pending : notReady) {
-                                pending.state = Pending.State.NOT_DELIVERED;
+                        } else if (p != null) {
+                            // fleetd #501: stamp the wall-clock time of the FIRST non-ready sample in
+                            // this streak, so the expiry log below can print how long the target
+                            // actually sat non-ready — not just how many polls that took.
+                            if (t.notReadySincePoll == 0) {
+                                t.notReadySinceMillis = nowMillis.getAsLong();
+                            }
+                            if (++t.notReadySincePoll >= READINESS_GRACE_POLLS) {
+                                // The worker has been idle-but-not-ready for the whole grace: its Claude
+                                // never connected the bridge MCP (crashed during boot, or wedged on a
+                                // startup prompt). The readiness gate would hold this message forever, so
+                                // fail every queued message and release the target (CB-114) instead of
+                                // polling it indefinitely with the caller's future never completing.
+                                notReady = new ArrayList<>(t.queue);
+                                for (Pending pending : notReady) {
+                                    pending.state = Pending.State.NOT_DELIVERED;
+                                }
+                                // fleetd #501: t.notReadySincePoll — the loop's own counter, already in
+                                // scope — is printed here instead of the READINESS_GRACE_POLLS constant.
+                                // On this branch the counter has JUST reached the threshold, so the two
+                                // agree by construction and no test can tell them apart. Printed anyway:
+                                // it gives this line one source of truth instead of two, so a later
+                                // change to the loop above cannot leave this message reporting a number
+                                // the loop no longer produces.
+                                //
+                                // elapsedMillis is a different case: it is NOT equal-by-construction to
+                                // the truth. notReadySincePoll only increments on a sample that reaches
+                                // this branch (p != null, not ready) — a poll that misses that condition
+                                // advances real time without advancing the counter — and this loop's real
+                                // period is not guaranteed to equal POLL_INTERVAL_MILLIS (load, or a host
+                                // sleep, can widen the real gap far past it). READINESS_GRACE_POLLS *
+                                // POLL_INTERVAL_MILLIS / 1000 is arithmetic on two constants, not a
+                                // measurement, so it stays here only as the labelled CONFIGURED budget,
+                                // never presented as elapsed time.
+                                long elapsedMillis = nowMillis.getAsLong() - t.notReadySinceMillis;
+                                log.warn("readiness grace for {} expired after {} polls (configured={} "
+                                                + "polls/{}s elapsed={}ms): target never became "
+                                                + "deliverable, so failing {} queued message(s) that "
+                                                + "never reached its pane",
+                                        target, t.notReadySincePoll, READINESS_GRACE_POLLS,
+                                        READINESS_GRACE_POLLS * POLL_INTERVAL_MILLIS / 1000, elapsedMillis,
+                                        notReady.size());
+                                t.queue.clear();
+                                t.notReadySincePoll = 0;
+                                t.notReadySinceMillis = 0;
                             }
-                            log.warn("readiness grace for {} expired after {} polls ({}s): target never "
-                                    + "became deliverable, so failing {} queued message(s) that never "
-                                    + "reached its pane",
-                                    target, READINESS_GRACE_POLLS,
-                                    READINESS_GRACE_POLLS * POLL_INTERVAL_MILLIS / 1000, notReady.size());
-                            t.queue.clear();
-                            t.notReadySincePoll = 0;
                         }
                     }
                 }
@@ -434,54 +615,182 @@ public final class Injector {
 
         // Fire listeners / herdr calls after releasing the monitor so nothing runs on the poller
         // thread while it holds the target lock.
-        if (resubmit) {
-            try {
-                agentsFor(target).submit(target); // nudge a raced Enter so the pending paste submits
-            } catch (RuntimeException e) {
-                log.debug("resubmit to {} failed (will retry next poll): {}", target, e.getMessage());
+        //
+        // fleetd #553: wrapped in try/finally. By this point, if `sent != null`, the delivery has
+        // already happened inside the monitor above — off the queue, p.state == DELIVERED, text
+        // typed into the target's pane — so `sent`'s future MUST be completed one way or another,
+        // in every path out of this region, or the caller (a blocking fleet_send, or an async
+        // ticket) waits forever on a message it actually received. But the finally must not
+        // swallow whatever escaped: a listener that throws is a defect in THAT listener, and it
+        // must still reach StatusPoller's catch (Throwable) so log.error fires — converting a
+        // loud listener bug into a silently orphaned future would be worse than the bug itself.
+        //
+        // There are TWO futures at stake here, not one: `sent.delivered()` (the delivery future)
+        // and `sent.token().waiter()` (the rendezvous waiter a blocking fleet_send actually waits
+        // on for the worker's ANSWER). fleetd #556: the waiter is registered by `registrar.register`
+        // now — called directly and unconditionally, structural rather than delegated to a listener
+        // callback — never by turnListener.onDelivered() alone (before this ticket, that WAS the
+        // only path, and any TurnListener wired ahead of the one that mattered could throw and skip
+        // it; #553 could only make the reachable listener behave, not remove that dependency).
+        // Completing `sent.delivered()` without also calling `registrar.register` leaves the waiter
+        // unregistered forever — a hang with a success receipt, which is worse than the plain hang
+        // #553 was about. So the `finally` below does not just complete the future: on the path
+        // where the `if (sent != null)` block never ran, it does that block's whole job —
+        // register, then onDelivered (notification only, may throw), then complete.
+        //
+        // `sentHandled` is NOT allowed to move earlier than this: an earlier comment on #553
+        // proposed running `if (sent != null)` first, before turnCompleted/turnFailed, and that
+        // was withdrawn — `registrar.register` WRITES CompletionResolver's inFlight record for this
+        // turn, onTurnComplete READS it for the PREVIOUS turn, and running register first makes
+        // onTurnComplete resolve the NEW turn's waiter with the PREVIOUS turn's stale output
+        // (CB-116). The `if (sent != null)` block stays last; the `finally` is a backstop for it,
+        // not a replacement. fleetd #556 keeps this ordering unchanged — it only splits what used
+        // to be one listener call (register + notify) into two calls in the same position.
+        boolean sentHandled = false;
+        try {
+            if (resubmit) {
+                try {
+                    agentsFor(target).submit(target); // nudge a raced Enter so the pending paste submits
+                } catch (Throwable e) {
+                    // fleetd #553: widened from RuntimeException (same reasoning as #549 at :382) —
+                    // this is the FIRST block after the monitor, so an Error escaping it used to skip
+                    // every block below it, including the `sent` completion.
+                    log.debug("resubmit to {} failed (will retry next poll): {}", target, e.getMessage());
+                }
             }
-        }
-        if (notReady != null) {
-            // Worker never became available: forget its (never-set) readiness, unblock every queued
-            // caller, and route the awaiting send through the same failure path as a stalled turn so
-            // a blocking or async waiter resolves WORKER_FAILED rather than riding out the timeout.
-            forget.accept(target);
-            RuntimeException cause = new IllegalStateException(
-                    target + " never became available (no bridge MCP connection within the boot window)");
-            for (Pending p : notReady) {
-                p.delivered().completeExceptionally(cause);
+            if (notReady != null) {
+                // Worker never became available: unblock every queued caller FIRST — these messages'
+                // fate (NOT_DELIVERED, off the queue) was already decided inside the monitor above, so
+                // fleetd #553 completes every one of them before calling forget.accept or
+                // turnListener.onTurnFailed below. Either of those is a listener/consumer callback and
+                // can throw (an ordinary RuntimeException is enough — the same reasoning as the rest of
+                // this ticket): completing the futures first means such a throw can no longer leave any
+                // of them permanently pending, regardless of which one throws or in which order.
+                RuntimeException cause = new IllegalStateException(
+                        target + " never became available (no bridge MCP connection within the boot window)");
+                for (Pending p : notReady) {
+                    p.delivered().completeExceptionally(cause);
+                }
+                // route the awaiting send through the same failure path as a stalled turn so a blocking
+                // or async waiter resolves WORKER_FAILED rather than riding out the timeout.
+                forget.accept(target);
+                turnListener.onTurnFailed(target);
             }
-            turnListener.onTurnFailed(target);
-        }
-        if (turnCompleted) {
-            if (startPostTurn) {
-                boolean started = turnListener.onTurnCompleteWithPostAction(target);
-                synchronized (t) {
-                    t.postTurnPending = false;
-                    if (started) {
-                        t.awaitingPostTurnPickup = true;
-                        t.injectableSincePostTurnPickup = 0;
+            if (turnCompleted) {
+                if (startPostTurn) {
+                    // fleetd #553: the listener call is wrapped so `t.postTurnPending` (set true inside
+                    // the monitor above, before this call) is always reset. Before this wrapping, a
+                    // RuntimeException from onTurnCompleteWithPostAction skipped the reset below,
+                    // permanently wedging the target: postTurnPending stayed true forever, so this
+                    // target's delivery guard (:376) would never again pass and no further message to it
+                    // would ever be delivered — a target-level lockup, not just one skipped future.
+                    // `started` defaults to false so an exception is treated as "the post-turn action did
+                    // not start" rather than falsely arming the post-turn pickup latch for an action that
+                    // never ran.
+                    boolean started = false;
+                    try {
+                        started = turnListener.onTurnCompleteWithPostAction(target);
+                    } finally {
+                        synchronized (t) {
+                            t.postTurnPending = false;
+                            if (started) {
+                                t.awaitingPostTurnPickup = true;
+                                t.injectableSincePostTurnPickup = 0;
+                            }
+                            if (t.queue.isEmpty() && !t.awaitingPostTurnPickup) {
+                                targets.remove(target, t);
+                            }
+                        }
                     }
-                    if (t.queue.isEmpty() && !t.awaitingPostTurnPickup) {
-                        targets.remove(target, t);
+                } else {
+                    turnListener.onTurnComplete(target);
+                }
+            }
+            if (turnFailed) {
+                turnListener.onTurnFailed(target);
+            }
+            if (sent != null) {
+                // fleetd #553: record the INTENT to handle before any side effect, not the fact of
+                // having completed it. If register()/onDelivered() throws part way through — e.g.
+                // after CompletionResolver's captureBaseline has already done its inFlight.put — a
+                // flag set only after this block would still read false, and the `finally` below
+                // would re-run this block's job a SECOND time. A second captureBaseline runs later,
+                // once onTurnComplete has already thrown and possibly scraped the pane, and can
+                // snapshot a pane that already absorbed this turn's output — which means the pane's
+                // tail never differs from that baseline again and CompletionResolver.resolve's own
+                // suppression at :364-369 (`return` keeping the in-flight record) drops every future
+                // completion for this turn, permanently. So this flag must go true FIRST.
+                sentHandled = true;
+                if (sendError != null) {
+                    log.warn("inject to {} failed, dropped message: {}", target, sendError.getMessage());
+                    sent.delivered().completeExceptionally(sendError);
+                } else {
+                    // fleetd #556: register the waiter FIRST and unconditionally — this is the
+                    // Injector's own invariant, kept structural rather than delegated. Even if
+                    // turnListener.onDelivered below throws (a bug in an unrelated observer, e.g.
+                    // SessionManager's bookkeeping, or a fan-out wired in a different order), the
+                    // waiter is already registered and resolvable — a throwing TurnListener can no
+                    // longer take this invariant down with it.
+                    registrar.register(target, sent.token());
+                    // Notification only, from here down: baseline the pane's pre-turn content so a
+                    // misattributed completion (no new output) can't resolve this send with the
+                    // previous turn's stale answer (CB-115). Allowed to throw and to fail (the herdr
+                    // scrape inside already fails open with baseline == null on its own).
+                    turnListener.onDelivered(target, sent.token());
+                    sent.delivered().complete(null);
+                }
+            }
+        } finally {
+            // Backstop (fleetd #553, extended #556): if an earlier block in this try threw before the
+            // `if (sent != null)` block above ran, `sentHandled` is still false here, and this does
+            // that block's WHOLE job — not just the future completion. Skipping registrar.register()
+            // here would leave sent.token().waiter() never registered with CompletionResolver, so a
+            // blocking fleet_send would be told its message was delivered and then wait out its full
+            // timeout for an answer that can never resolve — worse than the plain hang, because it now
+            // looks like success. This block runs only when sendError == null: nothing was delivered
+            // on the error path, so there is nothing to register.
+            //
+            // fleetd #553 (lead review, comment 16916): `sentHandled` guards ONLY the register/notify
+            // re-call below, never the future completion outside this inner try. One boolean cannot
+            // carry both meanings — "the turn was handled" and "the future has been dealt with" —
+            // because they come apart exactly when onDelivered throws PART WAY THROUGH: sentHandled
+            // is already true (set before the call, correctly — see the `if (sent != null)` block
+            // above), so a guard on the outer `if` here would skip this whole recovery, including the
+            // completion, and leave sent.delivered() pending forever even though the message really
+            // was typed into the pane and taken off the queue. So `sent != null` alone gates whether
+            // this target has anything to finish; `!sentHandled` gates only the register/notify
+            // re-call inside. CompletableFuture.complete/completeExceptionally are idempotent — on the
+            // ordinary path (sentHandled == true, no throw) the `if (sent != null)` block above has
+            // already completed this future, so the calls below are a no-op returning false.
+            //
+            // This recovery is wrapped in its own try/catch(Throwable) that swallows only ITS OWN
+            // throwable and logs at WARN — the future is still completed either way — while the
+            // ORIGINAL throwable from the try block above is left alone to keep unwinding out of
+            // this method to StatusPoller's catch (Throwable), so a listener bug stays loud.
+            if (sent != null) {
+                try {
+                    if (!sentHandled && sendError == null) {
+                        // fleetd #556: register first here too, same as the ordinary path above — this
+                        // recovery path is reached only when an EARLIER block (resubmit/turnCompleted/
+                        // turnFailed) threw before the ordinary path ever ran, so nothing has
+                        // registered this turn yet.
+                        registrar.register(target, sent.token());
+                        turnListener.onDelivered(target, sent.token());
+                    }
+                } catch (Throwable recoveryError) {
+                    log.warn("fleetd #553 backstop: onDelivered failed for {} while recovering from "
+                                    + "an earlier listener failure; completing its delivery future "
+                                    + "anyway: {}",
+                            target, recoveryError.getMessage());
+                } finally {
+                    // No-op (returns false) on the ordinary path, where the `if (sent != null)` block
+                    // above already completed this future — see the comment above this block.
+                    if (sendError != null) {
+                        sent.delivered().completeExceptionally(sendError);
+                    } else {
+                        sent.delivered().complete(null);
                     }
                 }
-            } else {
-                turnListener.onTurnComplete(target);
-            }
-        }
-        if (turnFailed) {
-            turnListener.onTurnFailed(target);
-        }
-        if (sent != null) {
-            if (sendError != null) {
-                log.warn("inject to {} failed, dropped message: {}", target, sendError.getMessage());
-                sent.delivered().completeExceptionally(sendError);
-            } else {
-                // Baseline the pane's pre-turn content so a misattributed completion (no new output)
-                // can't resolve this send with the previous turn's stale answer (CB-115).
-                turnListener.onDelivered(target, sent.token());
-                sent.delivered().complete(null);
             }
         }
     }

fleetd/src/main/java/dev/ltms/fleet/inject/LiveExhaustedPatterns.java

@@ -0,0 +1,91 @@
+package dev.ltms.fleet.inject;
+
+import dev.ltms.fleet.config.FleetConfig;
+
+import java.util.Map;
+import java.util.Objects;
+import java.util.concurrent.ConcurrentHashMap;
+import java.util.function.Supplier;
+import java.util.regex.Pattern;
+
+/**
+ * fleetd #446: the single live source for "is {@code exhaustedPattern} configured for this
+ * profile, and what does it compile to". Read fresh off the config supplier on every call — the
+ * same reason {@code CompositePeerLauncher#models0} is a live supplier read rather than a value
+ * captured at construction (see that class's doc) — so an operator can arm or disarm usage-limit
+ * detection for a profile by editing {@code exhaustedPattern} and reloading, with no restart.
+ *
+ * <p>Before this class, {@code exhaustedPattern} was compiled once into a {@code Map<String,
+ * Pattern>} built inside {@code Fleetd.main} at startup ({@code ConfigRef}'s class doc used to
+ * list it under <em>Deferred</em>, CB-578 stage A) — the asymmetry fleetd #446 exists to close:
+ * an operator could turn a model off at runtime ({@code models.allow}'s {@code enabled: false},
+ * hot since fleetd #422) but could not arm the detector that would tell them to, without a
+ * restart. That was backwards for a feature whose whole point is to react while the fleet runs.
+ *
+ * <p>{@link #patternFor} is what {@link CompletionResolver} enforces on (via the {@link
+ * ExhaustedPatternLookup} production wiring in {@code Fleetd.main}); {@link #armed} is what
+ * {@code fleet_profiles}/{@code GET /profiles} report as {@code exhaustionDetectionArmed}. Both
+ * read this ONE object, so the report can never disagree with the behaviour — the same rule
+ * {@code CompositePeerLauncher#modelGateState()}'s javadoc states for the model gate's own
+ * armed/off pair (fleetd #404): "armed" and "which models are off" must come from one read of the
+ * same accessor the gate enforces on.
+ *
+ * <h2>Cache eviction</h2>
+ * Cached by profile NAME, not by pattern text. A {@code Map<String, Pattern>} keyed by the
+ * pattern STRING would grow by one entry per distinct regex ever typed for any profile across the
+ * daemon's uptime — unbounded in practice, because tuning a regex to match a backend's exact
+ * wording is exactly the kind of edit an operator makes several times while getting it right, and
+ * every edit-and-reload cycle would leave the previous attempt's compiled {@link Pattern} behind
+ * forever. Keyed by profile name instead, this cache holds at most one entry per profile name that
+ * has ever been looked up — and that key space is bounded by the (small, human-authored) set of
+ * configured profiles, which changes only on a restart: adding or removing a profile is itself a
+ * deferred key (a new backend needs its own launcher, built once — see {@code ConfigRef}'s class
+ * doc), so profile names do not churn the way pattern text does. Re-editing an EXISTING profile's
+ * {@code exhaustedPattern} — the case this class exists to make hot — simply overwrites that
+ * profile's one cache entry; it never adds a new one.
+ */
+public final class LiveExhaustedPatterns {
+
+    /** A compiled pattern paired with the source string it was compiled from, for change detection. */
+    private record Cached(String source, Pattern compiled) {
+    }
+
+    private final Supplier<Map<String, FleetConfig.Profile>> profiles;
+    private final ConcurrentHashMap<String, Cached> cache = new ConcurrentHashMap<>();
+
+    public LiveExhaustedPatterns(Supplier<Map<String, FleetConfig.Profile>> profiles) {
+        this.profiles = Objects.requireNonNull(profiles, "profiles");
+    }
+
+    /**
+     * The compiled {@code exhaustedPattern} currently configured for {@code profileName}, or
+     * {@code null} when that profile is unknown or has none configured. Recompiles only when the
+     * live pattern text differs from what is cached for this profile name; {@code
+     * FleetConfig#rejectMalformedProfilePatterns} already refuses a config (at load and at reload)
+     * whose {@code exhaustedPattern} does not compile, so this is not expected to throw in
+     * production — it is not defended against here for that reason, the same trust
+     * {@code CompositePeerLauncher#models0} places in config validation having already run.
+     */
+    public Pattern patternFor(String profileName) {
+        if (profileName == null) {
+            return null;
+        }
+        FleetConfig.Profile profile = profiles.get().get(profileName);
+        if (profile == null || !profile.hasExhaustedPattern()) {
+            return null;
+        }
+        String source = profile.exhaustedPattern();
+        Cached cached = cache.get(profileName);
+        if (cached != null && cached.source().equals(source)) {
+            return cached.compiled();
+        }
+        Cached fresh = new Cached(source, Pattern.compile(source));
+        cache.put(profileName, fresh);
+        return fresh.compiled();
+    }
+
+    /** Whether {@code profileName} currently has a usage-limit pattern configured (live). */
+    public boolean armed(String profileName) {
+        return patternFor(profileName) != null;
+    }
+}

fleetd/src/main/java/dev/ltms/fleet/inject/LoopWatchdog.java

@@ -0,0 +1,91 @@
+package dev.ltms.fleet.inject;
+
+import java.util.function.LongSupplier;
+
+/**
+ * A progress watchdog for a singleton background loop (fleetd #544): {@link StatusPoller} and
+ * {@code dev.ltms.fleet.session.SessionReaper} each hold one. It tracks the monotonic timestamp
+ * of the loop's last <em>completed</em> round and classifies health from that timestamp alone —
+ * never from thread liveness. That choice is deliberate: measured on {@code main} at
+ * {@code 7611b69}, {@code UnixSocketHerdrClient.call()} reads with no deadline anywhere in
+ * {@code herdr/}, so a herdrd that accepts a connection and never answers parks the calling
+ * loop's thread forever — the thread stays alive and {@code Thread.isAlive()} keeps reporting
+ * {@code true} the whole time. A last-round timestamp that stops advancing catches that parked
+ * case exactly the same way it catches a thread that died outright: either way, nothing marks a
+ * new round complete.
+ *
+ * <p>Lives in {@code inject} (rather than {@code health}, which would be the more obvious home
+ * for a health-reporting fact) because {@code health} already depends on {@code session}
+ * ({@code HealthSnapshot}/{@code FleetHealthMonitor} read {@code MemberSession}), and
+ * {@code session} already depends on {@code inject} ({@code SessionManager} implements
+ * {@code TurnListener} and extends {@code MemberPresence}). Putting this class in {@code health}
+ * would have made {@code SessionReaper} (in {@code session}) depend back on {@code health},
+ * closing a cycle through {@code health -> session -> health} — {@code PackageCyclesTest} catches
+ * exactly this. {@code inject} has no dependency on {@code health}, so {@code session} depending
+ * on {@code inject} for this stays a one-way edge, same direction it already depends in.
+ *
+ * <p>Three states, not two (the fleetd #512 shape — one flag carrying two conditions that need
+ * opposite handling). {@code stop()} also makes the loop go quiet, exactly like a crash or a
+ * hang does, so a caller must say which one happened: {@link #markStoppedByCaller()} records
+ * "this halt was on purpose," and {@link #state()} reports {@link State#STOPPED} for it
+ * regardless of how stale the last round looks — an intentional stop is never an alarm.
+ */
+public final class LoopWatchdog {
+
+    /**
+     * {@code RUNNING} — the loop is going and its last round finished recently.
+     * {@code STALLED} — the loop was never stopped on purpose, and its last-completed-round
+     * timestamp is older than the threshold. Covers both a dead loop and a parked one.
+     * {@code STOPPED} — {@link #markStoppedByCaller()} was called. Not an alarm.
+     */
+    public enum State { RUNNING, STALLED, STOPPED }
+
+    private final LongSupplier nowNanos;
+    private final long staleAfterNanos;
+    private volatile long lastRoundNanos;
+    private volatile boolean stoppedByCaller;
+
+    /**
+     * @param nowNanos       a monotonic elapsed-time clock, e.g. {@code System::nanoTime} live, a
+     *                       controllable stub in tests.
+     * @param staleAfterNanos how long a last-completed-round timestamp may age before {@link #state()}
+     *                       reports {@link State#STALLED}. Derive this from the loop's own poll
+     *                       interval with generous headroom — see the caller's own derivation comment.
+     */
+    public LoopWatchdog(LongSupplier nowNanos, long staleAfterNanos) {
+        this.nowNanos = nowNanos;
+        this.staleAfterNanos = staleAfterNanos;
+        this.lastRoundNanos = nowNanos.getAsLong();
+    }
+
+    /** Call once per completed round, from inside the loop. */
+    public void recordRoundComplete() {
+        lastRoundNanos = nowNanos.getAsLong();
+    }
+
+    /**
+     * Call from {@code start()} (and any future restart): clears a previous stop's mark and
+     * resets the clock, so the loop gets a fresh grace period before its first round completes
+     * rather than being judged against a timestamp left over from before it was (re)started.
+     */
+    public void reset() {
+        stoppedByCaller = false;
+        lastRoundNanos = nowNanos.getAsLong();
+    }
+
+    /**
+     * Call from {@code stop()}: marks the halt as intentional, so {@link #state()} reports
+     * {@link State#STOPPED} rather than {@link State#STALLED} no matter how stale the last round is.
+     */
+    public void markStoppedByCaller() {
+        stoppedByCaller = true;
+    }
+
+    /** The current fact about this loop, per the three-state contract above. */
+    public State state() {
+        if (stoppedByCaller) {
+            return State.STOPPED;
+        }
+        return (nowNanos.getAsLong() - lastRoundNanos >= staleAfterNanos) ? State.STALLED : State.RUNNING;
+    }
+}

fleetd/src/main/java/dev/ltms/fleet/inject/StatusPoller.java

@@ -8,6 +8,8 @@ import org.slf4j.Logger;
 import org.slf4j.LoggerFactory;
 
 import java.util.Set;
+import java.util.concurrent.TimeUnit;
+import java.util.function.LongSupplier;
 
 /**
  * Drives the {@link Injector} by sampling each active worker's {@code agent_status} and
@@ -22,11 +24,25 @@ public final class StatusPoller {
 
     private static final Logger log = LoggerFactory.getLogger(StatusPoller.class);
 
+    /**
+     * How many multiples of {@code intervalMillis} the last-completed round may age before
+     * {@link #health()} reports {@link LoopWatchdog.State#STALLED} (fleetd #544). A round this
+     * loop runs is normally a small fraction of one interval — it only takes longer when a herdr
+     * call is genuinely wedged (herdr's {@code UnixSocketHerdrClient} has no read deadline, so a
+     * herdrd that accepts and never answers parks the thread forever) — so a wide multiplier
+     * avoids false alarms from an ordinarily slow round. At the production interval
+     * ({@link Injector#POLL_INTERVAL_MILLIS} = 250ms) this puts the threshold at 10s: long enough
+     * that a transient slow poll never trips it, short enough that a stuck poller is visible well
+     * before anything else downstream (delivery, `/healthz` consumers) would show a symptom.
+     */
+    private static final long STALE_AFTER_INTERVAL_MULTIPLIER = 40;
+
     private final AgentControl agents;
     private final HerdrRouter router;
     private final Injector injector;
     private final StatusRefiner refiner;
     private final long intervalMillis;
+    private final LoopWatchdog watchdog;
     private volatile boolean running;
     private Thread thread;
 
@@ -36,14 +52,26 @@ public final class StatusPoller {
 
     public StatusPoller(AgentControl agents, Injector injector, StatusRefiner refiner,
                         long intervalMillis) {
+        this(agents, injector, refiner, intervalMillis, System::nanoTime);
+    }
+
+    /** Full constructor — for tests: an injectable monotonic clock (fleetd #544). */
+    StatusPoller(AgentControl agents, Injector injector, StatusRefiner refiner,
+                        long intervalMillis, LongSupplier nowNanos) {
         this.agents = agents;
         this.router = null;
         this.injector = injector;
         this.refiner = refiner;
         this.intervalMillis = intervalMillis;
+        this.watchdog = new LoopWatchdog(nowNanos, staleAfterNanos(intervalMillis));
     }
 
     public StatusPoller(HerdrRouter router, Injector injector, long intervalMillis) {
+        this(router, injector, intervalMillis, System::nanoTime);
+    }
+
+    /** Full constructor — for tests: an injectable monotonic clock (fleetd #544). */
+    StatusPoller(HerdrRouter router, Injector injector, long intervalMillis, LongSupplier nowNanos) {
         this.agents = null;
         this.router = router;
         this.injector = injector;
@@ -53,45 +81,70 @@ public final class StatusPoller {
         // against the LEAD daemon even though this field points at the member one.
         this.refiner = new StatusRefiner(router.memberAgents());
         this.intervalMillis = intervalMillis;
+        this.watchdog = new LoopWatchdog(nowNanos, staleAfterNanos(intervalMillis));
+    }
+
+    private static long staleAfterNanos(long intervalMillis) {
+        return TimeUnit.MILLISECONDS.toNanos(Math.max(intervalMillis, 1)) * STALE_AFTER_INTERVAL_MULTIPLIER;
+    }
+
+    /**
+     * This loop's progress fact (fleetd #544): {@code RUNNING}, {@code STALLED} (dead or parked —
+     * indistinguishable from outside, and never observed on purpose), or {@code STOPPED}
+     * ({@link #stop()} was called). See {@link LoopWatchdog} for why staleness — not thread
+     * liveness — is the signal.
+     */
+    public LoopWatchdog.State health() {
+        return watchdog.state();
     }
 
     /** Start the polling loop on a virtual thread. Idempotent. */
     public synchronized void start() {
         if (running) return;
         running = true;
+        watchdog.reset(); // fleetd #544: a fresh grace period, not last run's stale mark/timestamp.
         thread = Thread.ofVirtual().name("status-poller").start(this::loop);
         log.info("status poller started (interval {}ms)", intervalMillis);
     }
 
     private void loop() {
-        while (running) {
-            Set<String> active = injector.activeTargets();
-            for (String target : active) {
-                if (!running) return;
-                try {
-                    // herdr's agent_status can misreport a settled worker as `unknown`; refine it
-                    // against the pane content before it drives delivery/completion (CB-115).
-                    // CB-185: refine THROUGH the same control the raw status came from — a router
-                    // splits lead/member targets across two herdr daemons, and reading a lead's pane
-                    // through the (fixed) member refiner never finds it, wedging that lead at UNKNOWN.
-                    AgentControl control = router != null ? router.agentsFor(target) : agents;
-                    AgentStatus status = refiner.refine(target, control.status(target), control);
-                    injector.onStatus(target, status);
-                } catch (HerdrException e) {
-                    // The worker's agent is gone — stop trying and unblock its waiters.
-                    if (e.code() != null && e.code().endsWith("_not_found")) {
-                        log.debug("target {} gone; dropping its queue", target);
-                        injector.drop(target, e);
-                    } else {
-                        log.debug("status poll for {} failed (will retry): {}", target, e.getMessage());
+        try {
+            while (running) {
+                Set<String> active = injector.activeTargets();
+                for (String target : active) {
+                    if (!running) return;
+                    try {
+                        // herdr's agent_status can misreport a settled worker as `unknown`; refine it
+                        // against the pane content before it drives delivery/completion (CB-115).
+                        // CB-185: refine THROUGH the same control the raw status came from — a router
+                        // splits lead/member targets across two herdr daemons, and reading a lead's pane
+                        // through the (fixed) member refiner never finds it, wedging that lead at UNKNOWN.
+                        AgentControl control = router != null ? router.agentsFor(target) : agents;
+                        AgentStatus status = refiner.refine(target, control.status(target), control);
+                        injector.onStatus(target, status);
+                    } catch (HerdrException e) {
+                        // The worker's agent is gone — stop trying and unblock its waiters.
+                        if (e.code() != null && e.code().endsWith("_not_found")) {
+                            log.debug("target {} gone; dropping its queue", target);
+                            injector.drop(target, e);
+                        } else {
+                            log.debug("status poll for {} failed (will retry): {}", target, e.getMessage());
+                        }
+                    } catch (Throwable e) {
+                        log.error("unexpected failure polling {}; skipping this round", target, e);
                     }
-                } catch (RuntimeException e) {
-                    // Never let one target's unexpected error (e.g. an odd agent.get shape) kill
-                    // the single poller thread and stall injection for every worker.
-                    log.warn("unexpected error polling {}; skipping this round", target, e);
                 }
+                // fleetd #544: a round is "complete" only once every active target has been polled —
+                // a target parked mid-for-loop (control.status(target) never returning) means this
+                // line is never reached, so the watchdog goes stale exactly like a dead loop would.
+                watchdog.recordRoundComplete();
+                sleep();
             }
-            sleep();
+        } finally {
+            if (running) {
+                log.error("status poller loop exited unexpectedly; it can be restarted");
+            }
+            running = false;
         }
     }
 
@@ -107,6 +160,7 @@ public final class StatusPoller {
     /** Stop the polling loop. Idempotent. */
     public synchronized void stop() {
         running = false;
+        watchdog.markStoppedByCaller(); // fleetd #544: this halt is on purpose — health() must say STOPPED, not STALLED.
         if (thread != null) thread.interrupt();
     }
 }

fleetd/src/main/java/dev/ltms/fleet/inject/TurnRegistrar.java

@@ -0,0 +1,29 @@
+package dev.ltms.fleet.inject;
+
+import dev.ltms.fleet.msg.TurnToken;
+
+/**
+ * fleetd #556: the {@link Injector}'s own invariant — every delivered turn has a registered
+ * waiter — kept structural rather than delegated to a {@link TurnListener} callback that can
+ * throw. The {@link Injector} calls {@link #register} directly and unconditionally as part of
+ * delivering a turn, before it ever calls {@code turnListener.onDelivered}. A {@link TurnListener}
+ * that throws from every callback (a bug in an unrelated observer, e.g. session bookkeeping, or a
+ * fan-out object wired in the wrong order) can therefore never leave a delivered turn unregistered
+ * — the shape #553 could not close, since that fix could only make the reachable listener behave,
+ * never remove the Injector's dependency on a listener behaving at all.
+ *
+ * <p>Deliberately narrow: registration only, no I/O, nothing that scrapes a pane or can reasonably
+ * fail. The CB-115 staleness baseline (a herdr round-trip, allowed to fail) stays a
+ * {@link TurnListener#onDelivered} concern — fired by the {@link Injector} only after this call has
+ * already run, so its own failure cannot un-register anything.
+ */
+@FunctionalInterface
+public interface TurnRegistrar {
+
+    /** Record {@code token}'s waiter as the turn currently in flight for {@code target}. */
+    void register(String target, TurnToken token);
+
+    /** No-op registrar for callers that don't need CB-106 rendezvous tracking. */
+    TurnRegistrar NOOP = (_, _) -> {
+    };
+}

fleetd/src/main/java/dev/ltms/fleet/launch/ClaudeCodeArguments.java

@@ -0,0 +1,37 @@
+package dev.ltms.fleet.launch;
+
+import dev.ltms.fleet.config.FleetConfig;
+
+import java.util.ArrayList;
+import java.util.List;
+
+/** Arguments shared by every fleetd path that starts Claude Code. */
+public final class ClaudeCodeArguments {
+
+    private ClaudeCodeArguments() {
+    }
+
+    /**
+     * Append the configured Claude Code auto-compaction window when the profile opts in.
+     *
+     * <p>This flag and the environment variable {@code CLAUDE_CODE_AUTO_COMPACT_WINDOW} can
+     * disagree, and fleetd #618 measured which one Claude Code actually follows: the environment
+     * variable wins, ahead of this {@code --autocompact} flag, ahead of the settings file, ahead of
+     * clientdata, the experiment, and the model default. So when a profile sets both, the flag this
+     * method appends has NO effect — Claude Code reads {@code CLAUDE_CODE_AUTO_COMPACT_WINDOW}
+     * first and never consults the flag. {@link FleetConfig#load(java.nio.file.Path)} only WARNS
+     * when a Claude Code profile sets both to different values (see {@code
+     * FleetConfig.warnConflictingAutoCompactWindows}) — it does not stop the daemon from starting,
+     * and the launched session honours the env var, not this flag. Measured against Claude Code
+     * 2.1.278 (fleetd #618) — a later version could reorder this precedence.
+     */
+    public static List<String> withAutoCompactWindow(List<String> argv, FleetConfig.Profile profile) {
+        if (profile.autoCompactWindow() == null) {
+            return argv;
+        }
+        List<String> withAutoCompact = new ArrayList<>(argv);
+        withAutoCompact.add("--autocompact");
+        withAutoCompact.add(String.valueOf(profile.autoCompactWindow()));
+        return withAutoCompact;
+    }
+}

fleetd/src/main/java/dev/ltms/fleet/lead/LeadContextGauge.java

@@ -0,0 +1,313 @@
+package dev.ltms.fleet.lead;
+
+import com.fasterxml.jackson.databind.JsonNode;
+import com.fasterxml.jackson.databind.ObjectMapper;
+
+import java.io.IOException;
+import java.io.RandomAccessFile;
+import java.nio.charset.StandardCharsets;
+import java.nio.file.Files;
+import java.nio.file.Path;
+import java.util.ArrayList;
+import java.util.List;
+import java.util.Map;
+import java.util.concurrent.ConcurrentHashMap;
+import java.util.concurrent.atomic.AtomicInteger;
+import java.util.function.LongSupplier;
+
+/**
+ * Reads how full a lead's own Claude Code context window is, from the transcript Claude Code
+ * itself writes — never from the lead's pane (fleetd has {@code AgentControl.read} for that, and
+ * this must not use it: a pane holds terminal text, not the structured usage numbers a transcript
+ * carries, and scraping it would also race the lead's own rendering).
+ *
+ * <p><strong>Why this exists.</strong> A lead auto-compacts when its context fills — on the host
+ * this was built for, that happened 30 times in one session, discarding roughly 250,000 tokens
+ * and costing 46 seconds to 3 minutes each time, and fleetd had no way to see it coming. This
+ * class is the first thing that looks.
+ *
+ * <p><strong>The route.</strong> Claude Code appends one JSON object per line to
+ * {@code <configDir>/projects/<slug>/<sessionId>.jsonl}. {@code <slug>} is an undocumented,
+ * internal encoding of the working directory — this class never derives it. Instead it lists the
+ * one-level-deep subdirectories of {@code <configDir>/projects/} and looks for
+ * {@code <sessionId>.jsonl} by name, so the slug rule can change without breaking this reader.
+ *
+ * <ul>
+ *   <li><strong>Live context</strong> is read off the last record in the read window that carries
+ *       a {@code message.usage} object: {@code input_tokens + cache_read_input_tokens +
+ *       cache_creation_input_tokens}. This is what actually fills the window — a plain
+ *       {@code input_tokens} count alone understates it once the conversation has any cached
+ *       prefix, which on a long-lived lead is always.</li>
+ *   <li><strong>Compaction history</strong> is a count of {@code subtype: "compact_boundary"}
+ *       records seen in the same read window — see {@link Reading#compactions()}. It is a count
+ *       within the window this reader actually looked at, not a lifetime total: a session with
+ *       more compactions than fit in {@link #TAIL_BYTES} of transcript will undercount. That
+ *       trade-off is deliberate — see {@link #TAIL_BYTES}.</li>
+ * </ul>
+ *
+ * <p><strong>Three states, not two (OK / HIGH / UNKNOWN).</strong> Every path that cannot
+ * positively establish the live token count — a missing file, an unreadable one, a peer that
+ * is not a Claude backend, or every line in the read window failing to parse as JSON — returns
+ * {@link State#UNKNOWN} with no token number, never a default "0" or "ok" that would read as
+ * "this lead is fine" when the honest answer is "I could not look".
+ *
+ * <p><strong>A torn final line does not mean UNKNOWN.</strong> {@code fleet_list} reads this
+ * transcript while Claude Code may be mid-write on it, so the last line in the window can be cut
+ * off mid-flush — that is an ordinary, expected race, not a sign the format has changed. Earlier
+ * this class treated ANY unparseable last line as UNKNOWN, on the theory that "if the format
+ * changes, we should see UNKNOWN". That reasoning does not hold: a real format change makes
+ * <em>every</em> line in the window unparseable, not only the last one written. So a single
+ * malformed line (most often the final, torn one, but the check is not position-specific) is
+ * simply skipped rather than treated as fatal, and the reading is built from whatever lines in the
+ * window did parse. Only when <em>none</em> of them parse — the real format-change signal — does
+ * this return {@link State#UNKNOWN}, still with no stale number standing in for "I could not
+ * tell".
+ *
+ * <p><strong>Bounded cost.</strong> {@code fleet_list} is polled constantly, so every read is
+ * capped two ways: {@link #TAIL_BYTES} bounds how much of the transcript is ever read from disk
+ * (never the whole 52 MB a long-lived transcript reaches on the host this was measured on), and
+ * {@link #DEFAULT_CACHE_TTL_MILLIS} bounds how often that bounded read actually happens — a burst
+ * of {@code fleet_list} calls inside one TTL window reads the file once. One instance's cache is
+ * keyed by {@code (configDir, sessionId)}, so it is safe to share across every lead a single
+ * {@code fleet_list} call reports on.
+ */
+public final class LeadContextGauge {
+
+    private static final String PROJECTS_DIR = "projects";
+    private static final ObjectMapper MAPPER = new ObjectMapper();
+
+    /**
+     * How many trailing bytes of a transcript a single read ever pulls off disk. Chosen so one
+     * read comfortably spans many recent turns — each usage or compact_boundary record is at most
+     * a few KB — while staying nowhere near the 52 MB a long session's real transcript reaches on
+     * the host this was built for; reading that whole file on every {@code fleet_list} call is
+     * exactly the cost this bound exists to avoid. 2 MiB holds on the order of hundreds of recent
+     * lines even when a turn's tool output is unusually large, which is far more than needed to
+     * find the most recent usage record and any recent compaction.
+     */
+    static final int TAIL_BYTES = 2 * 1024 * 1024;
+
+    /**
+     * How long a {@link Reading} is served from cache before the file is read again.
+     * {@code fleet_list} is called constantly (by design — it is the fleet's own status probe), so
+     * without a TTL a burst of calls would re-read the transcript tail once per call. 5 seconds is
+     * short enough that a caller watching for a state change never waits long, and long enough that
+     * a poll loop calling every second or two only touches disk once per window.
+     */
+    static final long DEFAULT_CACHE_TTL_MILLIS = 5_000;
+
+    /**
+     * Live tokens at or above this count report {@link State#HIGH}. On the host this was measured
+     * on, auto-compaction actually fires around 267,000–270,000 tokens, but the point of a HIGH
+     * state is to warn before that happens, not at it — 200,000 is the standard Claude context
+     * window size and a sensible built-in default: no config key is required to pick it, and a
+     * lead crossing it is already deep enough into its window that a compaction is foreseeable.
+     */
+    static final long HIGH_THRESHOLD_TOKENS = 200_000;
+
+    /** The only peer kind this reader understands ({@code Agent.agentType()}'s wire value). */
+    private static final String CLAUDE_AGENT_TYPE = "claude";
+
+    public enum State { OK, HIGH, UNKNOWN }
+
+    /**
+     * @param state       {@link State#UNKNOWN} whenever {@code tokens} could not be established
+     * @param tokens      live context tokens, or {@code null} exactly when {@code state} is
+     *                    {@link State#UNKNOWN}
+     * @param compactions {@code compact_boundary} records seen in the read window (see class
+     *                    javadoc) — {@code 0} both for "genuinely none seen" and for "unknown",
+     *                    since a caller that already sees {@code state: UNKNOWN} has no reason to
+     *                    trust this number either way
+     */
+    public record Reading(State state, Long tokens, int compactions) {
+        /**
+         * fleetd #609: widened from package-private to public so {@code
+         * dev.ltms.fleet.msg.LeadHeartbeatLoop.LeadContextSource.none()} (a different package) can
+         * return the same inert "I could not look" reading the gauge itself uses, without inventing
+         * a parallel unknown-reading constant. Behaviour of this class is otherwise unchanged.
+         */
+        public static Reading unknown() {
+            return new Reading(State.UNKNOWN, null, 0);
+        }
+    }
+
+    private record CacheEntry(Reading reading, long readAtMillis) {
+    }
+
+    private final LongSupplier clock;
+    private final long ttlMillis;
+    private final Map<String, CacheEntry> cache = new ConcurrentHashMap<>();
+    /** Test seam only (package-private) — counts real disk reads, i.e. cache misses. */
+    private final AtomicInteger diskReads = new AtomicInteger();
+
+    public LeadContextGauge() {
+        this(System::currentTimeMillis, DEFAULT_CACHE_TTL_MILLIS);
+    }
+
+    /** Test seam: an injectable clock and TTL so cache expiry is provable without sleeping. */
+    LeadContextGauge(LongSupplier clock, long ttlMillis) {
+        this.clock = clock;
+        this.ttlMillis = ttlMillis;
+    }
+
+    /** How many times this instance has actually read a transcript off disk — test seam only. */
+    int diskReadCount() {
+        return diskReads.get();
+    }
+
+    /**
+     * @param configDir the lead's {@code CLAUDE_CONFIG_DIR}, or {@code null}/blank to use the
+     *                  default {@code <user.home>/.claude} — the right answer for the common case
+     *                  where the lead's profile sets no {@code configDir} override
+     * @param sessionId the lead's own Claude session id ({@code Agent.sessionId()}), or
+     *                  {@code null} when herdr has not resolved one yet
+     * @param agentType the detected peer kind ({@code Agent.agentType()}); anything other than
+     *                  {@code "claude"} (including {@code null}, meaning undetected) reports
+     *                  {@link State#UNKNOWN} — this reader only understands Claude Code's own
+     *                  transcript format
+     */
+    public Reading read(String configDir, String sessionId, String agentType) {
+        if (sessionId == null || sessionId.isBlank()) {
+            return Reading.unknown();
+        }
+        if (!CLAUDE_AGENT_TYPE.equalsIgnoreCase(agentType)) {
+            return Reading.unknown();
+        }
+        String base = (configDir == null || configDir.isBlank())
+                ? System.getProperty("user.home") + "/.claude"
+                : configDir;
+        String cacheKey = base + '\u0000' + sessionId;
+        long now = clock.getAsLong();
+        CacheEntry cached = cache.get(cacheKey);
+        if (cached != null && now - cached.readAtMillis() < ttlMillis) {
+            return cached.reading();
+        }
+        Reading fresh = readUncached(base, sessionId);
+        cache.put(cacheKey, new CacheEntry(fresh, now));
+        return fresh;
+    }
+
+    private Reading readUncached(String base, String sessionId) {
+        diskReads.incrementAndGet();
+        Path file = findTranscript(base, sessionId);
+        if (file == null) {
+            return Reading.unknown();
+        }
+        TailRead tail;
+        try {
+            tail = tailBytes(file, TAIL_BYTES);
+        } catch (IOException e) {
+            return Reading.unknown();
+        }
+        return parse(tail);
+    }
+
+    /**
+     * Finds {@code <sessionId>.jsonl} under {@code <base>/projects/}, one level deep — never by
+     * deriving the slug directory from a working directory (see class javadoc). Bounded to a
+     * single {@code list()} of {@code projects/} itself: it never recurses further, so the cost is
+     * the number of project directories, not the size of any transcript inside them.
+     */
+    private Path findTranscript(String base, String sessionId) {
+        Path projectsDir = Path.of(base, PROJECTS_DIR);
+        if (!Files.isDirectory(projectsDir)) {
+            return null;
+        }
+        String filename = sessionId + ".jsonl";
+        Path direct = projectsDir.resolve(filename);
+        if (Files.isRegularFile(direct)) {
+            return direct;
+        }
+        try (var children = Files.list(projectsDir)) {
+            return children.filter(Files::isDirectory)
+                    .map(dir -> dir.resolve(filename))
+                    .filter(Files::isRegularFile)
+                    .findFirst()
+                    .orElse(null);
+        } catch (IOException e) {
+            return null;
+        }
+    }
+
+    /** Package-private (not {@code private}): {@link #tailBytes} is a test seam, see its javadoc. */
+    record TailRead(byte[] bytes, boolean fromStart) {
+    }
+
+    /**
+     * Reads at most {@code maxBytes} trailing bytes of {@code file}. Package-private (not
+     * {@code private}) so a test can assert directly on the returned array's length — "bytes
+     * actually read", not on any parsed answer — without needing a file anywhere near
+     * {@link #TAIL_BYTES} in size to prove the cap holds.
+     */
+    static TailRead tailBytes(Path file, int maxBytes) throws IOException {
+        try (RandomAccessFile raf = new RandomAccessFile(file.toFile(), "r")) {
+            long length = raf.length();
+            long start = Math.max(0, length - maxBytes);
+            raf.seek(start);
+            byte[] buf = new byte[(int) (length - start)];
+            raf.readFully(buf);
+            return new TailRead(buf, start == 0);
+        }
+    }
+
+    /**
+     * Parses the tail into a {@link Reading}. The first line is dropped unconditionally whenever
+     * the tail is not the whole file (it starts mid-line, cut by {@link #TAIL_BYTES} — an expected
+     * artefact of the bound, not a data problem). Every remaining line is then parsed on a
+     * best-effort basis: a line that fails to parse (most often the last one, torn by a write this
+     * read raced — see the "torn final line" section of the class javadoc) is skipped, not fatal.
+     * Only when none of the remaining lines parse does this report {@link State#UNKNOWN}.
+     */
+    private Reading parse(TailRead tail) {
+        String text = new String(tail.bytes(), StandardCharsets.UTF_8);
+        List<String> lines = new ArrayList<>(List.of(text.split("\n", -1)));
+        if (!lines.isEmpty() && lines.get(lines.size() - 1).isEmpty()) {
+            lines.remove(lines.size() - 1); // trailing newline leaves a phantom empty last element
+        }
+        if (!tail.fromStart() && !lines.isEmpty()) {
+            lines.remove(0); // first line is a fragment cut by our own tail bound, not real data
+        }
+        if (lines.isEmpty()) {
+            return Reading.unknown();
+        }
+        Long tokens = null;
+        int compactions = 0;
+        boolean anyLineParsed = false;
+        for (String line : lines) {
+            JsonNode node = tryParse(line);
+            if (node == null) {
+                // A malformed line — typically the last one, cut mid-flush by a write this read
+                // raced — is skipped rather than treated as fatal. See the class javadoc's "torn
+                // final line" section for why: a real format change makes EVERY line unparseable,
+                // not only this one, and that case is still caught below by anyLineParsed.
+                continue;
+            }
+            anyLineParsed = true;
+            JsonNode usage = node.path("message").path("usage");
+            if (usage.isObject()) {
+                tokens = usage.path("input_tokens").asLong(0)
+                        + usage.path("cache_read_input_tokens").asLong(0)
+                        + usage.path("cache_creation_input_tokens").asLong(0);
+            }
+            if ("compact_boundary".equals(node.path("subtype").asText(null))) {
+                compactions++;
+            }
+        }
+        if (!anyLineParsed) {
+            return Reading.unknown();
+        }
+        if (tokens == null) {
+            return new Reading(State.UNKNOWN, null, compactions);
+        }
+        State state = tokens >= HIGH_THRESHOLD_TOKENS ? State.HIGH : State.OK;
+        return new Reading(state, tokens, compactions);
+    }
+
+    private JsonNode tryParse(String line) {
+        try {
+            return MAPPER.readTree(line);
+        } catch (IOException e) {
+            return null;
+        }
+    }
+}

fleetd/src/main/java/dev/ltms/fleet/lead/LeadLauncher.java

@@ -8,6 +8,7 @@ import dev.ltms.fleet.herdr.PendingCloseMarker;
 import dev.ltms.fleet.herdr.Tab;
 import dev.ltms.fleet.herdr.Workspace;
 import dev.ltms.fleet.herdr.WorkspaceControl;
+import dev.ltms.fleet.launch.ClaudeCodeArguments;
 import org.slf4j.Logger;
 import org.slf4j.LoggerFactory;
 
@@ -358,7 +359,8 @@ public final class LeadLauncher {
     }
 
     /**
-     * The lead's argv: the profile's own command, the model pin, and the bridge MCP mount.
+     * The lead's argv: the profile's own command, the model and auto-compaction pins, and the bridge
+     * MCP mount.
      *
      * <p>No {@code --append-system-prompt}. That flag carries the worker reply charter, and a lead
      * is not a worker — it reads its orchestration rules from the project's {@code CLAUDE.md} like
@@ -380,7 +382,7 @@ public final class LeadLauncher {
             argv.add("--model");
             argv.add(profile.model());
         }
-        return argv;
+        return profile.isOpenCode() ? argv : ClaudeCodeArguments.withAutoCompactWindow(argv, profile);
     }
 
     /**

fleetd/src/main/java/dev/ltms/fleet/lead/LeadRollover.java

@@ -0,0 +1,865 @@
+package dev.ltms.fleet.lead;
+
+import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.herdr.AgentControl;
+import dev.ltms.fleet.herdr.AgentStatus;
+import org.slf4j.Logger;
+import org.slf4j.LoggerFactory;
+
+import java.io.IOException;
+import java.io.UncheckedIOException;
+import java.nio.file.Files;
+import java.nio.file.Path;
+import java.util.Collections;
+import java.util.LinkedHashMap;
+import java.util.Map;
+import java.util.UUID;
+import java.util.concurrent.ConcurrentHashMap;
+import java.util.concurrent.TimeUnit;
+import java.util.function.Consumer;
+import java.util.function.Function;
+import java.util.function.LongSupplier;
+import java.util.function.Supplier;
+
+/**
+ * fleetd #480: replace a lead session that has decided it is ready to be rolled over, without an
+ * operator doing it by hand. A lead writes a handover file, calls {@link #open}, and then — once
+ * every gate ({@link #confirm}'s own checks) has passed — a deferred, single-shot continuation
+ * clears the lead's own pane and bootstraps a fresh session against that file.
+ *
+ * <p>This is the executor behind the {@code fleet_handover} MCP tool ({@code
+ * dev.ltms.fleet.mcp.FleetMcp#handover}), which drives {@link #open}, {@link #confirm}, {@link
+ * #cancel}, and {@link #status} from a tool call — wired in fleetd #480 Unit C. <strong>An earlier
+ * version of this paragraph said nothing called this class at all; that stopped being true once
+ * that unit landed, and this correction exists so the javadoc does not go on claiming it.</strong>
+ *
+ * <p><strong>{@code confirm()} cannot roll inline — a fleetd #480 correction.</strong> The first
+ * version of this class called {@code agents.send(lead, "/clear")} directly from inside {@code
+ * confirm()}, then polled for the pane to become injectable again. That is wrong, because {@code
+ * confirm()} is called BY the lead, FROM the lead's own turn: the lead's pane is {@code WORKING}
+ * for the whole duration of that call and cannot possibly report injectable until {@code confirm()}
+ * itself returns. The poll always timed out — but only after the {@code /clear} had already been
+ * sent and queued in the pane, where it fired the instant the turn ended anyway. The result was the
+ * worst outcome this feature can produce: a silently destroyed lead context with no fresh session
+ * ever started, and a refusal return value that claimed nothing had happened.
+ *
+ * <p>The fix: {@link #confirm} validates every gate, then does no I/O against the lead's own pane
+ * at all — it only records that the request is approved and hands a one-shot continuation to
+ * {@code continuationRunner} before returning. That continuation is what actually touches the pane,
+ * once the calling turn has ended, in this order:
+ * <ol>
+ *   <li>wait for the lead's own pane to report a real turn boundary — {@code IDLE} or {@code
+ *       DONE}, never merely {@code BLOCKED} — i.e. wait for the very {@code confirm()} call that
+ *       approved this roll to finish its turn — bounded by {@code turnSettleSeconds}. <strong>If
+ *       this never happens, nothing else in this list runs: no {@code /clear} is ever sent.</strong>
+ *       A lead that never goes idle is a lead still doing real work, and clearing it would throw
+ *       away live context — exactly the failure this correction exists to prevent.</li>
+ *   <li>{@code agents.send(lead, "/clear")}</li>
+ *   <li>wait for {@code /clear} to be picked up and settle, bounded by {@code clearSettleSeconds}
+ *       (fleetd #489: no longer a plain re-check of the same boundary — {@code /clear} starts no
+ *       turn of its own, so this instead nudges the submit keystroke while no pickup has been seen,
+ *       then waits for a real {@code WORKING} → {@code IDLE}/{@code DONE} boundary once one has;
+ *       see {@link #waitForClearPickupAndSettle})</li>
+ *   <li>{@code agents.send(lead, cfg.bootstrapTextFor(p.handoverPath()))}</li>
+ * </ol>
+ * A {@link #confirm} that returns {@link RollDecision#approved()} therefore means <em>"every gate
+ * passed and the roll is scheduled"</em>, never <em>"the pane has been cleared"</em> — the pane may
+ * still be mid-turn, possibly for a long time, when the caller gets that answer back.
+ *
+ * <p><strong>The safety invariant survives this change, restated precisely.</strong> The ticket
+ * that first defined this class required "no timer, no scheduler, no background thread" so that
+ * nothing but an explicit {@link #confirm} call could ever cause a {@code /clear}. That invariant
+ * is about INITIATIVE, not about synchronicity, and this correction keeps it: {@code
+ * continuationRunner} launches a single-shot task that exists only because one specific,
+ * already-approved {@link #confirm} call created it — it is not recurring, it is not started at
+ * construction time or on any schedule, and no two invocations of it ever share state. A recurring
+ * heartbeat or timer that could decide on its own initiative to roll a pane is still, and will
+ * always be, absent from this class. <strong>Nothing but an explicit {@link #confirm} call that
+ * passes every gate can ever cause a {@code /clear} — that call may simply finish its own work
+ * slightly later than the method return, as a continuation of the same approved request, rather
+ * than entirely inside the method body.</strong>
+ *
+ * <p><strong>Identity is resolved by the caller, never looked up here — a second fleetd #480
+ * correction.</strong> The first version resolved the pane to clear via {@code
+ * PrimaryRegistry#primaryTerminal()}. That is correct for a background loop with no caller (see
+ * {@code dev.ltms.fleet.msg.LeadHeartbeatLoop}), but wrong here and a violation of this project's
+ * own charter invariant 3 — "identity comes from the connection, never an argument." This daemon
+ * can hold more than one labelled lead tab (see {@code LeadLauncher}'s fleetd #359 two-reading
+ * dead-tab cleanup), so a single-slot lookup lets lead X's {@link #confirm} clear lead Y's pane: an
+ * unrecoverable loss of someone else's context, and a different lead's context at that. Both
+ * {@link #open} and {@link #confirm} now take the lead's terminal id as a parameter instead —
+ * {@link #open} stores it on the {@link PendingRollover}, and {@link #confirm} refuses with {@link
+ * RefusalReason#NOT_YOUR_ROLLOVER} unless the caller's terminal matches the one {@link #open}
+ * recorded. <strong>The terminal id passed to both methods must come from the MCP layer's own
+ * connection-based caller resolution — the same source {@code auth/CallerResolver#resolve} uses to
+ * build a {@code Principal.leader(...)} (see its use of {@code ConnectionIdentity.Caller#terminal})
+ * — never a value the client supplies or chooses.</strong> The later MCP-tool unit that wires
+ * {@link #open}/{@link #confirm} must pass the resolved caller terminal, not a request field.
+ *
+ * <p><strong>A relative {@code handoverPath} resolves against the CALLING lead's workspace, never
+ * the daemon's own cwd — a fleetd #480 follow-up.</strong> The daemon and a lead's own pane can
+ * have different working directories (this repo nests {@code fleetd/} inside its own root, so the
+ * daemon's cwd and {@code fleet.leaders.<name>.cwd} already differ on this host). {@link #open}
+ * resolves {@code cfg.handoverPath()} to an ABSOLUTE path exactly once — against {@code
+ * leadWorkspace.apply(leadTerminal)} when that lookup returns a non-null, non-blank workspace, and
+ * against {@code System.getProperty("user.dir")} otherwise (the same fallback {@code
+ * LeadLauncher#launch} already uses for a lead with no configured {@code cwd}) — and stores only
+ * that absolute path on {@link PendingRollover}. Every later read of {@code
+ * PendingRollover#handoverPath()} (the freshness/exists/empty checks in {@link #checkHandover},
+ * the value {@code FleetMcp} hands back to the lead in the {@code open} response so it knows where
+ * to WRITE the file, and {@link FleetConfig.LeadRollover#bootstrapTextFor} which names it in the
+ * text typed into the fresh session) therefore already sees the resolved absolute form and never
+ * needs to resolve anything itself.
+ */
+public final class LeadRollover {
+
+    private static final Logger log = LoggerFactory.getLogger(LeadRollover.class);
+
+    /** Poll interval while waiting for the lead's pane to settle after {@code /clear}. */
+    static final long SETTLE_POLL_MS = 250;
+
+    /**
+     * How many consecutive not-yet-picked-up polls {@link #waitForClearPickupAndSettle} allows
+     * before releasing rather than wedging the roll — the same constant and the same
+     * release-not-wedge choice {@link dev.ltms.fleet.inject.Injector} already makes for its own
+     * post-turn {@code /clear} housekeeping (fleetd #306). <strong>This bounds the number of
+     * consecutive polls, not the number of nudges:</strong> the first {@code PICKUP_GRACE_POLLS - 1}
+     * of those polls each send a nudge, and the {@code PICKUP_GRACE_POLLS}th releases instead of
+     * nudging again — so 8 polls produce 7 nudges, not 8.
+     */
+    static final int PICKUP_GRACE_POLLS = 8;
+
+    /**
+     * One request opened by {@link #open}, pending its {@link #confirm} (or {@link #cancel}).
+     *
+     * @param leadTerminal the lead pane that opened this request — the only terminal that may
+     *                     later {@link #confirm} it (see {@link RefusalReason#NOT_YOUR_ROLLOVER})
+     * @param handoverPath the ABSOLUTE, resolved handover path — never the raw configured value,
+     *                     which may have been relative. {@link #open} resolves it once, against the
+     *                     calling lead's workspace, before storing it here; see this class's
+     *                     javadoc. This is the value the MCP layer hands back to the lead as
+     *                     "write your file here", so callers may rely on it always being absolute.
+     */
+    public record PendingRollover(String token, String leadTerminal, String handoverPath,
+                                   long requestedAtMillis) {}
+
+    /** Which check refused a {@link #confirm} call, named so a caller can act on it. */
+    public enum RefusalReason {
+        /** {@code leadRollover:} is not configured — absent at construction, or removed since. */
+        NOT_CONFIGURED,
+        /** {@code token} names no pending request: never opened, already confirmed, or cancelled. */
+        UNKNOWN_TOKEN,
+        /**
+         * The caller's terminal does not match the terminal that {@link #open} recorded for this
+         * token. Only the lead that opened a request may confirm it (fleetd #480 correction 2).
+         */
+        NOT_YOUR_ROLLOVER,
+        /** {@code requireOperatorConfirm: true} and the caller passed {@code operatorConfirmed: false}. */
+        OPERATOR_NOT_CONFIRMED,
+        /** The handover file does not exist. */
+        HANDOVER_MISSING,
+        /** The handover file exists but is empty. */
+        HANDOVER_EMPTY,
+        /**
+         * The handover file's modified time is not after {@link #open}'s request timestamp, or is
+         * older than {@code maxDocAgeSeconds}.
+         */
+        HANDOVER_STALE
+    }
+
+    /**
+     * The outcome of a {@link #confirm} call. {@link #approved()} means every gate passed and the
+     * roll has been handed to a one-shot continuation — <strong>not</strong> that the pane has been
+     * cleared; the continuation may still be waiting for the calling turn to end when this returns.
+     * Whether the deferred roll itself later goes on to clear the pane, refuse for never going
+     * idle, or refuse for never re-settling after {@code /clear} is logged only (see this class's
+     * javadoc) — there is deliberately no synchronous caller left by that point to hand a result to.
+     */
+    public record RollDecision(boolean accepted, RefusalReason reason, String detail) {
+        static RollDecision approved() {
+            return new RollDecision(true, null, "confirmed; the roll will run once the calling turn ends");
+        }
+
+        static RollDecision refused(RefusalReason reason, String detail) {
+            return new RollDecision(false, reason, detail);
+        }
+    }
+
+    /**
+     * How many tokens {@link #outcomes} remembers before it starts evicting the oldest — bounded
+     * so a long-running daemon never grows this map without limit. Chosen generously rather than
+     * tightly: production rolls are rare (this class's own ticket found exactly ONE completed roll
+     * ever logged on this host), and each entry is a handful of short strings, so even a full cap
+     * costs a few tens of kilobytes — nowhere near a reason to make it configurable. 200 entries
+     * comfortably outlasts any operator's own memory of "did that roll I asked for actually
+     * happen", which is the whole reason {@link #status} exists.
+     *
+     * <p><strong>This cap counts {@link RollState#IN_PROGRESS} entries exactly the same as
+     * finished ones.</strong> There is only the one bounded map: {@link #confirm} writes an {@link
+     * RollState#IN_PROGRESS} entry into {@link #outcomes} at hand-off, and the deferred
+     * continuation later overwrites that SAME key with a terminal state — it never inserts a
+     * second entry. An approved roll therefore occupies one slot in this map for its entire
+     * lifetime, from the moment {@link #confirm} hands off, not only once it finishes; a
+     * confirmed-but-not-yet-finished roll counts against the cap exactly like a finished one. The
+     * alternative (a separate, uncapped in-flight map) would let a burst of confirmed-but-stuck
+     * rolls grow without bound — the exact failure this cap exists to prevent — so it was rejected.
+     */
+    static final int OUTCOME_HISTORY_CAP = 200;
+
+    /**
+     * What is known about one token, right now — the answer {@link #status} gives. Distinguishes
+     * three terminal outcomes an approved roll can finish with, one in-flight outcome for a roll
+     * that has been approved but has not finished yet, and two answers for a token that names no
+     * active work at all: still pending confirmation, or nothing known about this token at all.
+     */
+    public enum RollState {
+        /**
+         * {@code token} is still open: either {@link #open} was called and {@link #confirm} has not
+         * been (or not successfully) yet, or a {@link #confirm} call failed one of its gate checks
+         * and left the token pending for a retry — see {@link #confirm}'s javadoc ("token stays
+         * pending"). Indistinguishable from a genuinely fresh request; a caller wanting to know
+         * WHICH gate most recently refused should read the {@link RollDecision} that {@link
+         * #confirm} itself returned, not this status. <strong>Never the state of an APPROVED
+         * roll</strong> — see {@link #IN_PROGRESS}, which {@link #confirm} records at the moment it
+         * hands off, before this token is even removed from the pending set.
+         */
+        PENDING,
+        /**
+         * {@link #confirm} approved this roll and handed it to the deferred continuation, which has
+         * not finished yet. Recorded by {@link #confirm} itself, at hand-off — <strong>before</strong>
+         * {@code token} is removed from the pending set — so there is never a gap in which {@link
+         * #status} could wrongly answer {@link #UNKNOWN} ("nothing was ever requested") for a roll
+         * that is, in fact, actively running. This is not sticky: the deferred continuation
+         * overwrites this same entry with a terminal state ({@link #ROLLED}, {@link
+         * #TURN_NEVER_SETTLED}, {@link #CLEAR_NEVER_SETTLED}, or {@link #FAILED}) once it finishes
+         * — including by throwing, which fleetd #615's catch in {@link #runRollover} now turns into
+         * {@link #FAILED} instead of leaving this entry stuck forever.
+         */
+        IN_PROGRESS,
+        /**
+         * {@link #confirm} was approved and the deferred continuation completed the entire roll:
+         * the calling lead's turn settled, {@code /clear} was sent and settled, and {@code
+         * bootstrapText} was sent.
+         */
+        ROLLED,
+        /**
+         * {@link #confirm} was approved, but the calling lead's own turn never reached a boundary
+         * (IDLE or DONE) within {@code turnSettleSeconds} — no {@code /clear} was ever sent, at
+         * all. This is the branch the fleetd #480 correction exists to make safe, and the one this
+         * status exists to make VISIBLE: before this, a lead that hit this case had no way to find
+         * out, and would carry on believing it was about to be replaced. See this class's javadoc.
+         */
+        TURN_NEVER_SETTLED,
+        /**
+         * {@link #confirm} was approved and {@code /clear} was sent, but the pane never re-settled
+         * within {@code clearSettleSeconds} — {@code bootstrapText} was never sent.
+         */
+        CLEAR_NEVER_SETTLED,
+        /**
+         * fleetd #615: the deferred continuation threw a {@link RuntimeException} — most likely a
+         * {@link dev.ltms.fleet.herdr.HerdrException} out of one of the two unwrapped {@code
+         * agents.send} calls in {@link #runRollover} — and the continuation thread died with it.
+         * Before this state existed, that throw left {@link #outcomes} holding {@link #IN_PROGRESS}
+         * forever, because the production {@code continuationRunner} is a bare virtual thread with
+         * no uncaught-exception handler and nothing downstream of the throw ever ran to write a
+         * terminal outcome. {@code detail} names the exception, so a reader has something to act on
+         * — the same diagnostic style as {@link #TURN_NEVER_SETTLED} and {@link
+         * #CLEAR_NEVER_SETTLED}. The roll is dead at this point and does not retry itself; a stuck
+         * lead must {@link #open} a fresh request.
+         */
+        FAILED,
+        /**
+         * {@code token} names nothing this instance currently knows about: never issued by {@link
+         * #open}, dropped by {@link #cancel}, or aged out of {@link #outcomes}'s bounded history.
+         * These three causes are not distinguished — all of them mean "there is nothing to tell
+         * you", which is the entire content of a clean answer here.
+         */
+        UNKNOWN
+    }
+
+    /**
+     * The answer {@link #status} gives for one token: a {@link RollState} and a human-readable
+     * {@code detail}. For {@link RollState#TURN_NEVER_SETTLED}, {@code detail} names {@code
+     * turnSettleSeconds} and its configured value explicitly, so a reader who sees this knows what
+     * to raise.
+     */
+    public record RollStatus(RollState state, String detail) {}
+
+    private final AgentControl agents;
+    private final Supplier<FleetConfig.LeadRollover> configSupplier;
+    /**
+     * Terminal id → that lead's configured workspace directory (their {@code
+     * fleet.leaders.<name>.cwd}), or {@code null} when the terminal names no currently-recognised
+     * lead. {@link #open} calls this to resolve a relative {@code handoverPath} — see this class's
+     * javadoc. Required: there is no sane default that would not silently reintroduce the
+     * daemon-cwd bug this parameter exists to fix.
+     */
+    private final Function<String, String> leadWorkspace;
+    private final LongSupplier nowMillis;
+    private final Runnable settleSleeper;
+    /**
+     * Launches the post-{@code confirm()} continuation. Production uses a single unstarted virtual
+     * thread per confirmed request — see this class's javadoc for why that is a single-shot task,
+     * not a background scheduler. Tests inject {@code Runnable::run} to make the continuation run
+     * synchronously and deterministically on the calling thread.
+     */
+    private final Consumer<Runnable> continuationRunner;
+    private final Map<String, PendingRollover> pending = new ConcurrentHashMap<>();
+    /**
+     * Finished tokens → what actually happened, for {@link #status}. Bounded by {@link
+     * #OUTCOME_HISTORY_CAP}, oldest evicted first ({@code removeEldestEntry} on an insertion-order
+     * {@link LinkedHashMap}). Wrapped in {@link Collections#synchronizedMap} because entries are
+     * written from whatever thread {@code continuationRunner} runs the roll on (a fresh virtual
+     * thread in production, the calling test thread under {@code Runnable::run}) and read from
+     * whatever thread calls {@link #status} (the MCP handler thread) — a plain {@code
+     * LinkedHashMap} is not safe for that, and {@code removeEldestEntry} additionally requires
+     * external synchronization even for a thread-safe map that merely wraps it.
+     */
+    private final Map<String, RollStatus> outcomes = Collections.synchronizedMap(
+            new LinkedHashMap<>(16, 0.75f, false) {
+                @Override
+                protected boolean removeEldestEntry(Map.Entry<String, RollStatus> eldest) {
+                    return size() > OUTCOME_HISTORY_CAP;
+                }
+            });
+
+    /** Production constructor — wall clock, real sleep between settle polls, a real virtual thread. */
+    public LeadRollover(AgentControl agents, Supplier<FleetConfig.LeadRollover> configSupplier,
+                         Function<String, String> leadWorkspace) {
+        this(agents, configSupplier, leadWorkspace, System::currentTimeMillis,
+                () -> sleepUninterruptibly(SETTLE_POLL_MS),
+                r -> Thread.ofVirtual().name("lead-rollover-continuation-").start(r));
+    }
+
+    /**
+     * Full constructor — an injectable wall-clock supplier, settle-poll sleeper, and continuation
+     * runner, for tests. {@code nowMillis} MUST be a wall-clock source (e.g. {@code
+     * System.currentTimeMillis()}), never {@code System.nanoTime()}: the freshness check compares
+     * against a file's modified time, which only a wall clock is comparable to, and {@code
+     * nanoTime} freezes while the host sleeps (fleetd #386).
+     */
+    LeadRollover(AgentControl agents, Supplier<FleetConfig.LeadRollover> configSupplier,
+                 Function<String, String> leadWorkspace, LongSupplier nowMillis,
+                 Runnable settleSleeper, Consumer<Runnable> continuationRunner) {
+        this.agents = agents;
+        this.configSupplier = configSupplier;
+        this.leadWorkspace = leadWorkspace;
+        this.nowMillis = nowMillis;
+        this.settleSleeper = settleSleeper;
+        this.continuationRunner = continuationRunner;
+    }
+
+    private static void sleepUninterruptibly(long ms) {
+        try {
+            Thread.sleep(ms);
+        } catch (InterruptedException e) {
+            Thread.currentThread().interrupt();
+            // preserve the interrupt flag but continue — this poll loop should not be aborted by an
+            // interrupt that was not meant for it.
+        }
+    }
+
+    /**
+     * The lead says it is ready to be replaced. Generates a token and records the resolved
+     * handover path, this moment's wall-clock timestamp (the baseline {@link #confirm} checks the
+     * handover file's modified time against), and {@code leadTerminal} — only that exact terminal
+     * may later {@link #confirm} this token.
+     *
+     * @param leadTerminal the calling lead's terminal id, resolved by the MCP layer from the
+     *                     connection (see this class's javadoc) — never a client-supplied value
+     * @param reason       free-text audit note (logged only; not otherwise interpreted or stored)
+     * @throws IllegalStateException   if {@code leadRollover:} is not configured
+     * @throws IllegalArgumentException if {@code leadTerminal} is null or blank
+     */
+    public PendingRollover open(String leadTerminal, String reason) {
+        FleetConfig.LeadRollover cfg = configSupplier.get();
+        if (cfg == null) {
+            throw new IllegalStateException("leadRollover: is not configured");
+        }
+        if (leadTerminal == null || leadTerminal.isBlank()) {
+            throw new IllegalArgumentException("leadTerminal is required — it must be resolved from "
+                    + "the caller's connection, never accepted as a client-chosen argument");
+        }
+        String token = UUID.randomUUID().toString();
+        long requestedAt = nowMillis.getAsLong();
+        String resolvedPath = resolveHandoverPath(cfg.handoverPath(), leadTerminal);
+        PendingRollover p = new PendingRollover(token, leadTerminal, resolvedPath, requestedAt);
+        pending.put(token, p);
+        if (resolvedPath.equals(cfg.handoverPath())) {
+            log.info("lead-rollover: open token={} lead={} handoverPath={} reason={}",
+                    token, leadTerminal, resolvedPath, reason);
+        } else {
+            // The configured value was relative (or merely un-normalized) and resolved to a
+            // different string — log both, so an operator reading this line can see which
+            // directory the daemon actually looked in, not just the value it was given.
+            log.info("lead-rollover: open token={} lead={} configuredHandoverPath={} "
+                            + "resolvedHandoverPath={} reason={}",
+                    token, leadTerminal, cfg.handoverPath(), resolvedPath, reason);
+        }
+        return p;
+    }
+
+    /**
+     * Resolve {@code configured} to an absolute path exactly once, here, so nothing downstream
+     * ({@link #checkHandover}, the MCP layer's {@code open} response, {@link
+     * FleetConfig.LeadRollover#bootstrapTextFor}) ever has to resolve — or worse, silently
+     * mis-resolve — a relative path again.
+     *
+     * <p><strong>The return value is GUARANTEED absolute, not merely usually absolute.</strong>
+     * {@code leadWorkspace.apply(leadTerminal)} returns an operator-configured {@code
+     * fleet.leaders.<name>.cwd} string, and nothing forces an operator to write an absolute one —
+     * a relative {@code cwd} resolved with plain {@link Path#resolve} would still yield a relative
+     * result, silently reopening the exact bug this class exists to fix (every later reader back to
+     * interpreting an ambiguous string against ITS OWN working directory). {@link
+     * Path#toAbsolutePath()} closes that: it resolves any remaining relative path against {@code
+     * user.dir} (the JVM's own cwd), which is the correct base for an operator-written path the
+     * daemon process itself is meant to interpret, exactly like the {@code user.dir} fallback used
+     * below. Applying it unconditionally on both branches means the ALREADY-absolute branch stays a
+     * no-op (an absolute path is unaffected by {@code toAbsolutePath()}) while the relative-{@code
+     * cwd} branch above is closed the same way.
+     *
+     * <ul>
+     *   <li>already absolute → returned unchanged (normalized)</li>
+     *   <li>relative → resolved against {@code leadWorkspace.apply(leadTerminal)} when that is
+     *       non-null and non-blank; otherwise against {@code System.getProperty("user.dir")} — the
+     *       same fallback {@code LeadLauncher#launch} uses for a lead with no configured {@code
+     *       cwd}. If {@code leadWorkspace}'s own answer is itself relative (an operator wrote a
+     *       relative {@code cwd:}), the result is finished off against the daemon's own
+     *       {@code user.dir} — see the paragraph above.</li>
+     * </ul>
+     */
+    private String resolveHandoverPath(String configured, String leadTerminal) {
+        Path path = Path.of(configured);
+        if (path.isAbsolute()) {
+            // toAbsolutePath() is a no-op for an already-absolute path — kept here anyway so both
+            // branches call the exact same guarantee, rather than one branch relying on
+            // isAbsolute() alone to already imply what toAbsolutePath() enforces.
+            return path.toAbsolutePath().normalize().toString();
+        }
+        String workspace = leadWorkspace.apply(leadTerminal);
+        Path base = (workspace == null || workspace.isBlank())
+                ? Path.of(System.getProperty("user.dir"))
+                : Path.of(workspace);
+        return base.resolve(path).toAbsolutePath().normalize().toString();
+    }
+
+    /**
+     * Validate every gate, then — if and only if all of them pass — hand a one-shot continuation
+     * that performs the actual roll to {@code continuationRunner} and return. <strong>This method
+     * never itself sends anything to the lead's pane</strong> — see this class's javadoc for why
+     * (it is called FROM the lead's own turn, so the pane cannot possibly be injectable yet).
+     *
+     * <p>Order: token lookup, then ownership ({@code callerTerminal} must match the terminal
+     * {@link #open} recorded — {@link RefusalReason#NOT_YOUR_ROLLOVER}), then the
+     * operator-confirmation gate, then the three handover-file checks (exists, not empty, fresh —
+     * see {@link #checkHandover}). The first failing check is returned and {@code token} stays
+     * pending (so a caller can fix the problem — e.g. rewrite the handover file — and retry with
+     * the same token); it is consumed only once every gate passes and the continuation is launched.
+     *
+     * @param callerTerminal    the CALLING lead's terminal id, resolved by the MCP layer from the
+     *                          connection — never a client-supplied value (see this class's javadoc)
+     * @param token             the token {@link #open} returned
+     * @param operatorConfirmed the caller's answer to "has an operator confirmed this roll" —
+     *                          consulted only when the live config's {@code requireOperatorConfirm}
+     *                          is true
+     */
+    public RollDecision confirm(String callerTerminal, String token, boolean operatorConfirmed) {
+        FleetConfig.LeadRollover cfg = configSupplier.get();
+        if (cfg == null) {
+            return RollDecision.refused(RefusalReason.NOT_CONFIGURED, "leadRollover: is not configured");
+        }
+        PendingRollover p = pending.get(token);
+        if (p == null) {
+            return RollDecision.refused(RefusalReason.UNKNOWN_TOKEN,
+                    "token " + token + " names no pending rollover request");
+        }
+        if (!p.leadTerminal().equals(callerTerminal)) {
+            return RollDecision.refused(RefusalReason.NOT_YOUR_ROLLOVER,
+                    "token " + token + " was opened by a different lead terminal");
+        }
+        if (cfg.requireOperatorConfirm() && !operatorConfirmed) {
+            return RollDecision.refused(RefusalReason.OPERATOR_NOT_CONFIRMED,
+                    "requireOperatorConfirm is true and operatorConfirmed was false");
+        }
+
+        RollDecision docCheck = checkHandover(p, cfg);
+        if (docCheck != null) {
+            return docCheck;
+        }
+
+        // Record IN_PROGRESS BEFORE removing from `pending` — see RollState#IN_PROGRESS and
+        // OUTCOME_HISTORY_CAP's javadoc. This ordering means `token` is written into `outcomes`
+        // while it is STILL present in `pending`; status() checks `outcomes` first (see that
+        // method), so it reports IN_PROGRESS immediately, not the brief-but-real gap a
+        // remove-then-put ordering would leave in which the token is in neither map.
+        outcomes.put(token, new RollStatus(RollState.IN_PROGRESS,
+                "confirm() approved this roll and handed it to the deferred continuation; it has "
+                        + "not finished yet — still waiting for the calling turn to settle, for "
+                        + "/clear to be sent and settle, or for bootstrapText to be sent"));
+        pending.remove(token);
+        log.info("lead-rollover: confirmed token={} lead={} — roll scheduled once the calling turn ends",
+                token, callerTerminal);
+        continuationRunner.accept(() -> runRollover(p, cfg));
+        return RollDecision.approved();
+    }
+
+    /**
+     * The single-shot continuation {@link #confirm} hands to {@code continuationRunner}. Runs
+     * entirely after {@link #confirm} has returned to its caller — see this class's javadoc for the
+     * four-step order. There is no result to return to by this point, so every outcome is logged
+     * only.
+     *
+     * <p><strong>fleetd #615 — the whole body is wrapped in one {@code try}.</strong> The two {@code
+     * agents.send} calls below are not wrapped individually: {@code send} → {@code agentCall} →
+     * {@code herdr.call} can throw an unchecked {@link dev.ltms.fleet.herdr.HerdrException} (see
+     * {@code AgentControl.java}), and the production {@code continuationRunner} is a bare virtual
+     * thread with no uncaught-exception handler (see this class's public constructor). Before this
+     * fix, either throw killed the continuation thread silently, leaving the {@link
+     * RollState#IN_PROGRESS} entry {@link #confirm} wrote at hand-off stuck forever — {@link
+     * #status} had no way to tell a dead roll from one still genuinely running. The {@code catch}
+     * below is scoped to the method body rather than to each {@code send} call individually, so it
+     * also covers anything else added to this continuation later, not just today's two call sites —
+     * the same reasoning that put the write-a-terminal-outcome step at each of this method's other
+     * exits (see the {@link RollState#TURN_NEVER_SETTLED} and {@link RollState#CLEAR_NEVER_SETTLED}
+     * branches below) rather than inside the helpers that detect them.</p>
+     *
+     * <p>Only {@link RuntimeException} is caught, matching the local convention {@link
+     * #waitUntilAtTurnBoundary} already set around its own {@code agents.status} call — not the
+     * broader {@link Exception} or {@link Throwable}, which would also swallow something like an
+     * {@link OutOfMemoryError} this continuation has no business handling.</p>
+     */
+    private void runRollover(PendingRollover p, FleetConfig.LeadRollover cfg) {
+        try {
+            runRolloverUnguarded(p, cfg);
+        } catch (RuntimeException e) {
+            log.warn("lead-rollover: continuation for token={} lead={} threw {} — the roll is dead; "
+                            + "no further step in this continuation will run",
+                    p.token(), p.leadTerminal(), e.toString(), e);
+            outcomes.put(p.token(), new RollStatus(RollState.FAILED,
+                    "the roll's continuation threw " + e.toString() + " — the roll is dead and will "
+                            + "not retry itself; check the daemon log for the stack trace, then open() "
+                            + "a fresh rollover request"));
+        }
+    }
+
+    /** The actual body of {@link #runRollover}, unwrapped — see that method's javadoc for the catch. */
+    private void runRolloverUnguarded(PendingRollover p, FleetConfig.LeadRollover cfg) {
+        String lead = p.leadTerminal();
+        long rollStartMillis = nowMillis.getAsLong();
+        TurnSettleResult turnResult = waitUntilAtTurnBoundary(lead, cfg.turnSettleSeconds());
+        if (!turnResult.settled()) {
+            // fleetd #494 follow-up: this line had the SAME defect as the /clear-timeout line below
+            // — cfg.turnSettleSeconds() is the CONFIGURED budget, not how long this wait actually
+            // ran. Print the measured elapsed time alongside it, labelled, exactly like the /clear
+            // path already does.
+            log.warn("lead-rollover: pane {} did not reach a turn boundary (IDLE or DONE) after "
+                            + "confirm() — refusing to send /clear at all; the calling lead's own "
+                            + "turn is still live and clearing it now would destroy live context "
+                            + "(token={}, configured={}s elapsed={}ms)",
+                    lead, p.token(), cfg.turnSettleSeconds(), turnResult.elapsedMillis());
+            outcomes.put(p.token(), new RollStatus(RollState.TURN_NEVER_SETTLED,
+                    "the calling lead's own turn never reached a boundary (IDLE or DONE) within "
+                            + "turnSettleSeconds=" + cfg.turnSettleSeconds() + "s (measured elapsed="
+                            + turnResult.elapsedMillis() + "ms) — no /clear was ever sent. If this "
+                            + "keeps happening, raise turnSettleSeconds in fleetd.yaml"));
+            return;
+        }
+
+        // This deliberately bypasses Injector, exactly like ClaudeCodeLauncher#clearContext:
+        // /clear is housekeeping, not a delegated turn, and routing it through Injector wedges the
+        // pane forever (see this class's javadoc).
+        agents.send(lead, "/clear");
+        ClearSettleResult clearResult = waitForClearPickupAndSettle(lead, cfg.clearSettleSeconds());
+        if (!clearResult.settled()) {
+            // fleetd #494: cfg.clearSettleSeconds() is the CONFIGURED budget, not how long the wait
+            // actually ran — an operator reading only that number wrongly believes it is a measured
+            // duration. Print the measured elapsed time and nudge count alongside it, each labelled,
+            // so the two can be compared at a glance.
+            log.warn("lead-rollover: pane {} did not reach a turn boundary (IDLE or DONE) after "
+                            + "/clear — NOT sending bootstrapText (token={}, configured={}s "
+                            + "elapsed={}ms nudges={})",
+                    lead, p.token(), cfg.clearSettleSeconds(), clearResult.elapsedMillis(),
+                    clearResult.nudges());
+            outcomes.put(p.token(), new RollStatus(RollState.CLEAR_NEVER_SETTLED,
+                    "/clear was sent, but the pane never re-settled within clearSettleSeconds="
+                            + cfg.clearSettleSeconds() + "s (measured elapsed=" + clearResult.elapsedMillis()
+                            + "ms, nudges=" + clearResult.nudges() + ") — bootstrapText was never sent"));
+            return;
+        }
+        agents.send(lead, cfg.bootstrapTextFor(p.handoverPath()));
+        long rollElapsedMillis = nowMillis.getAsLong() - rollStartMillis;
+        log.info("lead-rollover: rolled token={} lead={} elapsedMs={}", p.token(), lead, rollElapsedMillis);
+        outcomes.put(p.token(), new RollStatus(RollState.ROLLED,
+                "rolled successfully in " + rollElapsedMillis + "ms"));
+    }
+
+    /** Drop a pending request without rolling. @return whether a pending request existed for {@code token} */
+    public boolean cancel(String token) {
+        return pending.remove(token) != null;
+    }
+
+    /**
+     * Read-only: what is currently known about {@code token}. <strong>Never sends anything, never
+     * schedules, cancels, or retries a roll</strong> — a caller may poll this as often as it likes
+     * with no side effect at all, which is exactly why it exists: every failure past {@link
+     * #confirm} used to be a {@code log.warn} a lead can never read (see this class's javadoc), and
+     * this is the only route back.
+     *
+     * @param token the token {@link #open} returned; {@code null} or blank is a clean {@link
+     *              RollState#UNKNOWN}, never a {@link NullPointerException} — {@link #pending} is a
+     *              {@link ConcurrentHashMap}, which throws on a {@code null} key lookup, so this
+     *              short-circuits before ever reaching it
+     * @return {@link RollState#IN_PROGRESS} for an approved roll whose continuation has not
+     *         finished yet, or a terminal state once it has (both read from {@link #outcomes} —
+     *         checked FIRST, see below); {@link RollState#PENDING} while {@code token} is still
+     *         open and has not yet been approved (including one left pending by a {@link #confirm}
+     *         gate refusal — see that method's javadoc); or {@link RollState#UNKNOWN} for a token
+     *         never issued, cancelled, or aged out of the bounded history
+     */
+    public RollStatus status(String token) {
+        if (token == null || token.isBlank()) {
+            return new RollStatus(RollState.UNKNOWN, "no token given");
+        }
+        // `outcomes` is checked BEFORE `pending`, deliberately: `confirm` writes an IN_PROGRESS
+        // entry into `outcomes` before it removes `token` from `pending` (see `confirm`'s own
+        // comment at that call site), so for the brief window where a token is present in BOTH
+        // maps, this order reports the more accurate answer (IN_PROGRESS, already approved) rather
+        // than the stale one (PENDING, not yet approved) a pending-first check would give.
+        RollStatus recorded = outcomes.get(token);
+        if (recorded != null) {
+            return recorded;
+        }
+        if (pending.containsKey(token)) {
+            return new RollStatus(RollState.PENDING, "open() has been called for this token and "
+                    + "it has not yet been confirmed — or a confirm() gate check failed and left it "
+                    + "pending, so the same token may be retried once the problem is fixed");
+        }
+        return new RollStatus(RollState.UNKNOWN, "token names no pending or finished rollover "
+                + "request known to this instance — never issued, cancelled, or aged out of the "
+                + "bounded history (cap=" + OUTCOME_HISTORY_CAP + ")");
+    }
+
+    /**
+     * The three handover-file checks, in order: exists, not empty, fresh (modified after
+     * {@link #open}'s timestamp and not older than {@code maxDocAgeSeconds}). Stats {@code
+     * p.handoverPath()} directly — {@link #open} already resolved it to an absolute path, so this
+     * never has to guess which directory it means.
+     *
+     * @return the first failing check's refusal, or {@code null} when all three pass
+     */
+    private RollDecision checkHandover(PendingRollover p, FleetConfig.LeadRollover cfg) {
+        Path path = Path.of(p.handoverPath());
+        if (!Files.exists(path)) {
+            return RollDecision.refused(RefusalReason.HANDOVER_MISSING,
+                    "handover file " + p.handoverPath() + " does not exist");
+        }
+        long size;
+        long mtimeMillis;
+        try {
+            size = Files.size(path);
+            mtimeMillis = Files.getLastModifiedTime(path).toMillis();
+        } catch (IOException e) {
+            throw new UncheckedIOException("failed to stat handover file " + p.handoverPath(), e);
+        }
+        if (size == 0) {
+            return RollDecision.refused(RefusalReason.HANDOVER_EMPTY,
+                    "handover file " + p.handoverPath() + " is empty");
+        }
+        if (mtimeMillis <= p.requestedAtMillis()) {
+            return RollDecision.refused(RefusalReason.HANDOVER_STALE,
+                    "handover file " + p.handoverPath() + " was not modified after the open() "
+                            + "request (mtime=" + mtimeMillis + "ms, requestedAt=" + p.requestedAtMillis() + "ms)");
+        }
+        long ageMillis = nowMillis.getAsLong() - mtimeMillis;
+        long maxAgeMillis = TimeUnit.SECONDS.toMillis(cfg.maxDocAgeSeconds());
+        if (ageMillis > maxAgeMillis) {
+            return RollDecision.refused(RefusalReason.HANDOVER_STALE,
+                    "handover file " + p.handoverPath() + " is " + TimeUnit.MILLISECONDS.toSeconds(ageMillis)
+                            + "s old, older than maxDocAgeSeconds=" + cfg.maxDocAgeSeconds());
+        }
+        return null;
+    }
+
+    /**
+     * Poll {@link AgentControl#status} until {@code target} reports a real turn boundary — {@link
+     * AgentStatus#IDLE} or {@link AgentStatus#DONE} — bounded by {@code settleSeconds}. Used once by
+     * {@link #runRollover}, to wait for the CALLING turn's own pane to settle before {@code /clear}
+     * is ever sent at all — the {@code turnSettleSeconds} gate that makes this correction safe. The
+     * SECOND wait, after {@code /clear}, is {@link #waitForClearPickupAndSettle} instead (fleetd
+     * #489) — a plain boundary check is not enough there, because {@code /clear} starts no turn of
+     * its own, so this method would (wrongly) report "settled" on its very first poll whether or not
+     * {@code /clear} was actually picked up. A failed status read degrades to "not yet settled" and
+     * is retried on the next poll, the same posture {@code LeadHeartbeatLoop} and {@code
+     * HerdrPeerLauncher}'s readiness gate already take toward an unreadable status.
+     *
+     * <p><strong>Deliberately not {@link AgentStatus#injectable()}.</strong> {@code injectable()}
+     * answers the {@code Injector}'s question — "may I deliver a message without stepping on a live
+     * turn" — and it accepts {@link AgentStatus#BLOCKED} for that purpose, because a pane paused on
+     * an approval prompt is safe to queue a message behind. This class asks a stricter question —
+     * "has the turn actually ended" — and {@code BLOCKED} answers no: it is a live turn that is
+     * merely paused, not one that has finished. Reusing {@code injectable()} here would let this
+     * wait fire {@code /clear} while the lead's own {@code confirm()}-calling turn is still live and
+     * paused on a prompt — exactly the live-context-destroying failure the {@code turnSettleSeconds}
+     * gate exists to prevent. Do not "simplify" this back to {@code injectable()}. ({@link
+     * #waitForClearPickupAndSettle} keeps the same exclusion of {@code BLOCKED}, for the same
+     * reason, on the second wait.)
+     *
+     * @return a {@link TurnSettleResult} whose {@code settled()} is {@code true} once a real
+     *         boundary was observed, {@code false} if {@code settleSeconds} elapses first.
+     *         {@code elapsedMillis()} is a MEASURED value from the injected {@link #nowMillis}
+     *         clock, never the configured {@code settleSeconds} budget (fleetd #494 follow-up).
+     */
+    private TurnSettleResult waitUntilAtTurnBoundary(String target, int settleSeconds) {
+        long startMillis = nowMillis.getAsLong();
+        long deadline = startMillis + TimeUnit.SECONDS.toMillis(settleSeconds);
+        while (nowMillis.getAsLong() < deadline) {
+            AgentStatus status;
+            try {
+                status = agents.status(target);
+            } catch (RuntimeException e) {
+                log.debug("lead-rollover: status check failed while waiting for {} to settle: {}",
+                        target, e.toString());
+                status = null;
+            }
+            if (status == AgentStatus.IDLE || status == AgentStatus.DONE) {
+                return new TurnSettleResult(true, nowMillis.getAsLong() - startMillis);
+            }
+            settleSleeper.run();
+        }
+        return new TurnSettleResult(false, nowMillis.getAsLong() - startMillis);
+    }
+
+    /**
+     * The measured outcome of {@link #waitUntilAtTurnBoundary} — fleetd #494 follow-up. The sibling
+     * of {@link ClearSettleResult} for the FIRST wait, which never nudges, so it carries no nudge
+     * count.
+     */
+    private record TurnSettleResult(boolean settled, long elapsedMillis) {}
+
+    /**
+     * The SECOND wait in {@link #runRollover} — after {@code /clear} has been sent, waits for it to
+     * settle, bounded by {@code settleSeconds}. <strong>fleetd #489 — the paste-race fix.</strong>
+     * {@code /clear} does not start a real turn of its own, so a pane with no submit race simply
+     * stays {@link AgentStatus#IDLE} the whole time: {@link #waitUntilAtTurnBoundary} would (wrongly)
+     * call that "settled" on its very first poll, whether or not the {@code /clear} Enter actually
+     * landed. That was Fault 1, measured live on 2026-09-12 — the second gate was a no-op, so a
+     * {@code bootstrapText} send followed immediately, racing Fault 2: {@link AgentControl#submit}'s
+     * own javadoc already records that the submit accompanying a delivery "can race the paste —
+     * especially right as the worker's TUI becomes interactive — leaving the text unsubmitted"
+     * (CB-113). Because {@code runRollover} deliberately bypasses {@code Injector} for {@code
+     * /clear} (see this class's javadoc), it inherited none of {@code Injector}'s nudging — so the
+     * lost {@code /clear} Enter sat in the input box and {@code bootstrapText} was typed right after
+     * it, landing as one concatenated line.
+     *
+     * <p>This method copies the pickup-nudge pattern {@link dev.ltms.fleet.inject.Injector} already
+     * ships for exactly this, on its own post-turn {@code /clear} housekeeping (fleetd #306; see
+     * {@code Injector.java:288-340} and {@code Injector.java:437-442}):
+     * <ul>
+     *   <li>an {@link AgentStatus#WORKING} sample means {@code /clear} was picked up as a real
+     *       turn;</li>
+     *   <li>until that happens, each poll that still reports {@link AgentStatus#IDLE} or {@link
+     *       AgentStatus#DONE} re-sends the submit keystroke ({@link AgentControl#submit}) to nudge
+     *       the raced Enter — for the first {@code PICKUP_GRACE_POLLS - 1} of {@link
+     *       #PICKUP_GRACE_POLLS} consecutive such polls (i.e. {@code PICKUP_GRACE_POLLS - 1}
+     *       nudges: 7, not 8, given {@code PICKUP_GRACE_POLLS = 8}). A second Enter on an empty
+     *       Claude Code prompt is a no-op, so repeating it is safe;</li>
+     *   <li>the {@code PICKUP_GRACE_POLLS}th consecutive such poll, with {@code WORKING} still never
+     *       observed, releases rather than wedges the roll instead of nudging again — the same
+     *       choice {@code Injector} makes — and returns {@code settled() == true} anyway, logged at
+     *       {@code warn} with the measured elapsed time (fleetd #494) so an operator can see which
+     *       path ran and how long it actually took;</li>
+     *   <li>once {@code WORKING} has been observed, nudging stops and this instead waits for a real
+     *       {@code working → IDLE/DONE} completion boundary before returning {@code true}.</li>
+     * </ul>
+     *
+     * <p><strong>{@link AgentStatus#BLOCKED} is deliberately excluded from both the nudge and the
+     * boundary check</strong> — the same reasoning as {@link #waitUntilAtTurnBoundary}'s own
+     * javadoc: a paused live turn is not a settled one, and re-sending Enter into an open approval
+     * prompt could wrongly answer it. A {@code BLOCKED} sample (or an unreadable/{@link
+     * AgentStatus#UNKNOWN} one) simply keeps this polling, with no nudge and no release, until either
+     * a real boundary is reached or {@code settleSeconds} runs out.
+     *
+     * <p>{@link AgentControl#submit} can itself throw; a {@link RuntimeException} from it is
+     * swallowed and logged at {@code debug}, exactly like {@code Injector.java:437-442} — a failed
+     * nudge must not abort the roll.
+     *
+     * @return a {@link ClearSettleResult} whose {@code settled()} is {@code true} once {@code
+     *         /clear} has settled, or once the nudge budget was exhausted with no pickup ever
+     *         observed (released rather than wedged); {@code false} if {@code settleSeconds} elapses
+     *         first — the caller must NOT send {@code bootstrapText} in that case, exactly as before
+     *         this fix. {@code elapsedMillis()} and {@code nudges()} are MEASURED values (from the
+     *         injected {@link #nowMillis} clock and an actual nudge count), never the configured
+     *         {@code settleSeconds} budget (fleetd #494).
+     */
+    private ClearSettleResult waitForClearPickupAndSettle(String target, int settleSeconds) {
+        long startMillis = nowMillis.getAsLong();
+        long deadline = startMillis + TimeUnit.SECONDS.toMillis(settleSeconds);
+        boolean pickedUp = false; // a WORKING sample has been observed since /clear was sent
+        int idlePollsAwaitingPickup = 0;
+        int nudges = 0;
+        while (nowMillis.getAsLong() < deadline) {
+            AgentStatus status;
+            try {
+                status = agents.status(target);
+            } catch (RuntimeException e) {
+                log.debug("lead-rollover: status check failed while waiting for {} to settle after "
+                        + "/clear: {}", target, e.toString());
+                status = null;
+            }
+            if (status == AgentStatus.WORKING) {
+                pickedUp = true;
+            } else if (status == AgentStatus.IDLE || status == AgentStatus.DONE) {
+                if (pickedUp) {
+                    // a real WORKING -> IDLE/DONE completion boundary
+                    return new ClearSettleResult(true, nowMillis.getAsLong() - startMillis, nudges);
+                }
+                if (++idlePollsAwaitingPickup >= PICKUP_GRACE_POLLS) {
+                    long elapsedMillis = nowMillis.getAsLong() - startMillis;
+                    // fleetd #494: this release trades a possibly-unsubmitted /clear for progress
+                    // instead of wedging the roll — that trade is deliberate and stays. But it is
+                    // also exactly the case that reported false success in the real incident (the
+                    // whole roll "succeeded" after 438ms of a 20s budget), so raise it to WARN and
+                    // print the MEASURED elapsed time next to the target pane, not just the count.
+                    //
+                    // fleetd #494 follow-up (2nd pass): BOTH numbers in this line must come from
+                    // the loop's own counters, never from the PICKUP_GRACE_POLLS constant.
+                    // `idlePollsAwaitingPickup` and `nudges` each have exactly one write site in
+                    // this loop, on the same branch, so on this branch they cannot differ from
+                    // PICKUP_GRACE_POLLS / PICKUP_GRACE_POLLS - 1 today — no test can prove the
+                    // difference on this line, and printing the counters does not change that.
+                    // What it does buy: one source of truth instead of two, so a later change to
+                    // the loop (an early return, a second increment site, a different exit
+                    // condition) cannot leave this message reporting a number the loop no longer
+                    // produces. The place where `nudges` genuinely varies with the run — and is
+                    // covered by a test that can tell it apart from a constant — is the
+                    // /clear-timeout warn in runRollover, which prints clearResult.nudges().
+                    log.warn("lead-rollover: /clear on {} was never observed as WORKING after {} "
+                                    + "consecutive IDLE/DONE polls ({} of those were nudged) — "
+                                    + "releasing rather than wedging the roll (elapsed={}ms)",
+                            target, idlePollsAwaitingPickup, nudges, elapsedMillis);
+                    return new ClearSettleResult(true, elapsedMillis, nudges);
+                }
+                try {
+                    agents.submit(target); // nudge a raced Enter (CB-113) so /clear actually submits
+                } catch (RuntimeException e) {
+                    log.debug("lead-rollover: resubmit to {} failed (will retry next poll): {}",
+                            target, e.getMessage());
+                } finally {
+                    nudges++; // an attempted nudge, whether or not the submit call itself threw
+                }
+            }
+            // AgentStatus.BLOCKED or UNKNOWN (or an unreadable status, above): neither a pickup
+            // signal nor a boundary — keep polling without nudging or releasing.
+            settleSleeper.run();
+        }
+        return new ClearSettleResult(false, nowMillis.getAsLong() - startMillis, nudges);
+    }
+
+    /**
+     * The measured outcome of {@link #waitForClearPickupAndSettle} — fleetd #494. Carries the
+     * MEASURED elapsed time (from the injected {@link #nowMillis} clock) and nudge count alongside
+     * the settle/timeout decision, so callers can log them instead of the configured budget, which
+     * is not how long the wait actually ran.
+     */
+    private record ClearSettleResult(boolean settled, long elapsedMillis, int nudges) {}
+}

fleetd/src/main/java/dev/ltms/fleet/mcp/CharterToolSurface.java

@@ -0,0 +1,81 @@
+package dev.ltms.fleet.mcp;
+
+import java.util.ArrayList;
+import java.util.LinkedHashSet;
+import java.util.List;
+import java.util.Map;
+import java.util.Set;
+import java.util.regex.Matcher;
+import java.util.regex.Pattern;
+
+/**
+ * fleetd #469: a launch charter that names an MCP tool the server does not register must stop the
+ * daemon at startup, not wait for a member to discover the gap by calling something that is not
+ * there.
+ *
+ * <p>Deliberately its own class outside {@code dev.ltms.fleet.config}, not a case in {@link
+ * dev.ltms.fleet.config.FleetConfig#validateCharters()}. The canonical tool surface ({@link
+ * FleetTool}) lives in the {@code mcp} package; config is loaded before the MCP server exists and
+ * must not gain a dependency on it. So this check belongs at the seam that already holds both a
+ * loaded {@code FleetConfig} and the {@code mcp} package: {@code Fleetd.main}, called right after
+ * {@code cfg.validateAll()} and before anything opens a socket or spawns a member.
+ *
+ * <p>{@code #464}'s {@code CharterToolSurfaceTest} proved the same comparison against a charter
+ * fixture it wrote itself into a {@code @TempDir}, which meant nothing anyone wrote into the live
+ * {@code fleetd.yaml} could ever fail it. This class is what a real charter is actually checked
+ * against at boot; {@code FleetdStartupValidationTest} exercises it through {@code Fleetd.main}
+ * itself, the same way it proves every other {@code validateXxx()} still runs there.
+ *
+ * <p><strong>fleetd #474</strong> — startup was not the only door: {@code
+ * dev.ltms.fleet.config.ConfigRef#reload()} used to run {@code FleetConfig#validateAll()} alone,
+ * which does not look at what a charter's text names, so a charter naming an unregistered tool
+ * that could not have booted the daemon could still be installed into a running one through a
+ * reload. This class still knows nothing about {@code ConfigRef} — {@code Fleetd.main} wires a
+ * small {@code FleetConfig -> void} adapter over {@link #assertChartersNameOnlyRegisteredTools}
+ * ({@code Fleetd::assertChartersNameOnlyRegisteredTools}) into {@code ConfigRef}'s constructor as
+ * its {@code Consumer<FleetConfig>} {@code extraValidation}, run inside {@code reload()}'s same
+ * try/catch as {@code validateAll()}, so both call sites — {@code Fleetd.main} at startup and
+ * {@code ConfigRef#reload()} afterwards — go through this one method and can never check different
+ * things. {@code dev.ltms.fleet.config.ConfigRefTest} and {@code
+ * FleetdConfigRefCharterToolSurfaceWiringTest} are what prove the reload call site, the same way
+ * {@code FleetdStartupValidationTest} proves the startup one.
+ */
+public final class CharterToolSurface {
+
+    /** A {@code fleet_…} (current) or {@code bridge_…} (pre-CB-634) tool-shaped token in prose. */
+    private static final Pattern TOOL_REFERENCE = Pattern.compile("(fleet_[a-z_]+|bridge_[a-z_]+)");
+
+    private CharterToolSurface() {
+    }
+
+    /**
+     * @param charters the configured {@code fleet.charters:} map (role wire name → charter text);
+     *                 {@code null} or empty is a no-op, same as an absent {@code fleet:} block
+     * @throws IllegalStateException naming the charter key and every tool it names that {@link
+     *                                FleetTool} does not list, when any charter does so
+     */
+    public static void assertChartersNameOnlyRegisteredTools(Map<String, String> charters) {
+        if (charters == null || charters.isEmpty()) {
+            return;
+        }
+        Set<String> registered = FleetTool.wireNames();
+        List<String> bad = new ArrayList<>();
+        charters.forEach((key, text) -> {
+            if (text == null) {
+                return;
+            }
+            Set<String> named = new LinkedHashSet<>();
+            Matcher m = TOOL_REFERENCE.matcher(text);
+            while (m.find()) {
+                named.add(m.group(1));
+            }
+            named.stream()
+                    .filter(t -> !registered.contains(t))
+                    .forEach(unknown -> bad.add("fleet.charters." + key + " names '" + unknown
+                            + "', which the server does not register (registered: " + registered + ")."));
+        });
+        if (!bad.isEmpty()) {
+            throw new IllegalStateException("refusing to start: " + String.join(" ", bad));
+        }
+    }
+}

fleetd/src/main/java/dev/ltms/fleet/mcp/ConnectionIdentity.java

@@ -32,10 +32,25 @@ public final class ConnectionIdentity {
     }
 
     /**
-     * The caller resolved from the connection: its worker {@code terminal} (or {@code null} for the
-     * primary / an off-host client) and its {@code pid} (or {@code -1} if not resolvable).
+     * The {@link PaneLocator} this identity resolves callers against — fleetd #612 CB-185: lets a
+     * test drive the exact {@link PaneLocator} a real assembly wired up (e.g. {@code
+     * FleetdAssembly}'s {@code new ConnectionIdentity(new PaneLocator(herdr, memberHerdr), ...)})
+     * directly with a chosen pid, bypassing the OS-dependent {@link PeerPidLookup} that {@link
+     * #resolve} otherwise goes through. A full HTTP round trip cannot exercise this: {@code
+     * LsofPeerPidLookup} excludes its own pid, and an in-process test client and server share one
+     * JVM pid, so {@code pidForLocalPort} always returns {@code -1} and {@link PaneLocator} never
+     * gets called at all.
      */
-    public record Caller(String terminal, long pid) {
+    public PaneLocator panes() {
+        return panes;
+    }
+
+    /**
+     * The caller resolved from the connection: its worker {@code terminal} (or {@code null} for the
+     * primary / an off-host client), its {@code pid} (or {@code -1} if not resolvable), and whether
+     * the pane scan behind {@code terminal} ran to completion ({@link #scanComplete}).
+     */
+    public record Caller(String terminal, long pid, boolean scanComplete) {
 
         /**
          * Whether the OS peer-PID lookup actually succeeded — {@code false} means {@code pid} is
@@ -51,6 +66,10 @@ public final class ConnectionIdentity {
          * {@link ConnectionIdentity#isLoopback} is centralised rather than left for each caller to
          * reimplement: a raw {@code pid > 0} check duplicated at every call site is precisely the
          * "one rule, two copies" shape that let #305 drift.
+         *
+         * <p>This method is deliberately NOT widened for fleetd #505's failure (a herdr error
+         * during the pane scan, not a failed lsof lookup) — it still tests only the sentinel it is
+         * named for. #505 is a different axis, carried separately in {@link #scanComplete}.
          */
         public boolean resolved() {
             return pid > 0;
@@ -60,10 +79,11 @@ public final class ConnectionIdentity {
     /** Resolve the caller's terminal and PID from one peer-PID lookup. */
     public Caller resolve(String remoteAddr, int remotePort) {
         if (!isLoopback(remoteAddr)) {
-            return new Caller(null, -1); // only same-host callers can be workers
+            return new Caller(null, -1, true); // only same-host callers can be workers
         }
         long pid = pids.pidForLocalPort(remotePort);
-        return new Caller(panes.terminalForPid(pid), pid);
+        PaneLocator.Lookup lookup = panes.terminalForPid(pid);
+        return new Caller(lookup.terminal(), pid, lookup.complete());
     }
 
     /**

fleetd/src/main/java/dev/ltms/fleet/mcp/FleetTool.java

@@ -0,0 +1,83 @@
+package dev.ltms.fleet.mcp;
+
+import java.util.LinkedHashMap;
+import java.util.LinkedHashSet;
+import java.util.Map;
+import java.util.Optional;
+import java.util.Set;
+
+/**
+ * The one canonical set of MCP tool names this daemon registers (fleetd #469, follow-up to #464).
+ *
+ * <p>Before this enum, the tool surface was written twice with nothing tying the copies together:
+ * once as the literal {@code "fleet_…"} string passed to each tool-schema builder in
+ * {@link FleetMcp}, and again as the case labels of {@link FleetMcp}'s authorization switch. A
+ * reader that needed "what does this server register" — a charter check, in particular — had no
+ * source to ask except scraping {@code FleetMcp.java}'s source text for {@code tool("…")} calls: a
+ * third copy of the same list, and the weakest of the three forms.
+ *
+ * <p>Every reader that needs the registered tool surface now asks this enum instead:
+ *
+ * <ul>
+ *   <li>the tool-schema builders in {@code FleetMcp} pass {@code wireName()} rather than a literal;
+ *   <li>{@code FleetMcp}'s constructor asserts, at startup, that the set of tool names it actually
+ *       registers with the MCP SDK equals {@link #wireNames()} exactly — a canonical entry that is
+ *       never registered, or a registration with no canonical entry backing it, fails the daemon's
+ *       own boot rather than only a test's;
+ *   <li>{@code FleetMcp.toolAction}'s dispatch onto {@code Authz.Action} switches on the enum
+ *       (not the raw string) with no {@code default}, so adding a tool here without pinning its
+ *       action is a compile error, not a run-time throw;
+ *   <li>{@link CharterToolSurface} asks {@link #wireNames()} to check a configured launch charter
+ *       against the live tool surface, instead of scraping source text a third time.
+ * </ul>
+ */
+public enum FleetTool {
+
+    SEND("fleet_send"),
+    REPLY("fleet_reply"),
+    ASK("fleet_ask"),
+    STATUS("fleet_status"),
+    POLL("fleet_poll"),
+    ACK("fleet_ack"),
+    SPAWN("fleet_spawn"),
+    LIST("fleet_list"),
+    STOP("fleet_stop"),
+    PROFILES("fleet_profiles"),
+    WHOAMI("fleet_whoami"),
+    HANDOVER("fleet_handover");
+
+    private final String wireName;
+
+    FleetTool(String wireName) {
+        this.wireName = wireName;
+    }
+
+    /** The name this tool is registered under, and called by, on the wire ({@code "fleet_send"}, …). */
+    public String wireName() {
+        return wireName;
+    }
+
+    private static final Map<String, FleetTool> BY_WIRE_NAME;
+    private static final Set<String> WIRE_NAMES;
+
+    static {
+        Map<String, FleetTool> byName = new LinkedHashMap<>();
+        Set<String> names = new LinkedHashSet<>();
+        for (FleetTool tool : values()) {
+            byName.put(tool.wireName, tool);
+            names.add(tool.wireName);
+        }
+        BY_WIRE_NAME = Map.copyOf(byName);
+        WIRE_NAMES = Set.copyOf(names);
+    }
+
+    /** The tool named {@code wireName}, or empty when this daemon registers no such tool. */
+    public static Optional<FleetTool> byWireName(String wireName) {
+        return Optional.ofNullable(BY_WIRE_NAME.get(wireName));
+    }
+
+    /** Every wire name this daemon registers — the canonical tool surface. */
+    public static Set<String> wireNames() {
+        return WIRE_NAMES;
+    }
+}

fleetd/src/main/java/dev/ltms/fleet/member/ClaudeCodeLauncher.java

@@ -8,6 +8,7 @@ import dev.ltms.fleet.guard.SubscriptionGuard;
 import dev.ltms.fleet.herdr.Agent;
 import dev.ltms.fleet.herdr.AgentControl;
 import dev.ltms.fleet.herdr.WorkspaceControl;
+import dev.ltms.fleet.launch.ClaudeCodeArguments;
 import dev.ltms.fleet.peer.Capability;
 import dev.ltms.fleet.peer.PeerLauncher;
 import org.slf4j.Logger;
@@ -298,7 +299,7 @@ public final class ClaudeCodeLauncher extends HerdrPeerLauncher {
         // has neither MCP nor a charter — session flags must be added into a list we own.
         List<String> argv = mutableArgv(argvWithFleet(cfg, spec));
         String agentSessionId = applySessionIdentity(argv, spec.sessionName(), spec.resumeSessionId());
-        return new Launch(workerEnv, argvWithAutoCompact(argvWithModel(argv, cfg), cfg), agentSessionId);
+        return new Launch(workerEnv, ClaudeCodeArguments.withAutoCompactWindow(argvWithModel(argv, cfg), cfg), agentSessionId);
     }
 
     /**
@@ -908,30 +909,6 @@ public final class ClaudeCodeLauncher extends HerdrPeerLauncher {
         return withModel;
     }
 
-    /**
-     * Pin a bounded auto-compaction window on the command line via {@code --autocompact <tokens>},
-     * opt-in per profile (CB-634's sibling ticket: a member that runs out of context dies mid-turn
-     * and its {@code fleet_reply} — the whole point of the turn — is lost with it; opencode already
-     * forces {@code compaction.auto: true} unconditionally, CB-523, but Claude Code has no equivalent
-     * and runs at the backend's own default window).
-     *
-     * <p>Mirrors {@link #argvWithModel}: appended after it, so it survives the {@code ccs <profile>}
-     * wrapper the same way {@code --model} does, and outranks env/settings and the operator's own
-     * {@code argv}. Verified: {@code claude 2.1.241 --help} lists {@code --autocompact <auto|tokens>}
-     * (either the literal {@code auto}, or an integer 100k–1M) — {@link FleetConfig#load} rejects a
-     * configured value outside that band before this ever runs, so the flag Claude Code receives here
-     * is always in range.
-     */
-    private static List<String> argvWithAutoCompact(List<String> argv, FleetConfig.Profile cfg) {
-        if (cfg.autoCompactWindow() == null) {
-            return argv;
-        }
-        List<String> withAutoCompact = mutableArgv(argv);
-        withAutoCompact.add("--autocompact");
-        withAutoCompact.add(String.valueOf(cfg.autoCompactWindow()));
-        return withAutoCompact;
-    }
-
     // --- Agent-returning convenience spawns (used by callers/tests that want the herdr Agent) ---
 
     /** Spawn a worker for the default profile in the resolved default cwd. */

fleetd/src/main/java/dev/ltms/fleet/member/OpenCodeLauncher.java

@@ -331,11 +331,22 @@ public final class OpenCodeLauncher extends HerdrPeerLauncher {
                             + "form — opencode's per-model context limit could not be applied for this profile",
                     cfg.profile(), cfg.model());
         }
+        // fleetd #393: memberSkills seeding (GitWorktrees#seedSkills) copies skill folders into
+        // EVERY provisioned worktree's .claude/skills/ regardless of which kind ultimately spawns
+        // into it — that copy step cannot know the kind, only the caller of GitWorktrees#add does
+        // (see that method's own javadoc). .claude/skills/ is a Claude Code CLI convention the CLI
+        // discovers on its own; opencode has no such discovery, so without this, a seeded skill
+        // never reaches an opencode member even though GitWorktrees logged it as seeded. Read
+        // whatever landed under <cwd>/.claude/skills/ here — the one place in this launcher that
+        // knows both the kind (opencode, by construction: this IS OpenCodeLauncher) and the cwd.
+        List<Path> skillInstructionFiles = skillInstructionFiles(spec.cwd());
         // A config file is needed for the bridge MCP mount, a member charter, the IDE MCP (+ its
-        // guidance overlay, CB-634), a pinned endpoint (CB-508), or a resolvable autoCompactWindow.
+        // guidance overlay, CB-634), a pinned endpoint (CB-508), a resolvable autoCompactWindow, or
+        // at least one seeded skill to deliver via instructions[] (fleetd #393).
         if (cfg.hasMcp() || cfg.hasIdeMcp() || spec.charter() != null || hasCustomProvider(cfg)
-                || wantsContextLimit) {
-            workerEnv.put("OPENCODE_CONFIG", writeConfig(cfg, spec.charter(), spec.cwd()).toString());
+                || wantsContextLimit || !skillInstructionFiles.isEmpty()) {
+            workerEnv.put("OPENCODE_CONFIG",
+                    writeConfig(cfg, spec.charter(), spec.cwd(), skillInstructionFiles).toString());
         }
         applyGitToken(workerEnv, cfg);
         List<String> argv = argvWithResume(argvWithModel(argvWithAuto(cfg), cfg), spec.resumeSessionId());
@@ -358,6 +369,65 @@ public final class OpenCodeLauncher extends HerdrPeerLauncher {
         return withAgent;
     }
 
+    /**
+     * fleetd #393: the {@code SKILL.md} paths under {@code <cwd>/.claude/skills/} this launcher can
+     * turn into {@code instructions[]} entries, plus the honest log this ticket asks for — emitted
+     * here, at the one point a skill's fate for THIS spawn is actually known, rather than trusting
+     * {@code GitWorktrees#seedSkills}'s kind-blind "N of M" line to mean "and it will be read."
+     *
+     * <p>Every non-hidden subdirectory of {@code .claude/skills/} is a candidate, whether it got
+     * there via {@code memberSkills:} seeding or because the target repo ships its own copy — this
+     * launcher does not care which; it only cares what it can find at spawn time. A candidate with
+     * a {@code SKILL.md} at its top level (the same shape {@link #writeConfig} already requires for
+     * the charter and IDE-rules instructions entries) is delivered; anything else is a directory
+     * this launcher cannot turn into a flat instructions entry, named explicitly in the log rather
+     * than silently dropped, so a caller sees a real "cannot consume" reason and not just a smaller
+     * number than {@code GitWorktrees}' own count.
+     *
+     * <p>No candidates at all (directory absent or empty) logs nothing — the same
+     * no-log-when-nothing-to-say shape {@link #hasCustomProvider} and friends already follow, and
+     * the shape {@code GitWorktrees#seedSkills} itself uses when {@code memberSkills:} is unset.
+     * A failure to even list the directory is logged and treated as "nothing delivered" — best
+     * effort, must never fail the spawn, matching {@code GitWorktrees#seedSkills}'s own contract.
+     */
+    private List<Path> skillInstructionFiles(String cwd) {
+        if (cwd == null || cwd.isBlank()) {
+            return List.of();
+        }
+        Path skillsDir = Path.of(cwd, ".claude", "skills");
+        if (!Files.isDirectory(skillsDir)) {
+            return List.of();
+        }
+        List<Path> candidates;
+        try (var listing = Files.list(skillsDir)) {
+            candidates = listing.filter(Files::isDirectory)
+                    .filter(p -> !p.getFileName().toString().startsWith("."))
+                    .sorted()
+                    .toList();
+        } catch (IOException e) {
+            log.warn("could not scan {} for skill folders to deliver to this opencode member: {}",
+                    skillsDir, e.getMessage());
+            return List.of();
+        }
+        if (candidates.isEmpty()) {
+            return List.of();
+        }
+        List<Path> delivered = candidates.stream()
+                .map(dir -> dir.resolve("SKILL.md"))
+                .filter(Files::isRegularFile)
+                .toList();
+        List<String> undeliverable = candidates.stream()
+                .filter(dir -> !Files.isRegularFile(dir.resolve("SKILL.md")))
+                .map(dir -> dir.getFileName().toString())
+                .toList();
+        log.info("skill delivery: {} of {} skill folder(s) under {} reached this opencode member via "
+                        + "instructions[] (opencode does not read .claude/skills/ natively, unlike "
+                        + "Claude Code){}",
+                delivered.size(), candidates.size(), skillsDir,
+                undeliverable.isEmpty() ? "" : "; no SKILL.md, could not be delivered: " + undeliverable);
+        return delivered;
+    }
+
     /**
      * True when this profile pins its own OpenAI-compatible endpoint (CB-508) rather than using
      * whatever provider opencode resolves by default.
@@ -418,8 +488,15 @@ public final class OpenCodeLauncher extends HerdrPeerLauncher {
      * fresh per-spawn directory under {@link #configRoot}, and return the config file's path for
      * {@code OPENCODE_CONFIG}. The dir is unique per spawn so concurrent workers never race on it;
      * it is best-effort cleaned on JVM exit (worker config is disposable — regenerated every spawn).
+     *
+     * @param skillInstructionFiles fleetd #393: absolute {@code SKILL.md} paths from
+     *                              {@link #skillInstructionFiles(String)}, appended to
+     *                              {@code instructions[]} so a {@code memberSkills:}-seeded skill
+     *                              reaches this opencode member the same way the charter and IDE
+     *                              rules already do.
      */
-    private Path writeConfig(FleetConfig.Profile cfg, String charterText, String cwd) {
+    private Path writeConfig(FleetConfig.Profile cfg, String charterText, String cwd,
+                              List<Path> skillInstructionFiles) {
         try {
             Path dir = Files.createTempDirectory(configParentDir(), "fleetd-opencode-");
             dir.toFile().deleteOnExit();
@@ -447,7 +524,39 @@ public final class OpenCodeLauncher extends HerdrPeerLauncher {
                 Files.writeString(charter, charterText);
                 charter.toFile().deleteOnExit();
 
-                root.putArray("instructions").add(charter.toAbsolutePath().toString());
+                // fleetd #393 follow-up: withArray, not putArray. putArray REPLACES whatever node
+                // is already at "instructions"; withArray gets-or-creates. All three writers on
+                // this array now use withArray so that write order stops being load-bearing for
+                // whoever adds a fourth.
+                //
+                // Be precise about what this particular line is worth, because an earlier version
+                // of this comment was wrong and claimed too much. THIS call is the one place where
+                // the two idioms are equivalent, and no test can tell them apart: it runs first,
+                // against a still-empty root, so there is never an existing node for putArray to
+                // replace. Measured on the #393 merge: flipping this one call back to putArray
+                // leaves the whole suite green (1618 tests), and always will. The edit is a
+                // readability and future-proofing change with no test behind it, and that is not a
+                // gap anyone can close.
+                //
+                // The ordering hazard is real, just not here. It is the LATER writers that can
+                // destroy earlier entries. Measured on the same merge: flipping the skills writer
+                // below to putArray deletes this charter entry and fails
+                // OpenCodeLauncherTest.instructionsArrayHoldsCharterThenSkillsThenIdeRulesInOrder;
+                // flipping the IDE-rules writer fails that test and
+                // instructionsArrayHoldsCharterThenIdeRulesInOrder. Deleting this line altogether
+                // fails instructionsArrayHoldsExactlyTheCharterWhenNothingElseWritesToIt — the
+                // assertion that a role contract reaches an opencode member at all, which is the
+                // hole that predates #393 and is what actually let the mutation hide.
+                root.withArray("instructions").add(charter.toAbsolutePath().toString());
+            }
+
+            // fleetd #393: each seeded skill's SKILL.md, delivered as a plain instructions[] entry
+            // — the only mechanism opencode has for static guidance text. Unlike Claude Code's
+            // Skill tool, opencode cannot load one of these on demand by name; the content is just
+            // always part of the system prompt from spawn. That is a real difference in HOW the
+            // content reaches the member, not a reason to withhold it.
+            for (Path skillFile : skillInstructionFiles) {
+                root.withArray("instructions").add(skillFile.toAbsolutePath().toString());
             }
 
             if (cfg.hasMcp() || cfg.hasIdeMcp()) {

fleetd/src/main/java/dev/ltms/fleet/msg/AmqpReplyInbox.java

@@ -246,7 +246,7 @@ public final class AmqpReplyInbox implements ReplyInbox, AutoCloseable {
      * neither. So before this method existed with a requeue step, it dropped {@link #held}'s entries
      * for {@code target} while the broker still considered them outstanding: never acked, never
      * nacked, never requeued, and no longer reachable by {@link #peek} — permanently invisible. This
-     * is unlike {@link #handleRecovery} and {@link #close()}, whose bare {@code held.clear()} is
+     * is unlike {@link RecoveryListener#handleRecovery(Recoverable)} and {@link #close()}, whose bare {@code held.clear()} is
      * correct because each has already made the broker requeue (a real connection drop, or
      * {@code channel.close()} respectively) before clearing local state.
      *

fleetd/src/main/java/dev/ltms/fleet/msg/LeadChannelHandle.java

@@ -0,0 +1,24 @@
+package dev.ltms.fleet.msg;
+
+/**
+ * fleetd #612 A-gaps (gap 1): a {@link LeadChannel} that its owner can also close.
+ *
+ * <p>{@link LeadChannel}'s own javadoc says plainly that {@code close()} is deliberately left out
+ * of that interface — draining is a caller convenience nobody uses, and closing is the
+ * <em>owner's</em> job. This interface is that owner's own, wider view: whoever opens the
+ * coordination mailbox (the assembly that builds the daemon) also needs to close it from the
+ * shutdown path, and a test standing in for a real broker connection needs a fake it can mark
+ * closed, without ever holding a live connection. Every ordinary consumer ({@code FleetMcp},
+ * {@link LeadCoordLoop}) keeps taking the narrower {@link LeadChannel} exactly as before — only
+ * the owner speaks this wider one.
+ *
+ * <p>{@link LeadMailbox} is still the only production implementation. This only generalises the
+ * TYPE its owner holds it as (previously the concrete class), so a test can substitute a fake
+ * closeable channel instead of a real AMQP connection.
+ */
+public interface LeadChannelHandle extends LeadChannel, AutoCloseable {
+
+    /** Release the underlying connection. Declared with no checked exception, unlike the plain {@link AutoCloseable#close()}. */
+    @Override
+    void close();
+}

fleetd/src/main/java/dev/ltms/fleet/msg/LeadHeartbeatLoop.java

@@ -2,6 +2,7 @@ package dev.ltms.fleet.msg;
 
 import dev.ltms.fleet.herdr.AgentControl;
 import dev.ltms.fleet.herdr.AgentStatus;
+import dev.ltms.fleet.lead.LeadContextGauge;
 import dev.ltms.fleet.mcp.PrimaryRegistry;
 import dev.ltms.fleet.metrics.FleetMetrics;
 import dev.ltms.fleet.metrics.Metrics;
@@ -13,6 +14,7 @@ import java.util.ArrayList;
 import java.util.List;
 import java.util.concurrent.ScheduledExecutorService;
 import java.util.concurrent.TimeUnit;
+import java.util.function.Function;
 import java.util.function.LongSupplier;
 import java.util.function.Supplier;
 
@@ -44,6 +46,15 @@ import java.util.function.Supplier;
  *       loop stands down, so two competing injections never start two turns in the same pane
  *       (constraint 6).</li>
  * </ol>
+ *
+ * <p><b>fleetd #609 — context-high notice.</b> Optionally ({@code contextHighNudge}, opt-in like the
+ * loop itself), a tick that finds the lead's own {@link LeadContextGauge} reading at {@link
+ * LeadContextGauge.State#HIGH} appends a text notice to whatever nudge it sends, telling the lead to
+ * consider {@code fleet_handover}. This is text only — it never rolls a pane itself. It fires once per
+ * HIGH stretch (a latch, cleared only by a later {@code OK} reading — {@code UNKNOWN} neither sets nor
+ * clears it, since "I could not look" must not be read as "it got better"), and it never spends the
+ * quiet-nudge budget: an idle, quiet, HIGH-context lead is exactly the case {@link Action#QUIET_DONE}
+ * would otherwise swallow, and it is the one case most worth interrupting the quiet cap for.
  */
 public final class LeadHeartbeatLoop {
 
@@ -63,11 +74,16 @@ public final class LeadHeartbeatLoop {
     private final long backoffMs;
     private final int quietNudgeCap;
     private final Metrics metrics; // CB-512 pattern: nullable — no registry in unit tests
+    private final LeadContextSource contextSource; // fleetd #609
+    private final boolean contextHighNudge; // fleetd #609: opt-in, like the loop itself
+    private final boolean requireOperatorConfirm; // fleetd #621: mirrors leadRollover.requireOperatorConfirm
 
     /** When the current idle stretch began (nanos), or {@link #NOT_IDLE}. Single scheduler thread only. */
     private long idleSinceNanos = NOT_IDLE;
     /** Consecutive nudges that found no pending fleet state. Single scheduler thread only. */
     private int quietCount = 0;
+    /** fleetd #609: latched "already told this lead about this HIGH stretch". Single scheduler thread only. */
+    private boolean contextNotified = false;
 
     /** Constructor with an injectable clock and no metric registry (unit tests, or wiring that opts out). */
     public LeadHeartbeatLoop(PrimaryRegistry primaryRegistry, AgentControl agents, ReplyInbox inbox,
@@ -75,7 +91,7 @@ public final class LeadHeartbeatLoop {
                              ScheduledExecutorService scheduler, LongSupplier clock,
                              long idleAfterNanos, long backoffMs, int quietNudgeCap) {
         this(primaryRegistry, agents, inbox, roster, pushLoop, scheduler, clock,
-                idleAfterNanos, backoffMs, quietNudgeCap, null);
+                idleAfterNanos, backoffMs, quietNudgeCap, null, LeadContextSource.none(), false);
     }
 
     /** As above, with a metric registry (the CB-512 pattern) so nudge outcomes are counted. */
@@ -83,6 +99,40 @@ public final class LeadHeartbeatLoop {
                              Supplier<List<MemberSession>> roster, ReplyPushLoop pushLoop,
                              ScheduledExecutorService scheduler, LongSupplier clock,
                              long idleAfterNanos, long backoffMs, int quietNudgeCap, Metrics metrics) {
+        this(primaryRegistry, agents, inbox, roster, pushLoop, scheduler, clock,
+                idleAfterNanos, backoffMs, quietNudgeCap, metrics, LeadContextSource.none(), false);
+    }
+
+    /**
+     * fleetd #609: as above, plus the lead's own context source and whether a HIGH reading should
+     * append a hand-over notice to the loop's nudge. Pass {@link LeadContextSource#none()} and
+     * {@code false} to keep the pre-#609 behaviour exactly (both existing public constructors do).
+     *
+     * <p>fleetd #621: delegates to the full constructor with {@code requireOperatorConfirm=true} —
+     * the pre-#621 wording ("ask the operator ... only the operator can approve the roll") assumed
+     * the config default, so every caller of this overload keeps that text byte-identical.
+     */
+    public LeadHeartbeatLoop(PrimaryRegistry primaryRegistry, AgentControl agents, ReplyInbox inbox,
+                             Supplier<List<MemberSession>> roster, ReplyPushLoop pushLoop,
+                             ScheduledExecutorService scheduler, LongSupplier clock,
+                             long idleAfterNanos, long backoffMs, int quietNudgeCap, Metrics metrics,
+                             LeadContextSource contextSource, boolean contextHighNudge) {
+        this(primaryRegistry, agents, inbox, roster, pushLoop, scheduler, clock,
+                idleAfterNanos, backoffMs, quietNudgeCap, metrics, contextSource, contextHighNudge, true);
+    }
+
+    /**
+     * fleetd #621: as above, plus the daemon's effective {@code leadRollover.requireOperatorConfirm}
+     * value — threaded into {@link #contextNotice(boolean, LeadContextGauge.Reading, boolean, boolean)}
+     * so the notice's wording tracks the config the daemon actually enforces (see {@code
+     * LeadRollover.confirm}) instead of always asserting the operator gate is on.
+     */
+    public LeadHeartbeatLoop(PrimaryRegistry primaryRegistry, AgentControl agents, ReplyInbox inbox,
+                             Supplier<List<MemberSession>> roster, ReplyPushLoop pushLoop,
+                             ScheduledExecutorService scheduler, LongSupplier clock,
+                             long idleAfterNanos, long backoffMs, int quietNudgeCap, Metrics metrics,
+                             LeadContextSource contextSource, boolean contextHighNudge,
+                             boolean requireOperatorConfirm) {
         this.primaryRegistry = primaryRegistry;
         this.agents = agents;
         this.inbox = inbox;
@@ -94,6 +144,20 @@ public final class LeadHeartbeatLoop {
         this.backoffMs = backoffMs;
         this.quietNudgeCap = quietNudgeCap;
         this.metrics = metrics;
+        this.contextSource = contextSource;
+        this.contextHighNudge = contextHighNudge;
+        this.requireOperatorConfirm = requireOperatorConfirm;
+    }
+
+    /**
+     * fleetd #609: one lead's own context reading, keyed by its terminal id — the same injected-source
+     * idiom {@code FleetMcp.LeadSeatSource}/{@code FleetMcp.LeadConfigDirSource} already use.
+     */
+    public record LeadContextSource(Function<String, LeadContextGauge.Reading> readingFor) {
+        /** Inert source — every lead reads UNKNOWN, so the context notice can never fire. */
+        public static LeadContextSource none() {
+            return new LeadContextSource(_ -> LeadContextGauge.Reading.unknown());
+        }
     }
 
     /**
@@ -126,8 +190,11 @@ public final class LeadHeartbeatLoop {
         STAND_DOWN
     }
 
-    /** The outcome of one decision: the action plus the state to persist for the next tick. */
-    record Decision(Action action, Long idleSinceNanos, int quietCount) {}
+    /**
+     * The outcome of one decision: the action, the state to persist for the next tick, and (fleetd
+     * #609) whether the lead has now been told about the current HIGH context stretch.
+     */
+    record Decision(Action action, Long idleSinceNanos, int quietCount, boolean contextNotified) {}
 
     /**
      * Pure decision function: given the current loop state and fleet/lead facts, return what to do
@@ -142,34 +209,47 @@ public final class LeadHeartbeatLoop {
      * @param pushLoopActive  whether {@link ReplyPushLoop} is currently nudging some target (constraint 6)
      * @param leadKnown       whether a lead terminal is known to nudge at all
      * @param fleet           a snapshot of the pending fleet state (constraint 5)
+     * @param context         fleetd #609: the lead's own {@link LeadContextGauge} reading for this tick
+     * @param contextNotified fleetd #609: whether the lead has already been told about the current HIGH
+     *                        stretch — a latch, carried forward by {@link #applyDecision}
      * @return the action to take and the state to persist
      */
     Decision decide(long nowNanos, Long idleSinceNanos, int quietCount, AgentStatus status,
-                    boolean pushLoopActive, boolean leadKnown, FleetState fleet) {
+                    boolean pushLoopActive, boolean leadKnown, FleetState fleet,
+                    LeadContextGauge.State context, boolean contextNotified) {
+        // fleetd #609: re-arm the latch only on a positive OK reading. UNKNOWN means "I could not
+        // look", not "it got better" — re-arming on UNKNOWN would let a flapping gauge (a transcript
+        // read that misses one tick) nudge a full lead again on every recovery, defeating the "once
+        // per HIGH stretch" promise. Computed once, up front, so every gate below carries it forward
+        // unchanged unless it is the gate that actually discharges it.
+        boolean latch = context == LeadContextGauge.State.OK ? false : contextNotified;
+        boolean contextHigh = contextHighNudge && context == LeadContextGauge.State.HIGH;
+
         // Constraint 6: while ReplyPushLoop is actively nudging the lead, injecting a second,
         // competing prompt into the same pane would start a second turn — racing loops multiply
         // turns and context burn. Stand aside, and treat the active push as real state (re-arm the
         // quiet counter), because the reply that drove it is exactly the kind of new state that
-        // should reset the cap.
+        // should reset the cap. The context latch is untouched: standing down must not spend the
+        // one notice this stretch gets.
         if (pushLoopActive) {
-            return new Decision(Action.STAND_DOWN, idleSinceNanos, 0);
+            return new Decision(Action.STAND_DOWN, idleSinceNanos, 0, latch);
         }
         // Constraint 2: a WORKING lead is making progress and must NOT be touched; an unreadable
         // status (read failure, or the agent is gone) is safest treated the same way — never inject
         // into a state we cannot read. Either way, reset the idle window and the quiet counter: the
         // lead was / may be active, so the next idle stretch must count its own quiet period fresh.
         if (status == null || !status.injectable()) {
-            return new Decision(Action.LEAD_BUSY, null, 0);
+            return new Decision(Action.LEAD_BUSY, null, 0, latch);
         }
         if (idleSinceNanos == null) {
             // The lead just became injectable — record the start of an idle stretch and wait out the
             // debounce quiet period before ever nudging (constraint 3).
-            return new Decision(Action.WAIT_IDLE, nowNanos, quietCount);
+            return new Decision(Action.WAIT_IDLE, nowNanos, quietCount, latch);
         }
         if (nowNanos - idleSinceNanos < idleAfterNanos) {
             // Still within the quiet period: the lead that just finished a turn sits momentarily idle
             // and must not be re-prompted into every natural pause.
-            return new Decision(Action.WAIT_IDLE, idleSinceNanos, quietCount);
+            return new Decision(Action.WAIT_IDLE, idleSinceNanos, quietCount, latch);
         }
         // Past the quiet period with an injectable lead: it is a genuine candidate for a nudge. Two
         // gating facts decide whether and how:
@@ -177,23 +257,33 @@ public final class LeadHeartbeatLoop {
             // No lead terminal is known yet (e.g. the registry has not learned one) — there is nobody
             // to nudge. Keep waiting; the window stays open so discovery re-arms it without a fresh
             // quiet period.
-            return new Decision(Action.WAIT_IDLE, idleSinceNanos, quietCount);
+            return new Decision(Action.WAIT_IDLE, idleSinceNanos, quietCount, latch);
         }
         if (fleet.hasPending()) {
             // Real fleet state is waiting — a worker reply or a DONE session. This is new state, so
-            // it resets the quiet counter (constraint 4) and the lead is nudged to go collect it.
-            return new Decision(Action.INJECT, idleSinceNanos, 0);
+            // it resets the quiet counter (constraint 4) and the lead is nudged to go collect it. The
+            // nudge text carries the context notice too when contextHigh — see injectNudge/contextNotice
+            // — so this route discharges the same duty and must set the latch.
+            return new Decision(Action.INJECT, idleSinceNanos, 0, latch || contextHigh);
+        }
+        if (contextHigh && !latch) {
+            // fleetd #609: the lead is idle, its context is full, and nothing is pending. This is the
+            // one case the quiet cap would otherwise swallow, and it is exactly when the lead most
+            // needs to hear it. Fire once per HIGH stretch, and do NOT spend the quiet budget on it:
+            // this is an event notice, not a "are you still there" nudge.
+            return new Decision(Action.INJECT, idleSinceNanos, quietCount, true);
         }
         if (quietCount < quietNudgeCap) {
             // Nothing is pending, but the cap is not exhausted: nudge anyway, telling the lead
             // exactly that nothing is waiting so it can choose to stand down rather than hunt
-            // (constraint 5). Count it toward the consecutive-quiet cap.
-            return new Decision(Action.INJECT, idleSinceNanos, quietCount + 1);
+            // (constraint 5). Count it toward the consecutive-quiet cap. This nudge also carries the
+            // context notice when contextHigh (already latched above, or being latched now).
+            return new Decision(Action.INJECT, idleSinceNanos, quietCount + 1, latch || contextHigh);
         }
         // Nothing pending and the cap is exhausted: stop nudging until real state appears again
         // (constraint 4). The loop still ticks on backoff so a genuinely new reply or session change
         // re-arms it — QUIET_DONE stops injection, not observation.
-        return new Decision(Action.QUIET_DONE, idleSinceNanos, quietCount);
+        return new Decision(Action.QUIET_DONE, idleSinceNanos, quietCount, latch);
     }
 
     // --- loop ----------------------------------------------------------------------------------
@@ -203,62 +293,195 @@ public final class LeadHeartbeatLoop {
      * does not evaluate the lead's idle state before the fleet has settled.
      */
     public void start() {
-        log.info("idle-lead heartbeat: on — nudge lead after {}s idle (recheck {}ms, quiet cap {})",
-                TimeUnit.NANOSECONDS.toSeconds(idleAfterNanos), backoffMs, quietNudgeCap);
+        // fleetd #613: contextHighNudge added alongside the three settings already here — an
+        // operator otherwise cannot tell from the boot log whether the #609 handover notice is
+        // armed, and had to load the deployed jar's config to confirm it.
+        log.info("idle-lead heartbeat: on — nudge lead after {}s idle (recheck {}ms, quiet cap {}, "
+                        + "context-high nudge {})",
+                TimeUnit.NANOSECONDS.toSeconds(idleAfterNanos), backoffMs, quietNudgeCap,
+                contextHighNudge);
         scheduler.schedule(this::tick, backoffMs, TimeUnit.MILLISECONDS);
     }
 
-    /** One loop tick, every {@link #backoffMs} — the thin scheduler around {@link #decide}. */
-    private void tick() {
+    /** One loop tick, every {@link #backoffMs} — the thin scheduler around {@link #decide}. Package-private
+     * (mirroring {@link ReplyPushLoop#tick(String)}) so tests can drive it directly with a fake clock and a
+     * fake {@link AgentControl} instead of racing the scheduler thread. */
+    void tick() {
         boolean leadKnown = primaryRegistry.primaryTerminal().isPresent();
         FleetState fleet = snapshot(inbox, roster);
         AgentStatus status = AgentStatus.UNKNOWN;
+        LeadContextGauge.Reading reading = LeadContextGauge.Reading.unknown();
         if (leadKnown) {
+            String leadTerminal = primaryRegistry.primaryTerminal().orElseThrow();
             try {
-                status = agents.status(primaryRegistry.primaryTerminal().orElseThrow());
+                status = agents.status(leadTerminal);
             } catch (RuntimeException e) {
                 // A failed status read degrades to "unknown" — decide() treats that like a busy lead
                 // and never injects into a state it cannot read. Retry on the next backoff.
                 log.debug("idle-heartbeat: status check failed for lead, will retry: {}", e.toString());
             }
+            // fleetd #609: read the lead's own context regardless of status — decide() still gates on
+            // status first (constraint 2), so this is harmless work on a WORKING lead and lets the
+            // latch state stay accurate for whenever the lead does go idle.
+            reading = contextSource.readingFor().apply(leadTerminal);
         }
 
         Decision d = decide(clock.getAsLong(),
                 idleSinceNanos == NOT_IDLE ? null : idleSinceNanos,
-                quietCount, status, pushLoop.isActive(), leadKnown, fleet);
+                quietCount, status, pushLoop.isActive(), leadKnown, fleet,
+                reading.state(), contextNotified);
         applyDecision(d);
         switch (d.action()) {
-            case INJECT -> injectNudge(fleet);
-            case QUIET_DONE -> countNudge("exhausted");
-            case WAIT_IDLE, LEAD_BUSY, STAND_DOWN -> { /* nothing to inject, nothing to count */ }
+            case INJECT -> injectNudge(d, fleet, reading);
+            case QUIET_DONE -> {
+                countNudge("exhausted");
+                contextNotified = d.contextNotified();
+            }
+            case WAIT_IDLE, LEAD_BUSY, STAND_DOWN -> contextNotified = d.contextNotified();
         }
         scheduleNext();
     }
 
-    /** Persist the state a decision returned, so the next tick starts from it. */
+    /**
+     * Persist the idle/quiet state a decision returned, so the next tick starts from it.
+     *
+     * <p>fleetd #609 review: the context latch ({@link #contextNotified}) is deliberately <em>not</em>
+     * set here any more. Setting it from the decision unconditionally — before {@link #injectNudge} even
+     * tries to send — is exactly the review's blocker: a decision to notify is not the same fact as "the
+     * notice reached the pane". Every branch of {@link #tick} now assigns {@link #contextNotified} itself,
+     * once it knows whether a send happened and whether it carried the notice (see {@link #injectNudge}).
+     */
     private void applyDecision(Decision d) {
         idleSinceNanos = d.idleSinceNanos() == null ? NOT_IDLE : d.idleSinceNanos();
         quietCount = d.quietCount();
     }
 
-    /** Send the nudge to the known lead. */
-    private void injectNudge(FleetState fleet) {
+    /**
+     * Send the nudge to the known lead, with the fleetd #609 context notice appended when it applies, and
+     * persist the context latch based on what actually happened this tick — not merely what {@code d}
+     * chose to attempt.
+     */
+    private void injectNudge(Decision d, FleetState fleet, LeadContextGauge.Reading reading) {
+        // fleetd #609 review: build the notice from the latch as it stood BEFORE this tick's decision —
+        // d.contextNotified() is the value to persist once delivery is confirmed, not the value the text
+        // itself should be built from. Otherwise a HIGH stretch that is still latched would never see the
+        // notice at all, defeating the very check this fixes.
+        String notice = contextNotice(contextHighNudge, reading, contextNotified, requireOperatorConfirm);
         var lead = primaryRegistry.primaryTerminal();
-        if (lead.isEmpty()) {
-            return; // the lead disappeared between the decision and the injection
-        }
-        String leadTerminal = lead.get();
+        boolean sent = lead.isPresent() && trySend(lead.get(), fleet.nudgeText() + notice, notice);
+        // The latch becomes true only when all three hold: decide() chose to notify, a notice was
+        // actually included in the text, and the send reached the pane without throwing. Whenever no
+        // notice was attempted (disabled, not HIGH, or already latched), nothing was promised to the lead
+        // this tick, so apply the decision's own carried-forward value unconditionally — that is how the
+        // OK-only re-arm rule and STAND_DOWN's "don't burn the notice" rule keep working through this path
+        // too. A lead that disappeared between the decision and the send (lead.isEmpty()) is treated the
+        // same as a failed send: nothing reached the pane, so the latch must not be set.
+        contextNotified = notice.isEmpty() ? d.contextNotified() : sent;
+    }
+
+    /**
+     * Attempt one herdr send and count its outcome. Returns whether {@code agents.send} returned without
+     * throwing — the caller ({@link #injectNudge}) needs this to decide whether the fleetd #609 context
+     * latch may be persisted as set.
+     */
+    private boolean trySend(String leadTerminal, String text, String notice) {
         try {
-            agents.send(leadTerminal, fleet.nudgeText());
+            agents.send(leadTerminal, text);
             log.debug("idle-heartbeat: nudge sent to lead {} (quiet nudges so far in this stretch: {})",
                     leadTerminal, quietCount);
-            countNudge("sent");
+            // fleetd #609: a nudge that carries the context notice is counted under its own outcome so
+            // it is visible in /metrics — one count per nudge either way, never two.
+            countNudge(notice.isEmpty() ? "sent" : "sent_context");
+            return true;
         } catch (RuntimeException e) {
             log.warn("idle-heartbeat: failed to nudge lead {}: {}", leadTerminal, e.toString());
             countNudge("failed");
+            return false;
         }
     }
 
+    /**
+     * fleetd #609: the text appended to a nudge when the lead's own context is full — {@code ""}
+     * whenever the notice does not apply, so callers can unconditionally append this without an extra
+     * branch. Wording stays plain (CEFR B1) and honest about who actually gates the roll — see the
+     * {@code requireOperatorConfirm} overload (fleetd #621) for which check that is. This loop only
+     * ever prints text, it never calls {@code fleet_handover} itself.
+     *
+     * @param enabled the {@code leadHeartbeat.contextHighNudge} config flag
+     * @param reading the lead's current {@link LeadContextGauge} reading
+     * @return the notice text (starting with a leading space, to append directly after {@link
+     *         FleetState#nudgeText()}), or {@code ""} when disabled or the state is not {@code HIGH}
+     */
+    static String contextNotice(boolean enabled, LeadContextGauge.Reading reading) {
+        return contextNotice(enabled, reading, false);
+    }
+
+    /**
+     * fleetd #609 review: as {@link #contextNotice(boolean, LeadContextGauge.Reading)}, but also gated on
+     * {@code alreadyNotified} — the context latch as it stood <em>before</em> the current tick's decision.
+     * Without this gate, every pending-driven {@code INJECT} that lands while the context stays {@code
+     * HIGH} would re-append the full notice on top of an already-latched stretch, making the notice's own
+     * closing sentence ("You will not be told again until your context reads ok.") false. {@link
+     * #injectNudge} is the only caller that passes a non-default {@code alreadyNotified}.
+     *
+     * <p>fleetd #621: delegates with {@code requireOperatorConfirm=true} — the pre-#621 default and the
+     * value every existing caller of this overload (including every test written before #621) already
+     * assumed, so the text this overload returns stays byte-identical.
+     *
+     * @param alreadyNotified whether the lead has already been told about the current HIGH stretch
+     */
+    static String contextNotice(boolean enabled, LeadContextGauge.Reading reading, boolean alreadyNotified) {
+        return contextNotice(enabled, reading, alreadyNotified, true);
+    }
+
+    /**
+     * fleetd #621: as {@link #contextNotice(boolean, LeadContextGauge.Reading, boolean)}, but the closing
+     * instructions also track the daemon's effective {@code leadRollover.requireOperatorConfirm} value,
+     * instead of always asserting that only the operator can approve the roll.
+     *
+     * <p>{@code LeadRollover.confirm(...)} already honours this flag: when it is {@code false}, the daemon
+     * itself gates the roll on the three handover-file checks alone (exists, modified after the {@code
+     * open()} request, and no older than {@code maxDocAgeSeconds}) and never consults {@code
+     * operatorConfirmed}. Before this parameter existed, this notice told the lead to ask the operator
+     * regardless — so a lead that followed its own instructions asked anyway, and setting the config knob
+     * to {@code false} stopped the daemon refusing the roll without stopping the operator being
+     * interrupted. This parameter is how the text is kept honest about which gate is actually live.
+     *
+     * @param requireOperatorConfirm the effective {@code leadRollover.requireOperatorConfirm} value
+     */
+    static String contextNotice(boolean enabled, LeadContextGauge.Reading reading, boolean alreadyNotified,
+                                boolean requireOperatorConfirm) {
+        if (!enabled || alreadyNotified || reading.state() != LeadContextGauge.State.HIGH) {
+            return "";
+        }
+        StringBuilder sb = new StringBuilder(" Your own context is nearly full");
+        String compactionWord = reading.compactions() == 1 ? "compaction" : "compactions";
+        if (reading.tokens() != null) {
+            sb.append(": ").append(reading.tokens()).append(" tokens used, ")
+                    .append(reading.compactions()).append(' ').append(compactionWord).append(" so far.");
+        } else {
+            // A HIGH reading always carries a non-null token count today: LeadContextGauge only
+            // reaches HIGH by comparing a number against HIGH_THRESHOLD_TOKENS. That invariant
+            // lives in another class and nothing asserts it, so this branch does not rely on it —
+            // it drops the token clause rather than printing "null tokens".
+            sb.append(" (").append(reading.compactions()).append(' ').append(compactionWord)
+                    .append(" so far).");
+        }
+        if (requireOperatorConfirm) {
+            sb.append(" A fresh session would work better. To hand over: call fleet_handover(action=\"open\"), "
+                    + "write the file it names, ask the operator, then call fleet_handover(action=\"confirm\", "
+                    + "token, operatorConfirmed). Only the operator can approve the roll. You will not be told "
+                    + "again until your context reads ok.");
+        } else {
+            sb.append(" A fresh session would work better. To hand over: call fleet_handover(action=\"open\"), "
+                    + "write the file it names, then call fleet_handover(action=\"confirm\", token). Decide for "
+                    + "yourself when to confirm: the roll goes through if the handover file exists, was "
+                    + "changed after you opened it, and is not older than maxDocAgeSeconds. You will not be "
+                    + "told again until your context reads ok.");
+        }
+        return sb.toString();
+    }
+
     /** Schedule the next tick on the scheduler thread pool. */
     private void scheduleNext() {
         scheduler.schedule(this::tick, backoffMs, TimeUnit.MILLISECONDS);

fleetd/src/main/java/dev/ltms/fleet/msg/LeadMailbox.java

@@ -63,7 +63,7 @@ import java.util.concurrent.TimeoutException;
  * which messages reached a lead. Any publish still awaiting its confirm is failed rather than left to idle out
  * the confirm timeout against a sequence number that means nothing on the new channel.
  */
-public final class LeadMailbox implements LeadChannel, AutoCloseable {
+public final class LeadMailbox implements LeadChannelHandle {
 
     private static final Logger log = LoggerFactory.getLogger(LeadMailbox.class);
 

fleetd/src/main/java/dev/ltms/fleet/msg/MessageService.java

@@ -92,8 +92,31 @@ public final class MessageService {
         QUESTION,
         /** Timed out after the message was delivered — the worker is still working. */
         TIMED_OUT_WORKING,
-        /** Timed out before delivery — the message is still queued for the worker. */
+        /**
+         * Timed out with no confirmed delivery, and the target saw nothing — the message will not
+         * arrive later, so a caller may resend. {@link #send} reaches this outcome through {@link
+         * Injector#cancel} reporting one of two routes: {@link Injector.Cancellation#CANCELLED}
+         * means the message was still queued and this call removed it; {@link
+         * Injector.Cancellation#NOT_DELIVERED} means nothing was ever sent — the queue was cleared
+         * because the target never became ready or was abandoned, or the injector's call to the
+         * target's terminal ({@link dev.ltms.fleet.herdr.AgentControl#send}) failed with a herdr
+         * error that this codebase already treats as a confirmed absence. A third route,
+         * {@link Injector.Cancellation#ATTEMPTED}, used to be folded into this same outcome
+         * (fleetd #571) — it no longer is; see {@link #TIMED_OUT_UNCONFIRMED}.
+         */
         TIMED_OUT_QUEUED,
+        /**
+         * Timed out with delivery unknown. {@link #send} reaches this outcome when {@link
+         * Injector#cancel} reports {@link Injector.Cancellation#ATTEMPTED} (fleetd #551): the call
+         * to the target's terminal ({@link dev.ltms.fleet.herdr.AgentControl#send}) was made, but
+         * this caller never observed whether it reached the pane. {@code agent.prompt} pastes
+         * <em>and submits</em> in one call, so the target may already hold a complete, submitted
+         * turn and be working on it right now — the same reality as {@link #TIMED_OUT_WORKING},
+         * just not confirmed. The message may or may not have arrived. Treat this as neither a
+         * confirmed delivery nor a confirmed absence: a caller that resends on this outcome risks a
+         * double delivery — the same brief typed into the pane twice (fleetd #571).
+         */
+        TIMED_OUT_UNCONFIRMED,
         /** Another send to this session was in flight for the whole window. */
         BUSY,
         /**
@@ -299,12 +322,21 @@ public final class MessageService {
      */
     private final ConcurrentHashMap<String, Boolean> strandedReplies = new ConcurrentHashMap<>();
     /**
-     * Targets whose last send timed out with {@link Outcome#TIMED_OUT_QUEUED} (CB-640) — the
-     * message never reached the {@link Injector} delivery window before the caller's deadline, so
-     * it is still sitting in the injector's own per-target queue. Set where {@link #send} already
-     * computes {@code wasDelivered} for that outcome; no new queue is kept here, only the fact.
-     * Cleared the same way as {@link #strandedReplies}: the next accepted delivery for the target
-     * ({@link #send} opening a fresh waiter) or a teardown ({@link #abandon}).
+     * Targets whose last send timed out with no confirmed delivery (CB-640) — {@link #send} called
+     * {@link Injector#cancel} and got back something other than {@code DELIVERED}. That covers
+     * three histories, not one: {@link Injector.Cancellation#CANCELLED} — the message was still
+     * queued and {@code cancel} removed it right there; {@link Injector.Cancellation#NOT_DELIVERED}
+     * — nothing was ever sent, because the target never became ready, was torn down, or the call to
+     * its terminal failed with a herdr error this codebase already treats as a confirmed absence; or
+     * {@link Injector.Cancellation#ATTEMPTED} (fleetd #551) — the call to the target's terminal was
+     * made and its outcome is unknown, so the target may already hold a complete, submitted turn.
+     * Only the first two mean the message will not arrive later and the target saw nothing; on the
+     * third it may already have arrived in full — and the caller sees a different outcome for it
+     * ({@link Outcome#TIMED_OUT_UNCONFIRMED}, fleetd #571) than for the first two ({@link
+     * Outcome#TIMED_OUT_QUEUED}). Set where {@link #send} already computes {@code wasDelivered} for
+     * that outcome; no queue is kept here, only the fact that the send ended with no confirmed
+     * delivery. Cleared the same way as {@link #strandedReplies}: the next accepted delivery for the
+     * target ({@link #send} opening a fresh waiter) or a teardown ({@link #abandon}).
      */
     private final ConcurrentHashMap<String, Boolean> queuedDeliveries = new ConcurrentHashMap<>();
     private final AtomicLong ticketSeq = new AtomicLong();
@@ -391,12 +423,22 @@ public final class MessageService {
 
     /**
      * Read-only delegation fact for fleet views (CB-640): {@code target}'s last send timed out
-     * before the {@link Injector} ever delivered it — the caller saw
-     * {@link Outcome#TIMED_OUT_QUEUED} (see the {@code TimeoutException} branch of {@link #send}),
-     * and the message is still sitting in the injector's per-target queue waiting for the worker
-     * to go idle. Distinct from {@link Outcome#TIMED_OUT_WORKING}, where delivery already happened
-     * and only the reply is outstanding. Cleared the next time this target's delivery is accepted
-     * or the target is abandoned — see {@link #queuedDeliveries}.
+     * with no confirmed delivery — the caller saw {@link Outcome#TIMED_OUT_QUEUED} or {@link
+     * Outcome#TIMED_OUT_UNCONFIRMED} (fleetd #571; see the {@code TimeoutException} branch of
+     * {@link #send}). Despite the method's name, this is not proof that a message is sitting in a
+     * queue: {@link Injector#cancel} reports this outcome through three routes. {@link
+     * Injector.Cancellation#CANCELLED} means the message was still queued and got removed right
+     * there. {@link Injector.Cancellation#NOT_DELIVERED} means nothing was ever sent — the target
+     * never became ready, was torn down, or the call to its terminal failed with a herdr error this
+     * codebase already treats as a confirmed absence. Only these two routes mean the message will
+     * not arrive later, and both report {@code TIMED_OUT_QUEUED}. {@link
+     * Injector.Cancellation#ATTEMPTED} (fleetd #551) means the call to the target's terminal was
+     * made and its outcome is unknown: {@code agent.prompt} pastes <em>and submits</em> in one
+     * call, so on this route the target may already hold a complete, submitted turn and be
+     * working on it right now — it does NOT follow that the target saw nothing, and this route
+     * reports {@code TIMED_OUT_UNCONFIRMED} instead. Distinct from {@link Outcome#TIMED_OUT_WORKING},
+     * where delivery already happened and only the reply is outstanding. Cleared the next time this
+     * target's delivery is accepted or the target is abandoned — see {@link #queuedDeliveries}.
      */
     public boolean hasQueuedDelivery(String target) {
         return target != null && queuedDeliveries.containsKey(target);
@@ -416,15 +458,15 @@ public final class MessageService {
     /**
      * Read-only delegation fact for fleet views (CB-640): an async ticket is still
      * {@link Phase#PENDING} against {@code target}, yet nothing is actually in flight for it — no
-     * open rendezvous waiter ({@link #hasAcceptedDelivery}) and no message still sitting in the
-     * injector's queue ({@link #hasQueuedDelivery}). A healthy PENDING ticket can briefly look this
-     * way while its virtual thread has not yet been scheduled or is blocked on the session lock
-     * behind another send to the same target, so this is a snapshot fact for the health classifier
-     * to weigh across ticks, not proof on its own that the ticket is stuck. It also genuinely
-     * persists — not just as a passing race — once an async {@code fleet_ask} lapses unanswered:
-     * {@link #ask} clears the ticket's question and returns it to {@code PENDING}, but {@link #send}
-     * already closed the forward waiter the instant the question surfaced, so the target has
-     * neither an accepted nor a queued delivery left to show for it.
+     * open rendezvous waiter ({@link #hasAcceptedDelivery}) and no record of a send that ended with
+     * no confirmed delivery ({@link #hasQueuedDelivery}). A healthy PENDING ticket can briefly look
+     * this way while its virtual thread has not yet been scheduled or is blocked on the session
+     * lock behind another send to the same target, so this is a snapshot fact for the health
+     * classifier to weigh across ticks, not proof on its own that the ticket is stuck. It also
+     * genuinely persists — not just as a passing race — once an async {@code fleet_ask} lapses
+     * unanswered: {@link #ask} clears the ticket's question and returns it to {@code PENDING}, but
+     * {@link #send} already closed the forward waiter the instant the question surfaced, so the
+     * target has neither an accepted nor a queued delivery left to show for it.
      *
      * <p><strong>Deliberately still {@code question == null} only (fleetd #275).</strong> This
      * method must not also report a still-{@link Phase#ASKING} task as orphaned: the worker may
@@ -611,7 +653,7 @@ public final class MessageService {
         return switch (o) {
             case REPLIED -> "replied";
             case COMPLETED_UNREPLIED -> "completion_fallback";
-            case TIMED_OUT_WORKING, TIMED_OUT_QUEUED, BUSY -> "timeout";
+            case TIMED_OUT_WORKING, TIMED_OUT_QUEUED, TIMED_OUT_UNCONFIRMED, BUSY -> "timeout";
             case WORKER_FAILED -> "failed";
             case BACKEND_EXHAUSTED -> "backend_exhausted";
             case STALE_TURN, QUESTION -> null; // not a completed delegation
@@ -713,7 +755,7 @@ public final class MessageService {
      * failure.
      *
      * <p><strong>Without {@code sweepAsking} on the release path, a target torn down while
-     * genuinely {@code ASKING} was unrecoverable.</strong> {@link #resolveQuestion} had already
+     * genuinely {@code ASKING} was unrecoverable.</strong> {@link Rendezvous#resolveQuestion(String, String, String)} had already
      * closed the forward waiter the instant the question surfaced (so the {@code waiter} branch
      * below finds nothing to fail), the {@code question == null} guard excluded the task from
      * {@code matching} (so the loop below skipped it too), and the worker's own {@code fleet_ask}
@@ -940,6 +982,7 @@ public final class MessageService {
                 } catch (TimeoutException e) {
                     boolean wasDelivered = delivery.completion().isDone()
                             && !delivery.completion().isCompletedExceptionally();
+                    Injector.Cancellation cancellation = null;
                     if (!wasDelivered) {
                         if (timeoutCancellationRaceHookForTest != null) {
                             // Test-only (fleetd #345): see the field's own javadoc.
@@ -947,16 +990,27 @@ public final class MessageService {
                         }
                         // The target monitor makes cancellation atomic with onStatus picking this
                         // Pending up. If pickup won, report TIMED_OUT_WORKING because the text landed.
-                        wasDelivered = injector.cancel(delivery) == Injector.Cancellation.DELIVERED;
+                        cancellation = injector.cancel(delivery);
+                        wasDelivered = cancellation == Injector.Cancellation.DELIVERED;
                     }
                     log.debug("send to {} timed out (delivered={})", target, wasDelivered);
-                    if (!wasDelivered) {
-                        // CB-640: record that delivery did not happen for fleet health (see
-                        // queuedDeliveries). The exact Pending was cancelled, so it cannot arrive later.
+                    Outcome outcome;
+                    if (wasDelivered) {
+                        outcome = Outcome.TIMED_OUT_WORKING;
+                    } else if (cancellation == Injector.Cancellation.ATTEMPTED) {
+                        // fleetd #571: the call to the target's terminal was made and its outcome is
+                        // unknown — the message may already have arrived in full, so this must not
+                        // be reported as TIMED_OUT_QUEUED, which promises it never will.
+                        outcome = Outcome.TIMED_OUT_UNCONFIRMED;
+                    } else {
+                        // CB-640: record that delivery is not confirmed, for fleet health (see
+                        // queuedDeliveries). cancellation is CANCELLED (this call removed a
+                        // still-queued Pending) or NOT_DELIVERED (an earlier attempt already failed
+                        // with a confirmed absence) — both mean the target saw nothing.
                         queuedDeliveries.put(target, Boolean.TRUE);
+                        outcome = Outcome.TIMED_OUT_QUEUED;
                     }
-                    return recorded(new Reply(
-                            wasDelivered ? Outcome.TIMED_OUT_WORKING : Outcome.TIMED_OUT_QUEUED, null));
+                    return recorded(new Reply(outcome, null));
                 } catch (ExecutionException e) {
                     Throwable cause = e.getCause();
                     throw cause instanceof RuntimeException re ? re : new IllegalStateException(cause);
@@ -1096,21 +1150,33 @@ public final class MessageService {
         }
         try {
             CompletableFuture<Rendezvous.Resolution> reply = rendezvous.open(workerSession);
-            // #282: mirror send()'s registration (:802) so a SECOND fleet_ask inside this same
-            // resumed turn can re-associate the async ticket with its new turnId via
-            // markAsyncQuestion — without this, that second ask has no Task to attach to, and
-            // markAsyncQuestion silently returns null.
-            Task task = asyncTasksByTurn.get(turnId);
-            if (task != null) {
-                asyncTasksByWaiter.put(reply, task);
-            }
-            if (!rendezvous.answerAsk(turnId, content)) {
-                asyncTasksByWaiter.remove(reply);
-                rendezvous.close(workerSession, reply);
-                return new Reply(Outcome.STALE_TURN, null); // lapsed between the lookup and the unblock
-            }
-            clearAsyncQuestion(turnId, false);
+            // fleetd #575: this try used to open below, AFTER the Task lookup/registration and the
+            // STALE_TURN early return that follows it — so that return was covered only by a
+            // hand-rolled copy of the finally's own cleanup pair, not the finally itself. Widening the
+            // try up to wrap the registration closes the gap structurally: every exit from here on,
+            // STALE_TURN included, now runs through the one finally below exactly once, and the
+            // duplicated pair is gone. This did not fix a live leak — see the ticket: neither
+            // rendezvous.answerAsk nor clearAsyncQuestion(turnId, false) can throw, so nothing ever
+            // actually left through the old gap uncovered — but #572 found this exact drift (one
+            // finally asserted, an identical sibling not) on this same file, and the hand-rolled copy
+            // was the wrong shape to keep regardless of whether it was ever exercised.
             try {
+                // #282: mirror send()'s registration (:802) so a SECOND fleet_ask inside this same
+                // resumed turn can re-associate the async ticket with its new turnId via
+                // markAsyncQuestion — without this, that second ask has no Task to attach to, and
+                // markAsyncQuestion silently returns null.
+                Task task = asyncTasksByTurn.get(turnId);
+                if (task != null) {
+                    asyncTasksByWaiter.put(reply, task);
+                }
+                if (answerAskLapseRaceHookForTest != null) {
+                    // Test-only (fleetd #575): see the field's own javadoc.
+                    answerAskLapseRaceHookForTest.run();
+                }
+                if (!rendezvous.answerAsk(turnId, content)) {
+                    return new Reply(Outcome.STALE_TURN, null); // lapsed between the lookup and the unblock
+                }
+                clearAsyncQuestion(turnId, false);
                 Rendezvous.Resolution r = reply.get(remainingMillis(deadlineNanos), TimeUnit.MILLISECONDS);
                 Reply result = new Reply(outcomeOf(r.kind()), r.text(), r.turnId());
                 // #282: this waiter can resolve with a FRESH question rather than a terminal reply —
@@ -1610,6 +1676,30 @@ public final class MessageService {
         this.askTimeoutRaceHookForTest = hook;
     }
 
+    /**
+     * Null in production; test seam for fleetd #575 — invoked from {@link #answer}, right after this
+     * call's own {@code Task} registration and right before its {@code rendezvous.answerAsk(turnId,
+     * content)} call. A test installs this to complete the SAME turnId's ask directly via {@link
+     * Rendezvous#answerAsk} from inside that exact window, deterministically reproducing what a
+     * second, concurrent {@code answer()} call racing to unblock the same ask can otherwise only
+     * win by timing luck: this call's own {@code askSession(turnId)} lookup at the top already saw
+     * the ask as open, but by the time it reaches {@code rendezvous.answerAsk} here, the other call
+     * already completed it (or the worker's own {@code ask()} teardown already closed it) — so this
+     * call must see {@code false} and return {@link Outcome#STALE_TURN}, exactly the "lapsed between
+     * the lookup and the unblock" case named at that call site. Proves the #575 fix (widening this
+     * method's try so a single finally covers this exit) does not change that outcome and still
+     * cleans this call's own {@code reply} up exactly once.
+     */
+    private volatile Runnable answerAskLapseRaceHookForTest;
+
+    /**
+     * Test-only (fleetd #575): install {@link #answerAskLapseRaceHookForTest}. Package-private so the
+     * test, in the same package, can reach it without widening any production API.
+     */
+    void setAnswerAskLapseRaceHookForTest(Runnable hook) {
+        this.answerAskLapseRaceHookForTest = hook;
+    }
+
     /** A new send must not open a waiter while an async ticket owns this worker's paused turn. */
     private boolean hasAsyncQuestion(String target) {
         return asyncTasksByTurn.values().stream().anyMatch(task -> target.equals(task.target));

fleetd/src/main/java/dev/ltms/fleet/msg/ReplyPushLoop.java

@@ -44,7 +44,7 @@ import java.util.stream.Collectors;
  * still holds an unacked message ({@link #pendingReplies}), tickets not yet collected
  * ({@link #pendingTickets}), and open questions not yet answered or lapsed
  * ({@link #pendingQuestions}) — and sends at most one combined nudge per tick
- * ({@link #injectNudge(String, int, int, int)}). Work that arrives while the lead is busy is
+ * ({@link #injectNudge(String, int, int, int, int, int)}). Work that arrives while the lead is busy is
  * never lost: it is re-read fresh on every tick until the lead is injectable or its own reminder
  * cap ({@link #maxReminders}) is reached — each source spends from its own budget, so one source
  * exhausting its cap does not stop nudges about the others (post-CB-590 regression fix; see

fleetd/src/main/java/dev/ltms/fleet/peer/MemberRole.java

@@ -29,8 +29,8 @@ public enum MemberRole {
      * <p>Reads the repo and writes analysis. Never commits code and never opens a pull request —
      * an architect that starts implementing has stopped doing the job that makes it useful.
      *
-     * <p>Architects are the one member kind declared in config, because a lead addresses the same
-     * slots across many tickets and needs a stable name for them.
+     * <p>Architects are the one member kind with live slot binding, because a lead addresses the
+     * same slots across many tickets and needs a stable name for them.
      */
     ARCHITECT,
 
@@ -43,6 +43,14 @@ public enum MemberRole {
      */
     DEV,
 
+    /**
+     * Sweeps an assigned package for defects and reports several ranked findings.
+     *
+     * <p>Never changes code, commits, or opens a pull request. A hunt gathers evidence, which can
+     * include running the build, but leaves every fix to a later implementation unit.
+     */
+    HUNTER,
+
     /**
      * Reviews a diff it did not write and reports one structured finding.
      *
@@ -59,7 +67,7 @@ public enum MemberRole {
 
     /**
      * The {@code fleet:} block that holds this role's pool — {@code architects},
-     * {@code developers}, {@code reviewers}.
+     * {@code developers}, {@code hunters}, {@code reviewers}.
      *
      * <p>Plural, and not always the wire name: the pool of things a {@code dev} may run on reads
      * naturally as {@code developers:}. The wire name stays the singular {@code dev}, because that
@@ -69,6 +77,7 @@ public enum MemberRole {
         return switch (this) {
             case ARCHITECT -> "architects";
             case DEV -> "developers";
+            case HUNTER -> "hunters";
             case REVIEWER -> "reviewers";
         };
     }

fleetd/src/main/java/dev/ltms/fleet/placement/BackendQuarantine.java

@@ -3,6 +3,7 @@ package dev.ltms.fleet.placement;
 import java.util.LinkedHashMap;
 import java.util.Map;
 import java.util.Objects;
+import java.util.Optional;
 import java.util.OptionalLong;
 import java.util.concurrent.ConcurrentHashMap;
 import java.util.function.LongSupplier;
@@ -21,46 +22,158 @@ import java.util.function.LongSupplier;
  * <p>The clock is injected ({@link LongSupplier}, conventionally {@code System::nanoTime} like
  * {@code FleetHealthMonitor}), never read inline, so a quarantine's expiry is testable without a
  * real sleep.
+ *
+ * <h2>Escalation (fleetd #466)</h2>
+ * A flat cooldown does not fit every exhaustion. A backend that reports "out of capacity for the
+ * rest of the hour" recovers in one cooldown; a weekly subscription limit does not — it keeps
+ * reporting exhausted on every attempt made before the window resets, so a flat 30-minute cooldown
+ * (the default {@code cooldownNanos}) means roughly 336 pointless spawn attempts across a week, one
+ * every cooldown.
+ *
+ * <p><strong>This class only ever sees the exhaustion signal.</strong> Its only production caller is
+ * {@code Fleetd.exhaustionSink}, wired to fire on a {@code BACKEND_EXHAUSTED} classification alone.
+ * The daemon's other outage state — a credential "cooling off" after repeated non-exhaustion
+ * backend errors (an HTTP 5xx storm, say) — is a separate mechanism, {@code BackendOutagePolicy},
+ * with its own short fixed 60s cooldown and no repeat tracking. The two are never merged: escalating
+ * on a cooling-off signal would turn a transient 5xx storm into a multi-hour backoff, which is
+ * exactly the failure this ticket is not asking for. Confirmed by reading every call site of
+ * {@link #quarantine} — {@code BackendOutagePolicy} has its own {@code coolOff} method and never
+ * calls this one.
+ *
+ * <p><strong>Mechanism</strong> — the {@link #withEscalation} constructors track, per credential, how
+ * many times in a row {@link #quarantine} has been called without an intervening "quiet" gap.
+ * Each call computes {@code cooldownNanos * backoffMultiplier ^ (repeatCount - 1)}, capped at
+ * {@code maxCooldownNanos}. A call counts as a continuation of the same streak — {@code repeatCount}
+ * increments — when it arrives no more than one base {@code cooldownNanos} after the previous
+ * quarantine's deadline (this covers both "still quarantined" and "quarantine just expired and it
+ * was exhausted again immediately"); otherwise the streak resets and this call is treated as a fresh
+ * first occurrence at the base cooldown.
+ *
+ * <p><strong>Reset, honestly stated.</strong> The ideal reset signal is "the cooldown expired and the
+ * next attempt succeeded" — but nothing in this codebase reports a spawn success back to this class
+ * (checked: {@code SessionManager} and {@code CompositePeerLauncher} never call any method here
+ * except {@link #quarantine}/{@link #isQuarantined}/{@link #remainingSeconds}, none of which is a
+ * success hook). Lacking that signal, the reset used here is a time-based proxy: a base-cooldown's
+ * worth of quiet — no exhaustion report for that credential — since the last quarantine ended. It is
+ * not proof the credential started working again, only the best available evidence without adding an
+ * active probe, which is out of scope by the operator's own design constraint (no automatic probing
+ * of a limited backend).
+ *
+ * <p><strong>Ceiling.</strong> {@code maxCooldownNanos} bounds the growth — an unbounded backoff is a
+ * permanent, unrecoverable-without-a-restart outage, which would be worse than the flat-rate bug this
+ * escalation fixes. {@link #withEscalation(LongSupplier, long)} defaults the ceiling to
+ * {@value #DEFAULT_MAX_COOLDOWN_MULTIPLE}x the base cooldown (12x the 1800s default ≈ 6 hours), so a
+ * chronically exhausted credential still gets re-tried roughly every 6 hours instead of every 30
+ * minutes — about a dozen attempts a week instead of ~336.
+ *
+ * <p><strong>Backward compatibility.</strong> The original two-argument {@link #BackendQuarantine(
+ * LongSupplier, long)} constructor is unchanged in behaviour: it is exactly {@code
+ * withEscalation}'s mechanism with {@code backoffMultiplier = 1.0} and {@code maxCooldownNanos =
+ * cooldownNanos}, which collapses the formula back to the original flat {@code now + cooldownNanos}
+ * on every call regardless of history. Every existing call site (roughly 20 across the test suite,
+ * plus {@link #none()}) keeps its current shape and behaviour unchanged.
  */
 public final class BackendQuarantine {
 
-    private final ConcurrentHashMap<String, Long> quarantinedUntilNanos = new ConcurrentHashMap<>();
+    /** Default growth per consecutive exhaustion streak — see the class doc's Mechanism section. */
+    static final double DEFAULT_BACKOFF_MULTIPLIER = 2.0;
+    /** Default ceiling, expressed as a multiple of the base cooldown — see the class doc's Ceiling section. */
+    static final long DEFAULT_MAX_COOLDOWN_MULTIPLE = 12;
+
+    private final ConcurrentHashMap<String, QuarantineState> quarantines = new ConcurrentHashMap<>();
     private final LongSupplier nowNanos;
     private final long cooldownNanos;
+    private final double backoffMultiplier;
+    private final long maxCooldownNanos;
     /** True only for {@link #none()}. See {@link #quarantine} for why this exists. */
     private final boolean inert;
 
+    /** How many consecutive exhaustion reports a credential is on, and when the resulting cooldown ends. */
+    private record QuarantineState(int repeatCount, long deadlineNanos) {
+    }
+
     /**
+     * Flat cooldown, unchanged from before fleetd #466 — every {@link #quarantine} call blocks the
+     * credential for exactly {@code cooldownNanos}, regardless of how many times it was called
+     * before. Equivalent to {@link #withEscalation} with no growth ({@code backoffMultiplier = 1.0})
+     * and a ceiling equal to the base cooldown, so it degrades to the identical {@code now +
+     * cooldownNanos} formula every call. Kept for the existing call sites that want a fixed cooldown
+     * (and for tests exercising the fixed-cooldown shape in isolation); production wiring uses
+     * {@link #withEscalation} instead.
+     *
      * @param nowNanos      monotonic clock, injected for testability
      * @param cooldownNanos how long a fresh {@link #quarantine} call blocks the credential for;
      *                      must be positive
      */
     public BackendQuarantine(LongSupplier nowNanos, long cooldownNanos) {
-        this(nowNanos, cooldownNanos, false);
+        this(nowNanos, cooldownNanos, 1.0, cooldownNanos, false);
     }
 
-    private BackendQuarantine(LongSupplier nowNanos, long cooldownNanos, boolean inert) {
+    /**
+     * Escalating cooldown (fleetd #466) — see the class doc's Mechanism/Reset/Ceiling sections.
+     *
+     * @param nowNanos          monotonic clock, injected for testability
+     * @param cooldownNanos     base cooldown, applied to a fresh (non-streak) exhaustion; must be
+     *                          positive
+     * @param backoffMultiplier growth per consecutive exhaustion; must be {@code >= 1.0} ({@code 1.0}
+     *                          disables growth and is exactly the flat two-argument constructor)
+     * @param maxCooldownNanos  ceiling on the escalated cooldown; must be {@code >= cooldownNanos}
+     */
+    public BackendQuarantine(LongSupplier nowNanos, long cooldownNanos, double backoffMultiplier,
+            long maxCooldownNanos) {
+        this(nowNanos, cooldownNanos, backoffMultiplier, maxCooldownNanos, false);
+    }
+
+    private BackendQuarantine(LongSupplier nowNanos, long cooldownNanos, double backoffMultiplier,
+            long maxCooldownNanos, boolean inert) {
         this.nowNanos = Objects.requireNonNull(nowNanos, "nowNanos");
         if (cooldownNanos <= 0) {
             throw new IllegalArgumentException("cooldownNanos must be positive: " + cooldownNanos);
         }
+        if (backoffMultiplier < 1.0) {
+            throw new IllegalArgumentException("backoffMultiplier must be >= 1.0: " + backoffMultiplier);
+        }
+        if (maxCooldownNanos < cooldownNanos) {
+            throw new IllegalArgumentException(
+                    "maxCooldownNanos must be >= cooldownNanos: " + maxCooldownNanos + " < " + cooldownNanos);
+        }
         this.cooldownNanos = cooldownNanos;
+        this.backoffMultiplier = backoffMultiplier;
+        this.maxCooldownNanos = maxCooldownNanos;
         this.inert = inert;
     }
 
+    /**
+     * Escalating cooldown with the fleetd #466 default shape: cooldown doubles
+     * ({@value #DEFAULT_BACKOFF_MULTIPLIER}x) per consecutive exhaustion streak, capped at
+     * {@value #DEFAULT_MAX_COOLDOWN_MULTIPLE}x the base cooldown. This is what production wiring
+     * ({@code Fleetd.main}) uses.
+     *
+     * @param nowNanos      monotonic clock, injected for testability
+     * @param cooldownNanos base cooldown, applied to a fresh (non-streak) exhaustion; must be positive
+     */
+    public static BackendQuarantine withEscalation(LongSupplier nowNanos, long cooldownNanos) {
+        return new BackendQuarantine(nowNanos, cooldownNanos, DEFAULT_BACKOFF_MULTIPLIER,
+                cooldownNanos * DEFAULT_MAX_COOLDOWN_MULTIPLE, false);
+    }
+
     /**
      * Inert quarantine — {@link #quarantine} does nothing on this instance, so nothing is ever
      * quarantined. The explicit stand-in a caller (or a test not exercising this feature) passes
      * instead of a defaulting overload, exactly like {@code ExhaustedPatternLookup.none()}.
      */
     public static BackendQuarantine none() {
-        return new BackendQuarantine(() -> 0L, 1, true);
+        return new BackendQuarantine(() -> 0L, 1, 1.0, 1, true);
     }
 
     /**
-     * Quarantine {@code credentialId} for the configured cooldown, starting now. A repeat call while
-     * already quarantined restarts the cooldown at full length — a fresh refusal is fresh evidence the
-     * account is still exhausted, not a reason to let an earlier, shorter wait stand.
+     * Quarantine {@code credentialId} starting now. On a flat instance (the two-argument
+     * constructor) this always blocks for exactly {@code cooldownNanos}, restarting the cooldown at
+     * full length on every call — a fresh refusal is fresh evidence the account is still exhausted,
+     * not a reason to let an earlier, shorter wait stand. On an escalating instance ({@link
+     * #withEscalation}) the cooldown grows with each call that arrives within one base cooldown of
+     * the previous deadline, and resets to the base cooldown once a call arrives after a longer gap
+     * — see the class doc.
      *
      * <p>On {@link #none()} this is a no-op. It has to be: that instance holds a clock frozen at 0,
      * so recording a deadline would produce a quarantine that never expires — a credential locked out
@@ -73,7 +186,13 @@ public final class BackendQuarantine {
         if (inert) {
             return;
         }
-        quarantinedUntilNanos.put(credentialId, nowNanos.getAsLong() + cooldownNanos);
+        long now = nowNanos.getAsLong();
+        quarantines.compute(credentialId, (id, prev) -> {
+            int repeatCount = (prev == null || now - prev.deadlineNanos() > cooldownNanos)
+                    ? 1
+                    : prev.repeatCount() + 1;
+            return new QuarantineState(repeatCount, now + escalatedCooldownNanos(repeatCount));
+        });
     }
 
     /** Whether {@code credentialId} is quarantined right now. */
@@ -87,6 +206,49 @@ public final class BackendQuarantine {
         return remaining > 0 ? OptionalLong.of(toSecondsRoundedUp(remaining)) : OptionalLong.empty();
     }
 
+    /**
+     * Remaining seconds together with which consecutive exhaustion this is (fleetd #466 scope item
+     * 2) — {@code repeatCount} 1 for a first occurrence, 2 for the second in a row, and so on; see
+     * {@link #quarantine}'s class-doc Mechanism section for exactly when a call continues a streak
+     * versus starts a fresh one.
+     *
+     * <p><strong>Read together, off the one {@link QuarantineState} entry {@link #quarantine} itself
+     * wrote</strong> — a single {@code quarantines.get(credentialId)}, never a separate lookup or a
+     * value re-derived from {@code remainingSeconds} (e.g. inverting {@link
+     * #escalatedCooldownNanos}). That inversion is not just extra work to avoid: once a streak has
+     * hit {@code maxCooldownNanos}, every further consecutive exhaustion reports the identical
+     * cooldown, so a derivation that starts from the cooldown value cannot tell the 4th repeat from
+     * the 9th — only the stored {@code repeatCount} can. This is the same rule {@code
+     * CompositePeerLauncher.modelGateState()} documents for its own gate/report pair: the report
+     * reads the exact accessor the behaviour reads, so it can never disagree with what actually
+     * happened (the fleetd #404/#422 lesson). {@code fleet_profiles}/{@code fleet_list}/{@code GET
+     * /profiles} all call this — never {@link #remainingSeconds} plus a second, independent count —
+     * for exactly that reason.
+     *
+     * @return empty when {@code credentialId} is not currently quarantined (including on {@link
+     *         #none()}, which quarantines nothing)
+     */
+    public Optional<Status> status(String credentialId) {
+        QuarantineState state = quarantines.get(credentialId);
+        if (state == null) {
+            return Optional.empty();
+        }
+        long remaining = state.deadlineNanos() - nowNanos.getAsLong();
+        return remaining > 0
+                ? Optional.of(new Status(toSecondsRoundedUp(remaining), state.repeatCount()))
+                : Optional.empty();
+    }
+
+    /**
+     * @param remainingSeconds seconds left on the quarantine, identical to {@link
+     *                          #remainingSeconds(String)}'s answer for the same credential at the
+     *                          same instant
+     * @param repeatCount       1 for a first occurrence, 2 for the second consecutive one, etc. —
+     *                          see {@link #status(String)}
+     */
+    public record Status(long remainingSeconds, int repeatCount) {
+    }
+
     /**
      * Every currently-quarantined credential id and its remaining seconds (CB-578 stage B fleet
      * reporting) — expired entries are never included. Not pruned from the backing map here: it stays
@@ -95,8 +257,8 @@ public final class BackendQuarantine {
      */
     public Map<String, Long> activeRemainingSeconds() {
         Map<String, Long> out = new LinkedHashMap<>();
-        quarantinedUntilNanos.forEach((credentialId, deadline) -> {
-            long remaining = deadline - nowNanos.getAsLong();
+        quarantines.forEach((credentialId, state) -> {
+            long remaining = state.deadlineNanos() - nowNanos.getAsLong();
             if (remaining > 0) {
                 out.put(credentialId, toSecondsRoundedUp(remaining));
             }
@@ -105,8 +267,14 @@ public final class BackendQuarantine {
     }
 
     private long remainingNanos(String credentialId) {
-        Long deadline = quarantinedUntilNanos.get(credentialId);
-        return deadline == null ? 0L : deadline - nowNanos.getAsLong();
+        QuarantineState state = quarantines.get(credentialId);
+        return state == null ? 0L : state.deadlineNanos() - nowNanos.getAsLong();
+    }
+
+    /** {@code cooldownNanos * backoffMultiplier ^ (repeatCount - 1)}, capped at {@code maxCooldownNanos}. */
+    private long escalatedCooldownNanos(int repeatCount) {
+        double raw = cooldownNanos * Math.pow(backoffMultiplier, repeatCount - 1);
+        return raw >= (double) maxCooldownNanos ? maxCooldownNanos : (long) raw;
     }
 
     private static long toSecondsRoundedUp(long nanos) {

fleetd/src/main/java/dev/ltms/fleet/rest/FleetApp.java

@@ -94,6 +94,7 @@ public final class FleetApp {
     // .none() (the honest "feature not wired" view) for every constructor that does not pass one.
     private final FleetMcp.QuarantineSource quarantine;
     private final FleetMcp.OutageSource outage;
+    private final FleetMcp.LoopHealthSource loopHealth;
     private final ObjectMapper mapper = new ObjectMapper();
 
     /**
@@ -155,7 +156,8 @@ public final class FleetApp {
                        HttpServlet mcpServlet, CallerResolver auth, Metrics metrics,
                        Predicate<String> deliverable, Supplier<MemberCredentialPolicyView> memberCredentials) {
         this(herdr, memberHerdr, workers, sessions, messages, presence, mcpServlet, auth, metrics,
-                deliverable, memberCredentials, FleetMcp.QuarantineSource.none(), FleetMcp.OutageSource.none());
+                deliverable, memberCredentials, FleetMcp.QuarantineSource.none(), FleetMcp.OutageSource.none(),
+                FleetMcp.LoopHealthSource.none());
     }
 
     /**
@@ -169,8 +171,18 @@ public final class FleetApp {
     public FleetApp(HerdrClient herdr, HerdrClient memberHerdr, PeerLauncher workers, SessionManager sessions,
                        MessageService messages, MemberPresence presence,
                        HttpServlet mcpServlet, CallerResolver auth, Metrics metrics,
-                       Predicate<String> deliverable, Supplier<MemberCredentialPolicyView> memberCredentials,
-                       FleetMcp.QuarantineSource quarantine, FleetMcp.OutageSource outage) {
+                        Predicate<String> deliverable, Supplier<MemberCredentialPolicyView> memberCredentials,
+                        FleetMcp.QuarantineSource quarantine, FleetMcp.OutageSource outage) {
+        this(herdr, memberHerdr, workers, sessions, messages, presence, mcpServlet, auth, metrics, deliverable,
+                memberCredentials, quarantine, outage, FleetMcp.LoopHealthSource.none());
+    }
+
+    public FleetApp(HerdrClient herdr, HerdrClient memberHerdr, PeerLauncher workers, SessionManager sessions,
+                    MessageService messages, MemberPresence presence,
+                    HttpServlet mcpServlet, CallerResolver auth, Metrics metrics,
+                    Predicate<String> deliverable, Supplier<MemberCredentialPolicyView> memberCredentials,
+                    FleetMcp.QuarantineSource quarantine, FleetMcp.OutageSource outage,
+                    FleetMcp.LoopHealthSource loopHealth) {
         this.herdr = herdr;
         this.memberHerdr = memberHerdr != null ? memberHerdr : herdr;
         this.workers = workers;
@@ -183,6 +195,7 @@ public final class FleetApp {
         this.memberCredentials = memberCredentials != null ? memberCredentials : MemberCredentialPolicyView::absent;
         this.quarantine = quarantine != null ? quarantine : FleetMcp.QuarantineSource.none();
         this.outage = outage != null ? outage : FleetMcp.OutageSource.none();
+        this.loopHealth = loopHealth != null ? loopHealth : FleetMcp.LoopHealthSource.none();
     }
 
     /** Wire routes onto a fresh, unstarted Javalin instance. Caller starts it. */
@@ -291,15 +304,19 @@ public final class FleetApp {
      * spotted by comparing two numbers by eye.
      */
     private void healthz(Context ctx) {
+        HealthzResponse response = healthzResponse(herdr, memberHerdr, loopHealth);
+        ctx.status(response.status()).json(response.body());
+    }
+
+    record HealthzResponse(int status, Map<String, Object> body) { }
+
+    static HealthzResponse healthzResponse(HerdrClient herdr, HerdrClient memberHerdr,
+                                            FleetMcp.LoopHealthSource loopHealth) {
         JsonNode pong;
         try {
             pong = herdr.call("ping");
         } catch (HerdrException e) {
-            ctx.status(503).json(Map.of(
-                    "status", "degraded",
-                    "herdr", "unreachable",
-                    "detail", e.getMessage()));
-            return;
+            return degradedResponse("unreachable", e.getMessage(), loopHealth);
         }
         Map<String, Object> body = new LinkedHashMap<>();
         body.put("status", "ok");
@@ -311,11 +328,11 @@ public final class FleetApp {
             try {
                 memberPong = memberHerdr.call("ping");
             } catch (HerdrException e) {
-                ctx.status(503).json(Map.of(
+                return new HealthzResponse(503, Map.of(
                         "status", "degraded",
                         "herdr", "member unreachable",
-                        "detail", e.getMessage()));
-                return;
+                        "detail", e.getMessage(),
+                        "loopHealth", loopHealthView(loopHealth)));
             }
             int leadProtocol = pong.path("protocol").asInt();
             int memberProtocol = memberPong.path("protocol").asInt();
@@ -326,7 +343,20 @@ public final class FleetApp {
                 body.put("protocolMismatch", true);
             }
         }
-        ctx.status(200).json(body);
+        body.put("loopHealth", loopHealthView(loopHealth));
+        return new HealthzResponse(200, body);
+    }
+
+    private static Map<String, String> loopHealthView(FleetMcp.LoopHealthSource loopHealth) {
+        return Map.of("statusPoller", loopHealth.statusPoller().get().name(),
+                "sessionReaper", loopHealth.sessionReaper().get().name());
+    }
+
+    private static HealthzResponse degradedResponse(String herdr, String detail,
+                                                    FleetMcp.LoopHealthSource loopHealth) {
+        return new HealthzResponse(503, Map.of(
+                "status", "degraded", "herdr", herdr, "detail", detail,
+                "loopHealth", loopHealthView(loopHealth)));
     }
 
     /**
@@ -640,15 +670,31 @@ public final class FleetApp {
             }
             default -> ctx.status(202).json(Map.of(
                     "sessionId", id,
+                    // fleetd #571 (ticket comment 17126): no `default` here on purpose. This switch
+                    // is an expression, so the compiler already demands every Outcome constant have
+                    // an arm — adding an 11th constant to Outcome is a compile error here, not a
+                    // silent fall-through. That is exactly the bug this ticket exists to fix:
+                    // `default -> "done"` used to sit here and would have told a REST caller the
+                    // delegation completed for TIMED_OUT_UNCONFIRMED, the one outcome where delivery
+                    // is unknown. REPLIED, COMPLETED_UNREPLIED, QUESTION and STALE_TURN can never
+                    // actually reach this inner switch — the outer switch above always dispatches
+                    // them first — but they still need an arm to keep this switch exhaustive.
                     "status", switch (reply.outcome()) {
                         case TIMED_OUT_WORKING -> "working";
                         case TIMED_OUT_QUEUED -> "queued";
+                        // Delivery here is unknown, not merely still queued — see
+                        // Outcome#TIMED_OUT_UNCONFIRMED's own javadoc.
+                        case TIMED_OUT_UNCONFIRMED -> "unconfirmed";
                         case BUSY -> "busy";
                         case WORKER_FAILED -> "failed";
                         case BACKEND_EXHAUSTED -> "backend_exhausted";
-                        default -> "done"; // unreachable (terminal outcomes handled above)
+                        case REPLIED, COMPLETED_UNREPLIED, QUESTION, STALE_TURN -> "done"; // unreachable
                     },
-                    "detail", (reply.outcome() == MessageService.Outcome.WORKER_FAILED
+                    "detail", reply.outcome() == MessageService.Outcome.TIMED_OUT_UNCONFIRMED
+                            ? "no reply within " + timeout + "ms; delivery is unconfirmed — the "
+                                    + "message may already have reached the worker, so a resend "
+                                    + "risks sending it twice; poll status first"
+                            : (reply.outcome() == MessageService.Outcome.WORKER_FAILED
                                     || reply.outcome() == MessageService.Outcome.BACKEND_EXHAUSTED)
                                     && reply.text() != null
                             ? reply.text()

fleetd/src/main/java/dev/ltms/fleet/session/GitWorktrees.java

@@ -690,14 +690,18 @@ public final class GitWorktrees implements Worktrees {
      * {@code fleet.seededSkillsNote}, readable with {@code git config --worktree --get-all
      * fleet.seededSkills}.
      *
-     * <p><b>Claude Code specific by construction, not by a backend check here.</b> Only {@code
-     * .claude/skills/<name>/SKILL.md} is a path any launcher reads today (opencode's equivalent is a
-     * different shape under {@code .opencode/agent}, out of scope — see issue #362). This method
-     * only copies files; like {@link #isolateToolSurface} — which neutralizes BOTH {@code .mcp.json}
-     * and {@code opencode.json} unconditionally — it runs the same for every worktree regardless of
-     * which backend ultimately spawns into it, because the backend is not yet chosen at {@link #add}
-     * time. A seeded {@code .claude/skills/} directory in an opencode member's worktree is simply
-     * never read by that launcher.
+     * <p><b>Kind-blind by construction, not by a backend check here — this used to be a real gap
+     * (fleetd #393).</b> This method only copies files; like {@link #isolateToolSurface} — which
+     * neutralizes BOTH {@code .mcp.json} and {@code opencode.json} unconditionally — it runs the
+     * same for every worktree regardless of which backend ultimately spawns into it, because no
+     * caller of {@link #add} hands this class a kind to consult. Before fleetd #393, that made the
+     * log line below a false claim of success for a {@code kind: opencode} member: opencode has no
+     * built-in discovery of {@code .claude/skills/}, unlike the Claude Code CLI, so a seeded skill
+     * never reached one. It now does — {@code OpenCodeLauncher#skillInstructionFiles} reads
+     * whatever this method copied into {@code .claude/skills/} and appends each {@code SKILL.md} to
+     * the generated {@code instructions[]} — but that delivery, and the log line that honestly
+     * claims it (kind-aware, unlike this one), happens at the launcher, once the kind is actually
+     * known, not here.
      */
     private void seedSkills(String worktreePath) {
         if (memberSkillsSource == null) {
@@ -739,7 +743,15 @@ public final class GitWorktrees implements Worktrees {
         if (detail.isEmpty()) {
             detail = "no skill folders found under " + source;
         }
-        log.info("skill seeding: {} of {} candidate(s) from {} into {}/.claude/skills — {}",
+        // fleetd #393: this only claims the copy step, deliberately — it cannot know the member
+        // kind that will spawn into this worktree (see this method's own javadoc), so it must not
+        // read as "and the member will act on it." Whether that is true depends on the kind: the
+        // Claude Code CLI discovers .claude/skills/ on its own; OpenCodeLauncher logs its own
+        // "skill delivery" line, once the kind is known, naming what it could and could not turn
+        // into instructions[].
+        log.info("skill seeding: {} of {} candidate(s) from {} into {}/.claude/skills — {} "
+                        + "(whether the spawned member can act on this depends on its kind — see "
+                        + "the launcher's own log for that)",
                 seeded.size(), seeded.size() + kept.size(), source, worktreePath, detail);
         if (seeded.isEmpty()) {
             return;

fleetd/src/main/java/dev/ltms/fleet/session/SessionManager.java

@@ -302,9 +302,10 @@ public final class SessionManager implements TurnListener {
      * with no copy and no error. Do NOT fuse these back together; the cost of an orphaned worktree
      * is a logged path an operator can reclaim, the cost of a deleted one is unrecoverable work.
      */
-    private void release(String paneId, ReleaseCause cause) {
+    private MemberSession release(String paneId, ReleaseCause cause) {
         MemberSession removed = registry.remove(paneId);
         releaseRemoved(paneId, removed, handles.remove(paneId), cause);
+        return removed;
     }
 
     /**
@@ -870,10 +871,23 @@ public final class SessionManager implements TurnListener {
         // digest lets a lead tell at a glance whether all members got the same charter; the source
         // records whether a role charter was configured ("fleet.charters.<role>") or only the reply
         // charter was composed ("none").
+        // #604: charterBytes rides along with charterSha256, not with charterSource — it is only
+        // meaningful as the digest's companion (a length turns "they differ" into "by how much").
+        // A member with no composed charter reports charterSource and nothing else, as before.
+        //
+        // Gating on the DIGEST rather than on the receipt is deliberate, and the two are not
+        // always null together. CharterReceipt.compose() derives the digest with digestOf(), which
+        // returns null for BLANK text, while the byte count is composed.getBytes().length, which
+        // does not. So a whitespace-only charter (a blank fleet.charters.<role> on a profile with
+        // no MCP, so no reply charter is appended) yields a null digest beside a non-zero size.
+        // Reporting a size with no digest would say "they differ by N bytes" about an artifact we
+        // cannot fingerprint, so this gate omits both. Never widen it to the receipt-level null
+        // check without deciding what that case should report.
         if (session.charterReceipt() != null) {
             m.put("charterSource", session.charterReceipt().charterSource());
             if (session.charterReceipt().charterSha256() != null) {
                 m.put("charterSha256", session.charterReceipt().charterSha256());
+                m.put("charterBytes", session.charterReceipt().charterBytes());
             }
         }
         m.put("liveStatus", live == null ? "unknown" : live.status().name().toLowerCase());
@@ -1064,16 +1078,62 @@ public final class SessionManager implements TurnListener {
      * drain (see above), and a straggler must not buy the drain more time than the flag it lost the
      * race against would have. In the ordinary case the sweep finds nothing and costs one empty
      * {@link #roster()} call.
+     *
+     * <p>fleetd #512: a drain that releases every session cleanly used to log nothing at all — the
+     * only log calls in this method and {@link #drainSnapshot} sit on abnormal paths, so "nothing
+     * logged" was indistinguishable from "died on the first session". The {@code log.info} at the
+     * end below is a positive assertion that the drain actually finished, on the normal path,
+     * every time — including the all-zero case, which is a common and legitimate outcome (no
+     * members were live) and must still produce the line. Both {@link #drainSnapshot} passes (the
+     * main snapshot and the straggler sweep) are folded into the one line: a caller reading two
+     * lines could not tell a two-pass drain from two separate drains.
+     *
+     * <p><strong>Non-goal: this line must never move into a {@code finally} block, and this method
+     * must never grow one around it.</strong> "Every time" above means every time the drain
+     * <em>finishes</em>, not every time this method exits. The absence of the line is the signal
+     * that the drain died, so a {@code finally} would destroy the signal and print confident
+     * partial counts in the same edit — the line would appear after a drain that threw, carrying
+     * whatever {@code tally} it had reached. Both halves of the value are lost at once. The line
+     * has to be the last statement of the successful path and reachable only from it.
+     *
+     * <p>This is written down because it is the obvious review comment ("shouldn't we always log
+     * the drain result?"), it sounds like thoroughness, and the paragraph above reads as an
+     * invitation to it. Raised by the fleet01 lead on 2026-09-12, from their 2026-09-10 incident:
+     * we only know that drain died on that host because it <em>threw</em>, and a
+     * {@code NoClassDefFoundError} reached the JVM's uncaught handler. A drain that hung on one
+     * session, or returned early on a condition rather than an exception, would leave no stack
+     * trace, no {@code ERROR} token and no priority — only a missing line. That makes the loud
+     * variant the one we have seen and the quiet variants the ones this line exists to catch.
+     *
+     * <p>Related: {@code released} and {@code abandoned} are counted incrementally inside {@link
+     * #drainSnapshot}'s loop and folded with {@link DrainTally#plus}, rather than derived from a
+     * collection read at the end, for the same reason. If a partial report is ever wanted it must
+     * be a different line with a different verb. One line must not serve both, or a reader cannot
+     * tell a finished drain from an interrupted one by its wording.
      */
     void drainAll(long timeoutNanos) {
         long deadline = System.nanoTime() + timeoutNanos;
         draining.set(true);
-        drainSnapshot(roster(), deadline);
+        DrainTally tally = drainSnapshot(roster(), deadline);
         List<MemberSession> stragglers = roster();
         if (!stragglers.isEmpty()) {
             log.warn("drain sweep found {} session(s) registered after the drain snapshot was "
                     + "taken (raced past the shutdown guard); draining them too", stragglers.size());
-            drainSnapshot(stragglers, deadline);
+            tally = tally.plus(drainSnapshot(stragglers, deadline));
+        }
+        log.info("drain complete: released={} abandoned={} (still BUSY at the shutdown deadline)",
+                tally.released(), tally.abandoned());
+    }
+
+    /**
+     * Running count for one {@link #drainAll} invocation, folded across both {@link #drainSnapshot}
+     * passes (fleetd #512). {@code abandoned} counts sessions that were still {@code BUSY} at the
+     * moment they were released — i.e. the whole-drain deadline passed before they left {@code BUSY}
+     * on their own (see {@link #drainSnapshot}) — a subset of {@code released}, not additional to it.
+     */
+    private record DrainTally(int released, int abandoned) {
+        private DrainTally plus(DrainTally other) {
+            return new DrainTally(released + other.released, abandoned + other.abandoned);
         }
     }
 
@@ -1081,8 +1141,12 @@ public final class SessionManager implements TurnListener {
      * Drain exactly the sessions in {@code snapshot}, waiting out a {@code BUSY} one against the
      * shared whole-drain {@code deadline} before releasing it. Shared by {@link #drainAll}'s main
      * pass and its post-loop straggler sweep (fleetd #308) so both honor the same one budget.
+     * Returns how many sessions this pass released, and how many of those were still {@code BUSY}
+     * (abandoned mid-turn) at the moment of release.
      */
-    private void drainSnapshot(List<MemberSession> snapshot, long deadline) {
+    private DrainTally drainSnapshot(List<MemberSession> snapshot, long deadline) {
+        int released = 0;
+        int abandoned = 0;
         for (MemberSession s : snapshot) {
             try {
                 if (s.state() == MemberSession.State.BUSY) {
@@ -1100,11 +1164,16 @@ public final class SessionManager implements TurnListener {
                         }
                     }
                 }
-                release(s.paneId(), ReleaseCause.SHUTDOWN);
+                MemberSession removed = release(s.paneId(), ReleaseCause.SHUTDOWN);
+                released++;
+                if (removed != null && removed.state() == MemberSession.State.BUSY) {
+                    abandoned++;
+                }
             } catch (RuntimeException e) {
                 log.warn("drain failed for pane={}; continuing with remaining sessions", s.paneId(), e);
             }
         }
+        return new DrainTally(released, abandoned);
     }
 
     /**

fleetd/src/main/java/dev/ltms/fleet/session/SessionReaper.java

@@ -1,9 +1,11 @@
 package dev.ltms.fleet.session;
 
+import dev.ltms.fleet.inject.LoopWatchdog;
 import org.slf4j.Logger;
 import org.slf4j.LoggerFactory;
 
 import java.util.concurrent.TimeUnit;
+import java.util.function.LongSupplier;
 
 /**
  * Periodic virtual-thread reaper that tears down {@code READY}/{@code DONE} sessions which have
@@ -14,6 +16,16 @@ public final class SessionReaper {
 
     private static final Logger log = LoggerFactory.getLogger(SessionReaper.class);
     private static final long DEFAULT_INTERVAL_MILLIS = 5000;
+    /**
+     * How many multiples of {@code intervalMillis} the last-completed round may age before
+     * {@link #health()} reports {@link LoopWatchdog.State#STALLED} (fleetd #544). One round here
+     * is {@code sessions.reapIdle} plus the (rare, best-effort) WIP sweep — both normally finish
+     * in a small fraction of one interval. At the default 5s interval this puts the threshold at
+     * 60s: generous enough that an occasional slow git call in the WIP sweep never trips it, short
+     * enough that a genuinely wedged reap round (mirroring the herdr-read-with-no-deadline hang
+     * {@code StatusPoller} guards against — see fleetd #544) is caught inside about a minute.
+     */
+    private static final long STALE_AFTER_INTERVAL_MULTIPLIER = 12;
     /** CB-586: the refs/wip age floor — never sweep a snapshot younger than 24h (the CB-586 rule). */
     private static final long WIP_MIN_AGE_MILLIS = TimeUnit.HOURS.toMillis(24);
     /**
@@ -25,6 +37,7 @@ public final class SessionReaper {
     private final SessionManager sessions;
     private final long idleTtlNanos;
     private final long intervalMillis;
+    private final LoopWatchdog watchdog;
     private volatile boolean running;
     private Thread thread;
     /**
@@ -45,29 +58,61 @@ public final class SessionReaper {
 
     /** Construct a reaper with an explicit polling interval (useful for tests). */
     public SessionReaper(SessionManager sessions, long idleTtlSeconds, long intervalMillis) {
+        this(sessions, idleTtlSeconds, intervalMillis, System::nanoTime);
+    }
+
+    /** Full constructor — for tests: an injectable monotonic clock (fleetd #544). */
+    SessionReaper(SessionManager sessions, long idleTtlSeconds, long intervalMillis, LongSupplier nowNanos) {
         this.sessions = sessions;
         this.idleTtlNanos = TimeUnit.SECONDS.toNanos(idleTtlSeconds);
         this.intervalMillis = intervalMillis;
+        this.watchdog = new LoopWatchdog(nowNanos, staleAfterNanos(intervalMillis));
+    }
+
+    private static long staleAfterNanos(long intervalMillis) {
+        return TimeUnit.MILLISECONDS.toNanos(Math.max(intervalMillis, 1)) * STALE_AFTER_INTERVAL_MULTIPLIER;
+    }
+
+    /**
+     * This loop's progress fact (fleetd #544): {@code RUNNING}, {@code STALLED} (dead or parked —
+     * indistinguishable from outside, and never observed on purpose), or {@code STOPPED}
+     * ({@link #stop()} was called). See {@link LoopWatchdog} for why staleness — not thread
+     * liveness — is the signal.
+     */
+    public LoopWatchdog.State health() {
+        return watchdog.state();
     }
 
     /** Start the reaper loop on a virtual thread. Idempotent. */
     public synchronized void start() {
         if (running) return;
         running = true;
+        watchdog.reset(); // fleetd #544: a fresh grace period, not last run's stale mark/timestamp.
         thread = Thread.ofVirtual().name("session-reaper").start(this::loop);
         log.info("session reaper started (idle ttl {}s, interval {}ms)",
                 TimeUnit.NANOSECONDS.toSeconds(idleTtlNanos), intervalMillis);
     }
 
     private void loop() {
-        while (running) {
-            try {
-                sessions.reapIdle(idleTtlNanos);
-            } catch (RuntimeException e) {
-                log.warn("session reaper iteration failed; continuing", e);
+        try {
+            while (running) {
+                try {
+                    sessions.reapIdle(idleTtlNanos);
+                } catch (Throwable e) {
+                    log.error("session reaper iteration failed; continuing", e);
+                }
+                maybeSweepWipRefs();
+                // fleetd #544: a round is "complete" only after reapIdle AND the WIP-sweep gate have
+                // both returned — a hang in either (e.g. a wedged git call) means this line is never
+                // reached, so the watchdog goes stale exactly like a dead loop would.
+                watchdog.recordRoundComplete();
+                sleep();
             }
-            maybeSweepWipRefs();
-            sleep();
+        } finally {
+            if (running) {
+                log.error("session reaper loop exited unexpectedly; it can be restarted");
+            }
+            running = false;
         }
     }
 
@@ -90,8 +135,8 @@ public final class SessionReaper {
                 log.info("refs/wip retention sweep deleted {} snapshot ref(s) older than 24h whose "
                         + "content was already reachable from main", deleted);
             }
-        } catch (RuntimeException e) {
-            log.warn("refs/wip retention sweep failed; continuing", e);
+        } catch (Throwable e) {
+            log.error("refs/wip retention sweep failed; continuing", e);
         }
         // Set even when the sweep threw, so a broken repo is retried on the slow cadence rather
         // than hammering git on every 5-second iteration.
@@ -111,6 +156,7 @@ public final class SessionReaper {
     /** Stop the reaper loop. Idempotent. */
     public synchronized void stop() {
         running = false;
+        watchdog.markStoppedByCaller(); // fleetd #544: this halt is on purpose — health() must say STOPPED, not STALLED.
         if (thread != null) thread.interrupt();
     }
 }

fleetd/src/test/java/dev/ltms/fleet/FleetdAssemblyConnectionIdentityTest.java

@@ -0,0 +1,222 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.config.ConfigRef;
+import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.guard.SubscriptionGuard;
+import dev.ltms.fleet.herdr.FakeHerdr;
+import dev.ltms.fleet.herdr.HerdrClient;
+import dev.ltms.fleet.herdr.PaneLocator;
+import io.javalin.Javalin;
+import org.junit.jupiter.api.AfterEach;
+import org.junit.jupiter.api.Test;
+import org.junit.jupiter.api.io.TempDir;
+
+import java.nio.file.Files;
+import java.nio.file.Path;
+import java.util.LinkedHashMap;
+import java.util.Map;
+import java.util.concurrent.CopyOnWriteArrayList;
+import java.util.concurrent.Executors;
+import java.util.concurrent.ScheduledExecutorService;
+import java.util.function.LongSupplier;
+
+import static org.junit.jupiter.api.Assertions.assertEquals;
+import static org.junit.jupiter.api.Assertions.assertNull;
+
+/**
+ * fleetd #612 step 2, unit B2 (CB-185, identity half). Replaces the deleted
+ * {@code FleetdConnectionIdentityConstructionTest}, which pinned this claim by reading {@code
+ * Fleetd.java}'s source text for {@code "new PaneLocator(herdr, memberHerdr)"}. That claim moved
+ * to {@code FleetdAssembly.java} (fleetd #612 Unit A) and is pinned here instead, by driving the
+ * real {@link ConnectionIdentity} — via {@code runtime.mcp().identity()}, not a copy — that {@link
+ * FleetdAssembly#assembleAndStart} built.
+ *
+ * <p><strong>What this guards against</strong> (from the deleted test's own javadoc): pinning
+ * {@code PaneLocator} to {@code memberHerdr} alone leaves every LEAD's own MCP connection
+ * unresolvable ({@code callerTerminal == null}) the moment {@code memberHerdrSocket} names a
+ * second daemon, which breaks {@code fleet_reply}/{@code fleet_ask}/{@code fleet_whoami} for a
+ * lead. {@code PaneLocatorTest} already proves {@link PaneLocator} itself can search two clients
+ * given two — the gap this pins is that the assembly actually passes it two, and in the right
+ * order (lead first).
+ *
+ * <p><strong>Why this cannot be driven through a real MCP/HTTP round trip.</strong> The natural
+ * way to observe {@code ConnectionIdentity} would be a real {@code fleet_whoami} call over the
+ * built {@code FleetMcp}, the way {@code FleetMcpContextExtractorTest} drives its own
+ * hand-built one. That does not work for the REAL assembly, because {@code FleetdAssembly} wires
+ * {@code ConnectionIdentity} with a hardcoded {@code new LsofPeerPidLookup()} (see {@code
+ * FleetdAssembly.java:444}), and {@code LsofPeerPidLookup} explicitly excludes its own PID — see
+ * its javadoc: "we exclude our own PID and take the other end". In a JUnit test the HTTP client
+ * and the daemon under test run in the very same JVM, so the "client" and "server" ends of the
+ * loopback connection ARE the same PID, and {@code pidForLocalPort} always returns {@code -1}
+ * before {@link PaneLocator} is ever reached — proving nothing about which daemon(s) got searched.
+ * This test instead reaches the real {@link PaneLocator} the assembly built (through {@link
+ * ConnectionIdentity#panes()}, added for exactly this) and drives it with a chosen pid directly,
+ * bypassing the OS-dependent PID lookup entirely — a legitimate substitute, since the pid lookup
+ * is not what CB-185 is about.
+ */
+class FleetdAssemblyConnectionIdentityTest {
+
+    /** Same shape as {@code FleetdAssemblyLifecycleTest}'s fake, but keys {@code connectHerdr} by
+     * socket path so the lead and member daemons can be two DIFFERENT {@link FakeHerdr}s. */
+    private static final class TwoHerdrResourcePorts implements ResourcePorts {
+
+        final Map<Path, HerdrClient> herdrsBySocket = new LinkedHashMap<>();
+        final CopyOnWriteArrayList<ScheduledExecutorService> schedulers = new CopyOnWriteArrayList<>();
+        Runnable shutdownHook;
+
+        @Override
+        public Map<String, String> environment() {
+            return Map.of();
+        }
+
+        @Override
+        public HerdrClient connectHerdr(Path socketPath) {
+            HerdrClient client = herdrsBySocket.get(socketPath);
+            if (client == null) {
+                throw new IllegalStateException("no fake herdr registered for socket " + socketPath);
+            }
+            return client;
+        }
+
+        @Override
+        public Fleetd.AmqpOpener replyInboxOpener() {
+            return (uri, prefetch) -> new dev.ltms.fleet.msg.InMemoryReplyInbox();
+        }
+
+        @Override
+        public Fleetd.LeadMailboxOpener leadMailboxOpener() {
+            return (uri, selfCoordId, prefetch) -> {
+                throw new UnsupportedOperationException(
+                        "leadMailboxOpener must not be called — no coordinator: block is configured");
+            };
+        }
+
+        @Override
+        public LongSupplier nanoClock() {
+            return System::nanoTime;
+        }
+
+        @Override
+        public LongSupplier wallClockNanos() {
+            return System::nanoTime;
+        }
+
+        @Override
+        public ScheduledExecutorService newScheduler(String purpose) {
+            ScheduledExecutorService scheduler = Executors.newSingleThreadScheduledExecutor();
+            schedulers.add(scheduler);
+            return scheduler;
+        }
+
+        @Override
+        public void addShutdownHook(Runnable hook) {
+            this.shutdownHook = hook;
+        }
+
+        @Override
+        public void startHttp(Javalin app, String host, int port) {
+            // Deliberately never bind — this test never issues a real HTTP request.
+        }
+    }
+
+    private FleetdRuntime runtime;
+    private TwoHerdrResourcePorts ports;
+
+    @AfterEach
+    void tearDown() {
+        if (ports != null && ports.shutdownHook != null) {
+            ports.shutdownHook.run();
+        }
+    }
+
+    private static final Path LEAD_SOCKET = Path.of("/fake/lead-herdr.sock");
+    private static final Path MEMBER_SOCKET = Path.of("/fake/member-herdr.sock");
+
+    private static FleetConfig writeConfig(Path dir) throws Exception {
+        Path f = dir.resolve("fleetd.yaml");
+        Files.writeString(f, """
+                bind:
+                  host: 127.0.0.1
+                  port: 8765
+                herdrSocket: "%s"
+                memberHerdrSocket: "%s"
+                lifecycle:
+                  idleTtlSeconds: 600
+                health:
+                  enabled: false
+                broker:
+                  uri: "amqp://fake-test-broker/vh"
+                """.formatted(LEAD_SOCKET, MEMBER_SOCKET));
+        return FleetConfig.load(f);
+    }
+
+    private FleetdRuntime assemble(Path dir, FakeHerdr lead, FakeHerdr member) throws Exception {
+        FleetConfig cfg = writeConfig(dir);
+        ConfigRef config = new ConfigRef(dir.resolve("fleetd.yaml"), cfg);
+        SubscriptionGuard guard = new SubscriptionGuard(cfg.guard().hostSet());
+        ports = new TwoHerdrResourcePorts();
+        ports.herdrsBySocket.put(LEAD_SOCKET, lead);
+        ports.herdrsBySocket.put(MEMBER_SOCKET, member);
+        runtime = FleetdAssembly.assembleAndStart(new AssemblyInputs(cfg, config, guard), ports);
+        return runtime;
+    }
+
+    /**
+     * The pin. {@code lead} carries the one pane {@link FakeHerdr}'s canned {@code
+     * pane.process_info} ties to {@link FakeHerdr#WORKER_PID} (pane {@code w2:p7}); {@code member}
+     * reports NO panes at all ({@link FakeHerdr#withNoPanes()}) — modelling a second daemon that
+     * simply does not host the caller's pane, exactly the CB-185 javadoc's scenario for a lead's
+     * own connection. If {@code PaneLocator} only ever searches the member daemon (the bug), this
+     * pid resolves to nothing, because the pane that owns it lives on the LEAD daemon the bug
+     * skips.
+     */
+    @Test
+    void connectionIdentitySearchesTheLeadDaemonNotJustTheMemberOne(@TempDir Path dir) throws Exception {
+        FakeHerdr lead = new FakeHerdr();
+        FakeHerdr member = new FakeHerdr().withNoPanes();
+
+        assemble(dir, lead, member);
+
+        PaneLocator panes = runtime.mcp().identity().panes();
+        PaneLocator.Lookup lookup = panes.terminalForPid(FakeHerdr.WORKER_PID);
+
+        assertEquals("term_a", lookup.terminal(),
+                "the pane owning WORKER_PID lives on the LEAD daemon only (the member fake reports "
+                        + "no panes) — PaneLocator must still find it, which is only possible if it "
+                        + "searches the lead client and not just the member one");
+    }
+
+    /**
+     * The mirror control: when the pane instead lives ONLY on the member daemon (the lead reports
+     * no panes), the lookup must still find it — proving the member client is genuinely searched
+     * too, not merely tolerated as a second, always-losing argument.
+     */
+    @Test
+    void connectionIdentityAlsoSearchesTheMemberDaemon(@TempDir Path dir) throws Exception {
+        FakeHerdr lead = new FakeHerdr().withNoPanes();
+        FakeHerdr member = new FakeHerdr();
+
+        assemble(dir, lead, member);
+
+        PaneLocator panes = runtime.mcp().identity().panes();
+        PaneLocator.Lookup lookup = panes.terminalForPid(FakeHerdr.WORKER_PID);
+
+        assertEquals("term_a", lookup.terminal(),
+                "the pane owning WORKER_PID lives on the MEMBER daemon only — PaneLocator must "
+                        + "find it there too");
+    }
+
+    /** Sanity control: a pid nobody owns resolves to nothing on either daemon. */
+    @Test
+    void aPidNoPaneOwnsResolvesToNoTerminalOnEitherDaemon(@TempDir Path dir) throws Exception {
+        FakeHerdr lead = new FakeHerdr();
+        FakeHerdr member = new FakeHerdr();
+
+        assemble(dir, lead, member);
+
+        PaneLocator panes = runtime.mcp().identity().panes();
+        PaneLocator.Lookup lookup = panes.terminalForPid(999_999L);
+
+        assertNull(lookup.terminal());
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdAssemblyCoordinatorLifecycleTest.java

@@ -0,0 +1,211 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.config.ConfigRef;
+import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.guard.SubscriptionGuard;
+import dev.ltms.fleet.herdr.FakeHerdr;
+import dev.ltms.fleet.herdr.HerdrClient;
+import dev.ltms.fleet.msg.LeadChannel;
+import dev.ltms.fleet.msg.LeadChannelHandle;
+import dev.ltms.fleet.msg.LeadMessage;
+import dev.ltms.fleet.msg.ReplyInbox;
+import io.javalin.Javalin;
+import org.junit.jupiter.api.Test;
+import org.junit.jupiter.api.io.TempDir;
+
+import java.nio.file.Files;
+import java.nio.file.Path;
+import java.util.List;
+import java.util.Map;
+import java.util.concurrent.Executors;
+import java.util.concurrent.ScheduledExecutorService;
+import java.util.function.LongSupplier;
+
+import static org.junit.jupiter.api.Assertions.assertEquals;
+import static org.junit.jupiter.api.Assertions.assertFalse;
+import static org.junit.jupiter.api.Assertions.assertNotNull;
+import static org.junit.jupiter.api.Assertions.assertSame;
+import static org.junit.jupiter.api.Assertions.assertTrue;
+
+/**
+ * fleetd #612 A-gaps (gap 1): {@code FleetdAssemblyLifecycleTest}'s own class javadoc says plainly
+ * that it leaves {@code coordinator:} unset, so {@code leadMailbox} and {@code leadCoordLoop} stay
+ * {@code null} throughout — the configured-coordinator path is never exercised by Unit A's own
+ * test. This class drives that path instead: a real {@code coordinator:} block, a fake {@link
+ * Fleetd.LeadMailboxOpener} returning a fake closeable channel (never a real broker connection),
+ * and proof that {@link FleetdAssembly#assembleAndStart} both builds it and, on shutdown, closes it.
+ *
+ * <p>Made possible by generalising {@code Fleetd.LeadMailboxOpener}'s return type (and {@code
+ * FleetdRuntime}'s field) from the concrete {@code LeadMailbox} to {@link LeadChannelHandle} — a
+ * {@link LeadChannel} its owner can also close. {@code FleetMcp} and {@code LeadCoordLoop} already
+ * consumed the narrower {@link LeadChannel}; this only widens the one seam that owns and closes it.
+ */
+class FleetdAssemblyCoordinatorLifecycleTest {
+
+    private static final String SELF_COORD_ID = "test-lead";
+
+    /** A fake {@link LeadChannelHandle}: never touches a broker, and records whether it was closed. */
+    private static final class FakeLeadChannel implements LeadChannelHandle {
+        volatile boolean closed = false;
+
+        @Override
+        public void publish(String toCoordId, LeadMessage m) {
+        }
+
+        @Override
+        public List<LeadMessage> peek() {
+            return List.of();
+        }
+
+        @Override
+        public void ack(String msgId) {
+        }
+
+        @Override
+        public String selfCoordId() {
+            return SELF_COORD_ID;
+        }
+
+        @Override
+        public boolean heldDurable() {
+            return true;
+        }
+
+        @Override
+        public MailboxState inspect(String coordId) {
+            return MailboxState.unknown(coordId);
+        }
+
+        @Override
+        public void close() {
+            closed = true;
+        }
+    }
+
+    /** Minimal fake {@link ResourcePorts}: a real herdr fake, a fake reply inbox, and a real, offered fake lead channel. */
+    private static final class RecordingResourcePorts implements ResourcePorts {
+
+        final FakeHerdr herdr = new FakeHerdr();
+        final SentinelReplyInbox replyInbox = new SentinelReplyInbox();
+        final FakeLeadChannel leadChannel = new FakeLeadChannel();
+        String offeredUri;
+        String offeredSelfId;
+        Runnable shutdownHook;
+
+        @Override
+        public Map<String, String> environment() {
+            return Map.of();
+        }
+
+        @Override
+        public HerdrClient connectHerdr(Path socketPath) {
+            return herdr;
+        }
+
+        @Override
+        public Fleetd.AmqpOpener replyInboxOpener() {
+            return (uri, prefetch) -> replyInbox;
+        }
+
+        @Override
+        public Fleetd.LeadMailboxOpener leadMailboxOpener() {
+            return (uri, selfCoordId, prefetch) -> {
+                offeredUri = uri;
+                offeredSelfId = selfCoordId;
+                return leadChannel;
+            };
+        }
+
+        @Override
+        public LongSupplier nanoClock() {
+            return System::nanoTime;
+        }
+
+        @Override
+        public LongSupplier wallClockNanos() {
+            return System::nanoTime;
+        }
+
+        @Override
+        public ScheduledExecutorService newScheduler(String purpose) {
+            return Executors.newSingleThreadScheduledExecutor();
+        }
+
+        @Override
+        public void addShutdownHook(Runnable hook) {
+            this.shutdownHook = hook;
+        }
+
+        @Override
+        public void startHttp(Javalin app, String host, int port) {
+            // No real HTTP bind in a unit test.
+        }
+    }
+
+    private static final class SentinelReplyInbox implements ReplyInbox {
+        @Override
+        public void own(String target) {
+        }
+
+        @Override
+        public void release(String target) {
+        }
+
+        @Override
+        public void publish(String target, String msgId, String content) {
+        }
+
+        @Override
+        public List<InboxMessage> peek(String target) {
+            return List.of();
+        }
+
+        @Override
+        public boolean ack(String target, String msgId) {
+            return false;
+        }
+    }
+
+    private static FleetConfig writeConfig(Path dir) throws Exception {
+        Path f = dir.resolve("fleetd.yaml");
+        Files.writeString(f, """
+                bind:
+                  host: 127.0.0.1
+                  port: 8765
+                idleSleepGuard:
+                  enabled: false
+                coordinator:
+                  uri: "amqp://fake-lead-broker/vh"
+                  selfId: "test-lead"
+                """);
+        return FleetConfig.load(f);
+    }
+
+    @Test
+    void configuredCoordinatorIsBuiltByTheAssemblyAndClosedOnShutdown(@TempDir Path dir) throws Exception {
+        FleetConfig cfg = writeConfig(dir);
+        ConfigRef config = new ConfigRef(dir.resolve("fleetd.yaml"), cfg);
+        SubscriptionGuard guard = new SubscriptionGuard(cfg.guard().hostSet());
+        RecordingResourcePorts ports = new RecordingResourcePorts();
+
+        FleetdRuntime runtime = FleetdAssembly.assembleAndStart(new AssemblyInputs(cfg, config, guard), ports);
+
+        // --- the assembly actually calls the configured opener and builds the coordinator path ---
+        assertEquals("amqp://fake-lead-broker/vh", ports.offeredUri,
+                "the assembly must open the mailbox at the configured broker uri");
+        assertEquals(SELF_COORD_ID, ports.offeredSelfId,
+                "the assembly must open the mailbox under the configured selfId");
+        assertSame(ports.leadChannel, runtime.leadMailbox(),
+                "FleetdRuntime must own the exact LeadChannelHandle the opener returned, not a copy");
+        assertNotNull(runtime.leadCoordLoop(),
+                "a configured coordinator: block must build the receiving LeadCoordLoop too");
+        assertFalse(ports.leadChannel.closed, "the channel must still be open while the daemon is running");
+
+        // --- shutting the assembly down closes it -------------------------------------------------
+        assertNotNull(ports.shutdownHook, "FleetdAssembly must have registered a shutdown hook");
+        ports.shutdownHook.run();
+
+        assertTrue(ports.leadChannel.closed,
+                "FleetdRuntime.close() must close the configured LeadChannelHandle");
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdAssemblyFleetAppTest.java

@@ -0,0 +1,237 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.config.ConfigRef;
+import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.guard.SubscriptionGuard;
+import dev.ltms.fleet.herdr.FakeHerdr;
+import dev.ltms.fleet.herdr.HerdrClient;
+import io.javalin.Javalin;
+import org.junit.jupiter.api.AfterEach;
+import org.junit.jupiter.api.Test;
+import org.junit.jupiter.api.io.TempDir;
+
+import java.net.URI;
+import java.net.http.HttpClient;
+import java.net.http.HttpRequest;
+import java.net.http.HttpResponse;
+import java.nio.file.Files;
+import java.nio.file.Path;
+import java.util.LinkedHashMap;
+import java.util.Map;
+import java.util.concurrent.CopyOnWriteArrayList;
+import java.util.concurrent.Executors;
+import java.util.concurrent.ScheduledExecutorService;
+import java.util.function.LongSupplier;
+
+import static org.junit.jupiter.api.Assertions.assertEquals;
+
+/**
+ * fleetd #612 step 2, unit B2 (CB-185, {@code FleetApp} half). Replaces the deleted {@code
+ * FleetdFleetAppConstructionTest}, which pinned this claim by reading {@code Fleetd.java}'s
+ * source text for {@code "new FleetApp(herdr, memberHerdr, workers,"}. That claim moved to {@code
+ * FleetdAssembly.java} (fleetd #612 Unit A) and is pinned here instead, by driving the real {@code
+ * Javalin} app — via {@code runtime.app()}, not a copy — that {@link
+ * FleetdAssembly#assembleAndStart} built and handed to {@link FleetdRuntime}.
+ *
+ * <p><strong>What this guards against</strong> (from the deleted test's own javadoc): constructing
+ * {@code FleetApp} with the lead-only {@code herdr} client (dropping {@code memberHerdr}) makes
+ * {@code GET /healthz} report green while the MEMBER daemon is down — so every spawn fails
+ * invisibly — and silently drops every member workspace from {@code GET /sessions}. {@code
+ * FleetAppTwoDaemonTest} already proves {@code FleetApp} itself merges/gates correctly given two
+ * clients; the gap this pins is that the assembly actually passes it two.
+ *
+ * <p><strong>Both directions, not just one</strong> (fleetd #612 issue comment 17525): the deleted
+ * guard's positive assertion required the exact pair {@code "new FleetApp(herdr, memberHerdr,
+ * workers,"}, which does not survive EITHER daemon being dropped. An earlier version of this class
+ * only proved the member-dropped direction, which left {@code new FleetApp(memberHerdr,
+ * memberHerdr, ...)} — the symmetric bug, {@code /healthz} green while the LEAD daemon is down —
+ * an undetected regression. {@link #healthzGoesRedWhenTheLeadDaemonIsDownEvenThoughTheMemberIsUp}
+ * closes that.
+ *
+ * <p>Unlike the {@code ConnectionIdentity} half of CB-185 ({@code
+ * FleetdAssemblyConnectionIdentityTest}), {@code /healthz} needs no caller identity at all, so
+ * this test can bind {@link FleetdRuntime#app()} to a REAL ephemeral port (exactly {@code
+ * FleetAppTwoDaemonTest} does for its own hand-built {@code FleetApp}) and drive it with a real
+ * {@code HttpClient} — no accessor needed for this half.
+ *
+ * <p><strong>{@code GET /sessions} could not be driven the same way</strong>, so this class does
+ * not pin the merge half of the deleted test's javadoc. {@code /sessions} requires
+ * {@code Authz.Action.READ}, which — through the REAL assembly's real {@code
+ * CallerResolver}/{@code ConnectionIdentity} (built with a hardcoded {@code
+ * new LsofPeerPidLookup()}) — needs {@code Caller.resolved()}, i.e. a real positive pid from
+ * {@code lsof}. {@code LsofPeerPidLookup} excludes its own pid (see its javadoc), and a JUnit
+ * test's HTTP client and the daemon under test share one JVM pid, so the resolved pid is always
+ * {@code -1} and every such request is refused as {@code ANONYMOUS} (fleetd #317's fail-closed
+ * rule) before the route handler — and its {@code memberHerdr} merge — is ever reached. Verified
+ * directly: driving {@code GET /sessions} here returns {@code 401 unauthenticated}, not the
+ * merged body. {@code FleetAppTwoDaemonTest} avoids this because it builds {@code FleetApp} with
+ * {@code callers: null}, which is not what the real assembly passes. The {@code /healthz} pin
+ * below is what this class relies on for CB-185's {@code FleetApp} half; {@code
+ * FleetAppTwoDaemonTest} remains the full behavioural proof that {@code FleetApp} itself merges
+ * {@code /sessions} correctly once handed two clients.
+ */
+class FleetdAssemblyFleetAppTest {
+
+    private static final class TwoHerdrResourcePorts implements ResourcePorts {
+
+        final Map<Path, HerdrClient> herdrsBySocket = new LinkedHashMap<>();
+        final CopyOnWriteArrayList<ScheduledExecutorService> schedulers = new CopyOnWriteArrayList<>();
+        Runnable shutdownHook;
+
+        @Override
+        public Map<String, String> environment() {
+            return Map.of();
+        }
+
+        @Override
+        public HerdrClient connectHerdr(Path socketPath) {
+            HerdrClient client = herdrsBySocket.get(socketPath);
+            if (client == null) {
+                throw new IllegalStateException("no fake herdr registered for socket " + socketPath);
+            }
+            return client;
+        }
+
+        @Override
+        public Fleetd.AmqpOpener replyInboxOpener() {
+            return (uri, prefetch) -> new dev.ltms.fleet.msg.InMemoryReplyInbox();
+        }
+
+        @Override
+        public Fleetd.LeadMailboxOpener leadMailboxOpener() {
+            return (uri, selfCoordId, prefetch) -> {
+                throw new UnsupportedOperationException(
+                        "leadMailboxOpener must not be called — no coordinator: block is configured");
+            };
+        }
+
+        @Override
+        public LongSupplier nanoClock() {
+            return System::nanoTime;
+        }
+
+        @Override
+        public LongSupplier wallClockNanos() {
+            return System::nanoTime;
+        }
+
+        @Override
+        public ScheduledExecutorService newScheduler(String purpose) {
+            ScheduledExecutorService scheduler = Executors.newSingleThreadScheduledExecutor();
+            schedulers.add(scheduler);
+            return scheduler;
+        }
+
+        @Override
+        public void addShutdownHook(Runnable hook) {
+            this.shutdownHook = hook;
+        }
+
+        @Override
+        public void startHttp(Javalin app, String host, int port) {
+            // Deliberately never bind here — this test binds runtime.app() itself, for real, below.
+        }
+    }
+
+    private static final Path LEAD_SOCKET = Path.of("/fake/lead-herdr.sock");
+    private static final Path MEMBER_SOCKET = Path.of("/fake/member-herdr.sock");
+
+    private final HttpClient http = HttpClient.newHttpClient();
+    private FleetdRuntime runtime;
+    private TwoHerdrResourcePorts ports;
+    private Javalin boundApp;
+
+    @AfterEach
+    void tearDown() {
+        if (boundApp != null) {
+            boundApp.stop();
+        }
+        if (ports != null && ports.shutdownHook != null) {
+            ports.shutdownHook.run();
+        }
+    }
+
+    private static FleetConfig writeConfig(Path dir) throws Exception {
+        Path f = dir.resolve("fleetd.yaml");
+        Files.writeString(f, """
+                bind:
+                  host: 127.0.0.1
+                  port: 8765
+                herdrSocket: "%s"
+                memberHerdrSocket: "%s"
+                lifecycle:
+                  idleTtlSeconds: 600
+                health:
+                  enabled: false
+                broker:
+                  uri: "amqp://fake-test-broker/vh"
+                """.formatted(LEAD_SOCKET, MEMBER_SOCKET));
+        return FleetConfig.load(f);
+    }
+
+    /** Assembles the real graph, then binds the real {@code Javalin app} to an ephemeral port. */
+    private int assembleAndBind(Path dir, FakeHerdr lead, FakeHerdr member) throws Exception {
+        FleetConfig cfg = writeConfig(dir);
+        ConfigRef config = new ConfigRef(dir.resolve("fleetd.yaml"), cfg);
+        SubscriptionGuard guard = new SubscriptionGuard(cfg.guard().hostSet());
+        ports = new TwoHerdrResourcePorts();
+        ports.herdrsBySocket.put(LEAD_SOCKET, lead);
+        ports.herdrsBySocket.put(MEMBER_SOCKET, member);
+        runtime = FleetdAssembly.assembleAndStart(new AssemblyInputs(cfg, config, guard), ports);
+        boundApp = runtime.app().start("127.0.0.1", 0);
+        return boundApp.port();
+    }
+
+    private HttpResponse<String> get(int port, String path) throws Exception {
+        HttpRequest req = HttpRequest.newBuilder(URI.create("http://127.0.0.1:" + port + path)).GET().build();
+        return http.send(req, HttpResponse.BodyHandlers.ofString());
+    }
+
+    /**
+     * The pin. The MEMBER daemon is down; the LEAD daemon is healthy. If the assembly built
+     * {@code FleetApp} with only the lead client (the bug: passing {@code herdr} where {@code
+     * memberHerdr} is expected), the down member is invisible and {@code /healthz} stays 200.
+     */
+    @Test
+    void healthzGoesRedWhenTheMemberDaemonIsDownEvenThoughTheLeadIsUp(@TempDir Path dir) throws Exception {
+        FakeHerdr lead = new FakeHerdr();
+        FakeHerdr member = new FakeHerdr().healthy(false);
+
+        int port = assembleAndBind(dir, lead, member);
+
+        HttpResponse<String> res = get(port, "/healthz");
+        assertEquals(503, res.statusCode(),
+                "a down MEMBER daemon must not be masked by a healthy lead: " + res.body());
+    }
+
+    /** Sanity control: both daemons healthy must still be green through the real assembly. */
+    @Test
+    void healthzIsGreenWhenBothDaemonsAreUp(@TempDir Path dir) throws Exception {
+        FakeHerdr lead = new FakeHerdr();
+        FakeHerdr member = new FakeHerdr();
+
+        int port = assembleAndBind(dir, lead, member);
+
+        assertEquals(200, get(port, "/healthz").statusCode());
+    }
+
+    /**
+     * The symmetric pin (fleetd #612 issue comment 17525): the LEAD daemon is down; the MEMBER
+     * daemon is healthy. If the assembly built {@code FleetApp} with only the member client
+     * (dropping {@code herdr} — the mirror of the bug above, {@code new FleetApp(memberHerdr,
+     * memberHerdr, ...)}), the down LEAD is invisible and {@code /healthz} stays 200. Without this
+     * case the pair above is one-directional and does not cover the deleted guard's positive
+     * assertion (it required BOTH {@code herdr,} and {@code memberHerdr,} in that order).
+     */
+    @Test
+    void healthzGoesRedWhenTheLeadDaemonIsDownEvenThoughTheMemberIsUp(@TempDir Path dir) throws Exception {
+        FakeHerdr lead = new FakeHerdr().healthy(false);
+        FakeHerdr member = new FakeHerdr();
+
+        int port = assembleAndBind(dir, lead, member);
+
+        HttpResponse<String> res = get(port, "/healthz");
+        assertEquals(503, res.statusCode(),
+                "a down LEAD daemon must not be masked by a healthy member: " + res.body());
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdAssemblyLifecycleTest.java

@@ -0,0 +1,258 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.config.ConfigRef;
+import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.guard.SubscriptionGuard;
+import dev.ltms.fleet.herdr.FakeHerdr;
+import dev.ltms.fleet.herdr.HerdrClient;
+import dev.ltms.fleet.inject.LoopWatchdog;
+import dev.ltms.fleet.msg.ReplyInbox;
+import io.javalin.Javalin;
+import org.junit.jupiter.api.Test;
+import org.junit.jupiter.api.io.TempDir;
+
+import java.nio.file.Files;
+import java.nio.file.Path;
+import java.util.ArrayList;
+import java.util.List;
+import java.util.Map;
+import java.util.concurrent.CopyOnWriteArrayList;
+import java.util.concurrent.Executors;
+import java.util.concurrent.ScheduledExecutorService;
+import java.util.function.LongSupplier;
+
+import static org.junit.jupiter.api.Assertions.assertEquals;
+import static org.junit.jupiter.api.Assertions.assertFalse;
+import static org.junit.jupiter.api.Assertions.assertNotNull;
+import static org.junit.jupiter.api.Assertions.assertTrue;
+
+/**
+ * fleetd #612 Unit A: proves {@link FleetdAssembly#assembleAndStart} — not a copy of its logic —
+ * against a real {@link FleetConfig}, a {@link FakeHerdr} and a fake {@link ResourcePorts}, with no
+ * real herdr socket, no real broker, and no real HTTP bind.
+ *
+ * <p><strong>The canonical order this test asserts against was recorded from {@code Fleetd.java}
+ * BEFORE any code moved</strong> (fleetd #612 Unit A's mandated order of work), by reading the
+ * original {@code main}'s body and its shutdown-hook {@code Thread}:
+ *
+ * <p>Start order: {@code SessionReaper.start()} → {@code StatusPoller.start()} →
+ * {@code LeadHeartbeatLoop.start()} (opt-in) → {@code FleetHealthMonitor.start()} (opt-in) →
+ * {@code LeadCoordLoop.start()} (opt-in) → {@code ConfigWatcher.start()} (opt-in) →
+ * {@code app.start()} (HTTP), always last.
+ *
+ * <p>Close order (from the original shutdown hook body): {@code sessions.close(drainTimeoutSeconds)}
+ * → {@code poller.stop()} → {@code messages.close()} → {@code pushLoop.close()} →
+ * {@code heartbeat.close()} (if present) → {@code leadCoordLoop.close()} (if present) →
+ * {@code leadCoordScheduler.shutdownNow()} (if present) → {@code healthMonitor.stop()} (if present)
+ * → {@code configWatcher.stop()} (if present) → {@code mcp.close()} → {@code reaper.stop()} (if
+ * present) → {@code idleSleepGuard.close()} (if present) → {@code replyInbox.close()} (if
+ * {@code AutoCloseable}) → {@code leadMailbox.close()} (if present) → {@code router.close()}.
+ *
+ * <p>This test's config deliberately leaves {@code coordinator:} unset, so {@code leadMailbox} and
+ * {@code leadCoordLoop} stay {@code null} throughout — the lead-mailbox resource-ledger criterion is
+ * NOT exercised here; see the class-level caveat in the implementer's hand-off. {@code
+ * idleSleepGuard.enabled: false} is set for the same kind of reason: it would otherwise try to spawn
+ * a real {@code caffeinate} subprocess, which is not one of the resources the ticket's acceptance
+ * criteria names (scheduler/inbox/mailbox/loop/MCP server/herdr router).
+ */
+class FleetdAssemblyLifecycleTest {
+
+    /** The one {@link HerdrClient} both {@code herdrSocket} and {@code memberHerdrSocket} resolve to. */
+    private static final class RecordingResourcePorts implements ResourcePorts {
+
+        final FakeHerdr herdr = new FakeHerdr();
+        final SentinelReplyInbox replyInbox = new SentinelReplyInbox();
+        final List<String> ledger = new CopyOnWriteArrayList<>();
+        final List<ScheduledExecutorService> schedulers = new CopyOnWriteArrayList<>();
+        final List<String> schedulerPurposes = new ArrayList<>();
+        Runnable shutdownHook;
+        Javalin startedApp;
+
+        @Override
+        public Map<String, String> environment() {
+            return Map.of();
+        }
+
+        @Override
+        public HerdrClient connectHerdr(Path socketPath) {
+            ledger.add("connectHerdr");
+            return herdr;
+        }
+
+        @Override
+        public Fleetd.AmqpOpener replyInboxOpener() {
+            ledger.add("replyInboxOpener");
+            return (uri, prefetch) -> replyInbox;
+        }
+
+        @Override
+        public Fleetd.LeadMailboxOpener leadMailboxOpener() {
+            // Never invoked: this test's config has no `coordinator:` block, so
+            // Fleetd.openLeadMailbox returns null before calling the opener at all.
+            return (uri, selfCoordId, prefetch) -> {
+                throw new UnsupportedOperationException(
+                        "leadMailboxOpener must not be called — no coordinator: block is configured");
+            };
+        }
+
+        @Override
+        public LongSupplier nanoClock() {
+            return System::nanoTime;
+        }
+
+        @Override
+        public LongSupplier wallClockNanos() {
+            return System::nanoTime;
+        }
+
+        @Override
+        public ScheduledExecutorService newScheduler(String purpose) {
+            ledger.add("newScheduler:" + purpose);
+            schedulerPurposes.add(purpose);
+            ScheduledExecutorService scheduler = Executors.newSingleThreadScheduledExecutor();
+            schedulers.add(scheduler);
+            return scheduler;
+        }
+
+        @Override
+        public void addShutdownHook(Runnable hook) {
+            ledger.add("addShutdownHook");
+            this.shutdownHook = hook;
+        }
+
+        @Override
+        public void startHttp(Javalin app, String host, int port) {
+            // Deliberately never call app.start(host, port): no real HTTP bind in a unit test.
+            ledger.add("startHttp");
+            this.startedApp = app;
+        }
+    }
+
+    /** A fake {@link ReplyInbox} that is also {@link AutoCloseable}, so the ledger can prove it closes. */
+    private static final class SentinelReplyInbox implements ReplyInbox, AutoCloseable {
+        volatile boolean closed = false;
+
+        @Override
+        public void own(String target) {
+        }
+
+        @Override
+        public void release(String target) {
+        }
+
+        @Override
+        public void publish(String target, String msgId, String content) {
+        }
+
+        @Override
+        public List<InboxMessage> peek(String target) {
+            return List.of();
+        }
+
+        @Override
+        public boolean ack(String target, String msgId) {
+            return false;
+        }
+
+        @Override
+        public void close() {
+            closed = true;
+        }
+    }
+
+    private static FleetConfig writeConfig(Path dir) throws Exception {
+        Path f = dir.resolve("fleetd.yaml");
+        Files.writeString(f, """
+                bind:
+                  host: 127.0.0.1
+                  port: 8765
+                lifecycle:
+                  idleTtlSeconds: 600
+                health:
+                  enabled: true
+                  intervalSeconds: 30
+                leadHeartbeat:
+                  idleAfterSeconds: 600
+                  backoffMs: 15000
+                  quietNudgeCap: 5
+                configReload:
+                  enabled: true
+                  intervalSeconds: 30
+                idleSleepGuard:
+                  enabled: false
+                broker:
+                  uri: "amqp://fake-test-broker/vh"
+                """);
+        return FleetConfig.load(f);
+    }
+
+    @Test
+    void assemblesTheRealBootGraphWithoutTouchingAnyRealSocketBrokerOrPort(@TempDir Path dir)
+            throws Exception {
+        FleetConfig cfg = writeConfig(dir);
+        ConfigRef config = new ConfigRef(dir.resolve("fleetd.yaml"), cfg);
+        SubscriptionGuard guard = new SubscriptionGuard(cfg.guard().hostSet());
+        RecordingResourcePorts ports = new RecordingResourcePorts();
+
+        FleetdRuntime runtime = FleetdAssembly.assembleAndStart(new AssemblyInputs(cfg, config, guard), ports);
+
+        // --- start order: the herdr connect, then the recurring background loops, in the recorded
+        // order, then the shutdown hook is registered, then (finally) HTTP "starts" -------------
+        assertTrue(ports.ledger.indexOf("connectHerdr") < ports.ledger.indexOf("newScheduler:bridge-push-"),
+                "herdr must connect before the push scheduler is created: " + ports.ledger);
+        assertEquals(List.of("bridge-push-", "bridge-heartbeat-", "bridge-health-"), ports.schedulerPurposes,
+                "the three always-created schedulers must be requested in exactly this order: "
+                        + ports.schedulerPurposes);
+        assertTrue(ports.ledger.indexOf("addShutdownHook") < ports.ledger.indexOf("startHttp"),
+                "the shutdown hook must be registered before HTTP starts — the one statement that "
+                        + "could not be reordered without changing FleetdRuntime's constructor shape, "
+                        + "see FleetdAssembly's javadoc: " + ports.ledger);
+        assertEquals(ports.ledger.size() - 1, ports.ledger.indexOf("startHttp"),
+                "HTTP must start LAST of everything this fake observes: " + ports.ledger);
+        assertNotNull(ports.startedApp, "FleetdAssembly must have built and handed off a real FleetApp");
+
+        // No real HTTP bind and no real herdr socket: this call returning at all, plus the ledger
+        // above, is the proof — a real bind or a real UnixSocketHerdrClient.connect would have
+        // thrown or hung against the sockets/ports this test never opened.
+        assertNotNull(runtime.app(), "FleetdRuntime must own the same Javalin app that was built");
+        assertEquals(ports.startedApp, runtime.app(), "attachApp must hand FleetdRuntime the SAME instance");
+
+        // --- the runtime owns the real, live objects — not a copy --------------------------------
+        assertEquals(LoopWatchdog.State.RUNNING, runtime.reaper().health(),
+                "SessionReaper must be running: lifecycle.idleTtlSeconds is configured");
+        assertEquals(LoopWatchdog.State.RUNNING, runtime.poller().health(), "StatusPoller must be running");
+        assertNotNull(runtime.heartbeat(), "leadHeartbeat: is configured, so the loop must be built and started");
+        assertNotNull(runtime.healthMonitor(), "health.enabled: true, so the monitor must be built and started");
+        assertNotNull(runtime.configWatcher(), "configReload.enabled: true, so the watcher must be built and started");
+        // Documented gap (see class javadoc): no coordinator: block, so these stay null.
+        assertEquals(null, runtime.leadCoordLoop(), "no coordinator: block — leadCoordLoop must stay unbuilt");
+        assertEquals(null, runtime.leadMailbox(), "no coordinator: block — leadMailbox must stay unbuilt");
+        assertEquals(runtime.replyInbox(), ports.replyInbox,
+                "FleetdRuntime must own the exact ReplyInbox instance this fake's AmqpOpener returned");
+        assertFalse(ports.herdr.closed, "herdr must still be open while the daemon is running");
+        assertFalse(ports.replyInbox.closed, "the reply inbox must still be open while the daemon is running");
+        for (ScheduledExecutorService scheduler : ports.schedulers) {
+            assertFalse(scheduler.isShutdown(), "a scheduler must still be running while the daemon is up");
+        }
+
+        // --- close order: invoke the captured shutdown-hook Runnable directly (no real JVM shutdown
+        // happens in a unit test) and prove every resource this fake can observe is released --------
+        assertNotNull(ports.shutdownHook, "FleetdAssembly must have registered a shutdown hook");
+        ports.shutdownHook.run();
+
+        assertEquals(LoopWatchdog.State.STOPPED, runtime.reaper().health(), "SessionReaper must stop on close");
+        assertEquals(LoopWatchdog.State.STOPPED, runtime.poller().health(), "StatusPoller must stop on close");
+        assertTrue(ports.herdr.closed, "router.close() must close the herdr client last");
+        assertTrue(ports.replyInbox.closed, "the AutoCloseable reply inbox must be closed");
+        for (int i = 0; i < ports.schedulers.size(); i++) {
+            assertTrue(ports.schedulers.get(i).isShutdown(),
+                    "scheduler for '" + ports.schedulerPurposes.get(i) + "' must be shut down by close(): "
+                            + "LeadHeartbeatLoop/FleetHealthMonitor/ReplyPushLoop each call "
+                            + "scheduler.shutdownNow() on the exact instance ports.newScheduler(...) handed them");
+        }
+
+        // Calling the captured hook a second time must never happen for a real JVM shutdown hook,
+        // but nothing above should have thrown — that already proves every accessed field's close()
+        // tolerated running once, in the recorded order, without an exception escaping.
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdAssemblyRoleFallbackBoundaryTest.java

@@ -0,0 +1,165 @@
+package dev.ltms.fleet;
+
+import ch.qos.logback.classic.Level;
+import ch.qos.logback.classic.spi.ILoggingEvent;
+import dev.ltms.fleet.config.ConfigRef;
+import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.guard.SubscriptionGuard;
+import dev.ltms.fleet.herdr.FakeHerdr;
+import dev.ltms.fleet.herdr.HerdrClient;
+import dev.ltms.fleet.msg.ReplyInbox;
+import dev.ltms.fleet.testing.CapturedLog;
+import io.javalin.Javalin;
+import org.junit.jupiter.api.Test;
+import org.junit.jupiter.api.io.TempDir;
+
+import java.nio.file.Files;
+import java.nio.file.Path;
+import java.util.List;
+import java.util.Map;
+import java.util.concurrent.Executors;
+import java.util.concurrent.ScheduledExecutorService;
+import java.util.function.LongSupplier;
+
+import static org.junit.jupiter.api.Assertions.assertTrue;
+
+/**
+ * fleetd #612 A-gaps (gap 2): {@code Fleetd.java:185} used to call {@code
+ * reportRoleFallbackGaps(cfg)} <em>outside</em> the boundary {@code FleetdAssembly.assembleAndStart}
+ * — the assembly call itself sat at line 201, after it — so nothing that drives the assembly (the
+ * seam {@code FleetdAssemblyLifecycleTest} exercises) could ever notice the call being deleted.
+ * {@code Fleetd.main} still refuses a bad config end to end (see {@code
+ * FleetdStartupValidationTest}), but that only pins {@code validateAll()} and {@code
+ * assertChartersNameOnlyRegisteredTools} — a validator that <em>throws</em>. {@code
+ * reportRoleFallbackGaps} only logs; nothing about {@code main} throwing or not throwing can
+ * observe whether that particular call ran.
+ *
+ * <p>This drives {@link FleetdAssembly#assembleAndStart} directly — never a copy of its logic —
+ * with a config that has no {@code fleet:} pools or charters configured for any role, so every role
+ * trips both of {@code reportRoleFallbackGaps}' log branches, and asserts on the real log line a
+ * {@code ListAppender} attached to the shared {@code Fleetd}/{@code FleetdAssembly} logger
+ * captures. Deleting the call from {@code FleetdAssembly} (verified by hand, see the ticket) turns
+ * this test red; deleting it from {@code Fleetd.main} instead (its old location) would not, which
+ * is exactly the gap this test closes.
+ */
+class FleetdAssemblyRoleFallbackBoundaryTest {
+
+    /** Minimal fake {@link ResourcePorts}: enough for {@code assembleAndStart} to run with no real I/O. */
+    private static final class RecordingResourcePorts implements ResourcePorts {
+
+        final FakeHerdr herdr = new FakeHerdr();
+        final SentinelReplyInbox replyInbox = new SentinelReplyInbox();
+        Runnable shutdownHook;
+
+        @Override
+        public Map<String, String> environment() {
+            return Map.of();
+        }
+
+        @Override
+        public HerdrClient connectHerdr(Path socketPath) {
+            return herdr;
+        }
+
+        @Override
+        public Fleetd.AmqpOpener replyInboxOpener() {
+            return (uri, prefetch) -> replyInbox;
+        }
+
+        @Override
+        public Fleetd.LeadMailboxOpener leadMailboxOpener() {
+            return (uri, selfCoordId, prefetch) -> {
+                throw new UnsupportedOperationException(
+                        "leadMailboxOpener must not be called — no coordinator: block is configured");
+            };
+        }
+
+        @Override
+        public LongSupplier nanoClock() {
+            return System::nanoTime;
+        }
+
+        @Override
+        public LongSupplier wallClockNanos() {
+            return System::nanoTime;
+        }
+
+        @Override
+        public ScheduledExecutorService newScheduler(String purpose) {
+            return Executors.newSingleThreadScheduledExecutor();
+        }
+
+        @Override
+        public void addShutdownHook(Runnable hook) {
+            this.shutdownHook = hook;
+        }
+
+        @Override
+        public void startHttp(Javalin app, String host, int port) {
+            // No real HTTP bind in a unit test.
+        }
+    }
+
+    private static final class SentinelReplyInbox implements ReplyInbox {
+        @Override
+        public void own(String target) {
+        }
+
+        @Override
+        public void release(String target) {
+        }
+
+        @Override
+        public void publish(String target, String msgId, String content) {
+        }
+
+        @Override
+        public List<InboxMessage> peek(String target) {
+            return List.of();
+        }
+
+        @Override
+        public boolean ack(String target, String msgId) {
+            return false;
+        }
+    }
+
+    private static FleetConfig writeConfig(Path dir) throws Exception {
+        Path f = dir.resolve("fleetd.yaml");
+        // Deliberately no `fleet:` block at all: every MemberRole has neither a pool nor a
+        // charter, so reportRoleFallbackGaps' "role fallback: no fleet.<role>s: pool for ..."
+        // branch is guaranteed to log something to assert on.
+        Files.writeString(f, """
+                bind:
+                  host: 127.0.0.1
+                  port: 8765
+                idleSleepGuard:
+                  enabled: false
+                """);
+        return FleetConfig.load(f);
+    }
+
+    @Test
+    void assembleAndStartItselfReportsTheRoleFallbackGaps(@TempDir Path dir) throws Exception {
+        FleetConfig cfg = writeConfig(dir);
+        ConfigRef config = new ConfigRef(dir.resolve("fleetd.yaml"), cfg);
+        SubscriptionGuard guard = new SubscriptionGuard(cfg.guard().hostSet());
+        RecordingResourcePorts ports = new RecordingResourcePorts();
+
+        try (var captured = CapturedLog.at(Fleetd.class, Level.INFO)) {
+            FleetdAssembly.assembleAndStart(new AssemblyInputs(cfg, config, guard), ports);
+
+            String infoLines = captured.events().stream()
+                    .filter(e -> e.getLevel() == Level.INFO)
+                    .map(ILoggingEvent::getFormattedMessage)
+                    .reduce("", (a, b) -> a + "\n" + b);
+            assertTrue(infoLines.contains("role fallback: no fleet.<role>s: pool for"),
+                    () -> "FleetdAssembly.assembleAndStart itself must call reportRoleFallbackGaps "
+                            + "(fleetd #612 A-gaps gap 2) — captured INFO lines: " + infoLines);
+        } finally {
+            if (ports.shutdownHook != null) {
+                ports.shutdownHook.run();
+            }
+        }
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdAwaitHerdrTest.java

@@ -0,0 +1,192 @@
+package dev.ltms.fleet;
+
+import ch.qos.logback.classic.Level;
+import ch.qos.logback.classic.spi.ILoggingEvent;
+import com.fasterxml.jackson.databind.JsonNode;
+import dev.ltms.fleet.herdr.HerdrClient;
+import dev.ltms.fleet.herdr.HerdrException;
+import dev.ltms.fleet.testing.CapturedLog;
+import org.junit.jupiter.api.Test;
+
+import java.util.concurrent.atomic.AtomicBoolean;
+import java.util.function.LongSupplier;
+
+import static org.junit.jupiter.api.Assertions.assertEquals;
+import static org.junit.jupiter.api.Assertions.assertFalse;
+import static org.junit.jupiter.api.Assertions.assertTrue;
+import static org.junit.jupiter.api.Assertions.fail;
+
+/**
+ * fleetd #498: {@code Fleetd.awaitHerdr} used to return a bare {@code boolean}, collapsing "the
+ * configured wait budget genuinely ran out" and "the waiting thread was interrupted, possibly
+ * milliseconds in" onto the same {@code false} — and the caller's log line printed only the
+ * configured budget, never how long the wait actually ran. This class covers both halves of the
+ * fix:
+ * <ul>
+ *   <li>the seam — {@link Fleetd#awaitHerdr} itself, driven with an injected clock and a stub
+ *       {@link HerdrClient}, one test per {@link Fleetd.HerdrWaitResult};</li>
+ *   <li>the call site — {@link Fleetd#logHerdrWaitOutcomeAndShouldReap}, the exact decision {@code
+ *       main} calls (extracted here because {@code main} itself boots the whole daemon and cannot
+ *       be driven from a unit test), pinning the three distinct log messages it emits.</li>
+ * </ul>
+ * Every expected message below is a plain literal, not built from {@code HERDR_WAIT_SECONDS} or
+ * any other production constant — a test that derives its expectation the way the code does
+ * cannot see a change to either (fleetd #496's identical trap).
+ */
+class FleetdAwaitHerdrTest {
+
+    // ---- the seam: Fleetd.awaitHerdr ----------------------------------------------------------
+
+    @Test
+    void answeredReturnsImmediatelyWithZeroElapsedAndNeverPolls() {
+        HerdrStub herdr = new HerdrStub(0); // succeeds on the very first call
+        LongSupplier clock = fixedClock(1_000L);
+        AtomicBoolean polled = new AtomicBoolean(false);
+        Runnable poller = () -> polled.set(true);
+
+        Fleetd.HerdrAwaitOutcome outcome = Fleetd.awaitHerdr(herdr, clock, poller);
+
+        assertEquals(Fleetd.HerdrWaitResult.ANSWERED, outcome.result());
+        assertEquals(0L, outcome.elapsedNanos(), "a fixed clock must measure zero elapsed time");
+        assertFalse(polled.get(), "herdr answering on the first try must never poll");
+    }
+
+    @Test
+    void deadlinePassedIsMeasuredNotAssumed() {
+        HerdrStub herdr = new HerdrStub(-1); // never succeeds
+        // call order inside awaitHerdr: start, then per failed attempt: deadline-check, elapsed-calc
+        ScriptedClock clock = new ScriptedClock(0L, 30_500_000_000L, 30_500_000_000L);
+        Runnable poller = () -> fail("the deadline was already exceeded on the first attempt — must not poll");
+
+        Fleetd.HerdrAwaitOutcome outcome = Fleetd.awaitHerdr(herdr, clock, poller);
+
+        assertEquals(Fleetd.HerdrWaitResult.DEADLINE_PASSED, outcome.result());
+        assertEquals(30_500_000_000L, outcome.elapsedNanos(),
+                "elapsed must be the MEASURED clock delta, not the configured budget");
+    }
+
+    @Test
+    void interruptedIsDistinctFromDeadlinePassedAndPreservesTheInterruptFlag() {
+        HerdrStub herdr = new HerdrStub(-1); // never succeeds
+        // start=0, deadline-check returns 500ms (well under the 30s budget) -> not deadline-passed,
+        // then the poller interrupts, and the elapsed-calc call returns 750ms.
+        ScriptedClock clock = new ScriptedClock(0L, 500_000_000L, 750_000_000L);
+        Runnable poller = () -> Thread.currentThread().interrupt();
+
+        try {
+            Fleetd.HerdrAwaitOutcome outcome = Fleetd.awaitHerdr(herdr, clock, poller);
+
+            assertEquals(Fleetd.HerdrWaitResult.INTERRUPTED, outcome.result());
+            assertEquals(750_000_000L, outcome.elapsedNanos(),
+                    "elapsed must be measured even when the wait ends via interruption, not the deadline");
+            assertTrue(Thread.currentThread().isInterrupted(),
+                    "the interrupt flag the old code re-set must still be set on return");
+        } finally {
+            Thread.interrupted(); // clear it so it cannot leak into another test on this thread
+        }
+    }
+
+    // ---- the call site: Fleetd.logHerdrWaitOutcomeAndShouldReap -------------------------------
+
+    @Test
+    void answeredLogsNothingAndSaysReap() {
+        try (CapturedLog log = attach()) {
+            boolean shouldReap = Fleetd.logHerdrWaitOutcomeAndShouldReap(
+                    new Fleetd.HerdrAwaitOutcome(Fleetd.HerdrWaitResult.ANSWERED, 0L));
+
+            assertTrue(shouldReap, "only ANSWERED should tell main to reap orphan workers");
+            assertEquals(0, log.events().size(), "the answered path logs nothing itself");
+        }
+    }
+
+    @Test
+    void deadlinePassedLogsConfiguredAndMeasuredElapsedTogether() {
+        try (CapturedLog log = attach()) {
+            boolean shouldReap = Fleetd.logHerdrWaitOutcomeAndShouldReap(
+                    new Fleetd.HerdrAwaitOutcome(Fleetd.HerdrWaitResult.DEADLINE_PASSED, 30_500_000_000L));
+
+            assertFalse(shouldReap, "a deadline-passed wait must not tell main to reap");
+            assertEquals(1, log.events().size());
+            ILoggingEvent event = log.events().getFirst();
+            assertEquals(Level.WARN, event.getLevel());
+            assertEquals("herdr did not answer within the configured wait (configured=30s "
+                    + "elapsed=30500ms) — starting anyway; /healthz will report degraded until it "
+                    + "comes up. Orphaned worker panes (if any) were NOT reaped.",
+                    event.getFormattedMessage());
+        }
+    }
+
+    @Test
+    void interruptedLogsItsOwnMessageAndNeverClaimsTheBudgetElapsed() {
+        try (CapturedLog log = attach()) {
+            // 3ms: the ticket's own example of "a few milliseconds in", not the 30s budget.
+            boolean shouldReap = Fleetd.logHerdrWaitOutcomeAndShouldReap(
+                    new Fleetd.HerdrAwaitOutcome(Fleetd.HerdrWaitResult.INTERRUPTED, 3_000_000L));
+
+            assertFalse(shouldReap, "an interrupted wait must not tell main to reap");
+            assertEquals(1, log.events().size());
+            ILoggingEvent event = log.events().getFirst();
+            assertEquals(Level.WARN, event.getLevel());
+            String message = event.getFormattedMessage();
+            assertEquals("herdr wait was interrupted before the configured wait ran out "
+                    + "(configured=30s elapsed=3ms) — starting anyway; /healthz will report "
+                    + "degraded until it comes up. Orphaned worker panes (if any) were NOT reaped.",
+                    message);
+            assertFalse(message.contains("did not answer"),
+                    "an interrupted wait must not be reported as if herdr failed to answer within the budget");
+        }
+    }
+
+    // ---- fixtures --------------------------------------------------------------------------
+
+    /** Always returns the same value, i.e. a clock that measures zero elapsed time. */
+    private static LongSupplier fixedClock(long value) {
+        return () -> value;
+    }
+
+    /** Returns each value in order, then repeats the last one for any call beyond the list. */
+    private static final class ScriptedClock implements LongSupplier {
+        private final long[] values;
+        private int index;
+
+        ScriptedClock(long... values) {
+            this.values = values;
+        }
+
+        @Override
+        public long getAsLong() {
+            long v = values[Math.min(index, values.length - 1)];
+            if (index < values.length - 1) {
+                index++;
+            }
+            return v;
+        }
+    }
+
+    /** Fails {@code failuresBeforeSuccess} times, then succeeds forever; {@code -1} never succeeds. */
+    private static final class HerdrStub implements HerdrClient {
+        private final int failuresBeforeSuccess;
+        private int calls;
+
+        HerdrStub(int failuresBeforeSuccess) {
+            this.failuresBeforeSuccess = failuresBeforeSuccess;
+        }
+
+        @Override
+        public JsonNode call(String method, Object params) throws HerdrException {
+            calls++;
+            if (failuresBeforeSuccess < 0 || calls <= failuresBeforeSuccess) {
+                throw new HerdrException("herdr not up yet");
+            }
+            return null;
+        }
+
+        @Override
+        public void close() {
+        }
+    }
+
+    private static CapturedLog attach() {
+        return CapturedLog.at(Fleetd.class, Level.DEBUG);
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdBackendQuarantineAssemblyTest.java

@@ -0,0 +1,199 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.config.ConfigRef;
+import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.guard.SubscriptionGuard;
+import dev.ltms.fleet.herdr.FakeHerdr;
+import dev.ltms.fleet.herdr.HerdrClient;
+import dev.ltms.fleet.msg.ReplyInbox;
+import dev.ltms.fleet.placement.BackendQuarantine;
+import io.javalin.Javalin;
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+import org.junit.jupiter.api.io.TempDir;
+
+import java.nio.file.Files;
+import java.nio.file.Path;
+import java.util.List;
+import java.util.Map;
+import java.util.OptionalLong;
+import java.util.concurrent.Executors;
+import java.util.concurrent.ScheduledExecutorService;
+import java.util.concurrent.atomic.AtomicLong;
+import java.util.function.LongSupplier;
+
+import static org.junit.jupiter.api.Assertions.assertEquals;
+import static org.junit.jupiter.api.Assertions.assertTrue;
+
+/**
+ * fleetd #612 B3 — replaces {@code FleetdBackendQuarantineWiringTest} (fleetd #466), a source-text
+ * test that scraped {@code Fleetd.java} (now {@code FleetdAssembly.java}, moved there by fleetd #612
+ * Unit A) for the {@code BackendQuarantine.withEscalation(...)} call, and separately asserted the
+ * flat two-argument constructor's text was ABSENT. That proves the right method NAME appears in
+ * source; it proves nothing about what the constructed object actually DOES.
+ *
+ * <p>This test instead drives the REAL {@link BackendQuarantine} the real {@link
+ * FleetdAssembly#assembleAndStart} builds — reached through {@link
+ * dev.ltms.fleet.mcp.FleetMcp#quarantineSource()} on the real, live {@code FleetMcp} {@code
+ * FleetdRuntime} owns — and asserts the ONE behavioural difference {@code withEscalation} and the
+ * flat constructor actually produce (see {@link BackendQuarantine}'s own class doc, "Mechanism"):
+ * quarantining the same credential twice in a row, within one base cooldown of the first deadline,
+ * must escalate the second cooldown past the first. A flat instance reports the identical cooldown
+ * both times.
+ */
+class FleetdBackendQuarantineAssemblyTest {
+
+    /** Base cooldown used throughout — long enough that rounding never blurs the 2x escalation. */
+    private static final int COOLDOWN_SECONDS = 100;
+
+    private static final class RecordingResourcePorts implements ResourcePorts {
+
+        final FakeHerdr herdr = new FakeHerdr();
+        final SentinelReplyInbox replyInbox = new SentinelReplyInbox();
+        final AtomicLong clockNanos = new AtomicLong(0L);
+
+        @Override
+        public Map<String, String> environment() {
+            return Map.of();
+        }
+
+        @Override
+        public HerdrClient connectHerdr(Path socketPath) {
+            return herdr;
+        }
+
+        @Override
+        public Fleetd.AmqpOpener replyInboxOpener() {
+            return (uri, prefetch) -> replyInbox;
+        }
+
+        @Override
+        public Fleetd.LeadMailboxOpener leadMailboxOpener() {
+            return (uri, selfCoordId, prefetch) -> {
+                throw new UnsupportedOperationException(
+                        "leadMailboxOpener must not be called — no coordinator: block is configured");
+            };
+        }
+
+        @Override
+        public LongSupplier nanoClock() {
+            // Controllable: the SAME LongSupplier instance BackendQuarantine.withEscalation(...) is
+            // built with, so advancing clockNanos after assembly moves the quarantine tracker's own
+            // clock, with no real sleep needed to observe escalation.
+            return clockNanos::get;
+        }
+
+        @Override
+        public LongSupplier wallClockNanos() {
+            return clockNanos::get;
+        }
+
+        @Override
+        public ScheduledExecutorService newScheduler(String purpose) {
+            return Executors.newSingleThreadScheduledExecutor();
+        }
+
+        @Override
+        public void addShutdownHook(Runnable hook) {
+        }
+
+        @Override
+        public void startHttp(Javalin app, String host, int port) {
+        }
+    }
+
+    private static final class SentinelReplyInbox implements ReplyInbox, AutoCloseable {
+        @Override
+        public void own(String target) {
+        }
+
+        @Override
+        public void release(String target) {
+        }
+
+        @Override
+        public void publish(String target, String msgId, String content) {
+        }
+
+        @Override
+        public List<InboxMessage> peek(String target) {
+            return List.of();
+        }
+
+        @Override
+        public boolean ack(String target, String msgId) {
+            return false;
+        }
+
+        @Override
+        public void close() {
+        }
+    }
+
+    private static FleetConfig writeConfig(Path dir) throws Exception {
+        Path f = dir.resolve("fleetd.yaml");
+        Files.writeString(f, """
+                bind:
+                  host: 127.0.0.1
+                  port: 8765
+                idleSleepGuard:
+                  enabled: false
+                broker:
+                  uri: "amqp://fake-test-broker/vh"
+                quarantineCooldownSeconds: %d
+                """.formatted(COOLDOWN_SECONDS));
+        return FleetConfig.load(f);
+    }
+
+    @Test
+    @DisplayName("[BEHAVIOURAL] the real assembled BackendQuarantine escalates a repeated exhaustion, "
+            + "which the flat two-argument constructor can never do")
+    void assembledQuarantineEscalatesOnARepeatedExhaustion(@TempDir Path dir) throws Exception {
+        FleetConfig cfg = writeConfig(dir);
+        ConfigRef config = new ConfigRef(dir.resolve("fleetd.yaml"), cfg);
+        SubscriptionGuard guard = new SubscriptionGuard(cfg.guard().hostSet());
+        RecordingResourcePorts ports = new RecordingResourcePorts();
+
+        FleetdRuntime runtime = FleetdAssembly.assembleAndStart(new AssemblyInputs(cfg, config, guard), ports);
+
+        BackendQuarantine quarantine = runtime.mcp().quarantineSource().quarantine();
+
+        // First exhaustion, at clock=0: a fresh occurrence, blocked for exactly the base cooldown.
+        quarantine.quarantine("cred-x");
+        BackendQuarantine.Status first = quarantine.status("cred-x").orElseThrow(
+                () -> new AssertionError("credential must be quarantined immediately after quarantine()"));
+        assertEquals(1, first.repeatCount(), "the first call is repeat #1");
+        assertEquals(COOLDOWN_SECONDS, first.remainingSeconds(),
+                "a fresh quarantine blocks for exactly the base cooldown");
+
+        // Second exhaustion, arriving just after the first deadline — well within one base cooldown
+        // of it, so this is a CONTINUATION of the same streak (repeat #2), not a fresh occurrence.
+        long firstDeadlineNanos = COOLDOWN_SECONDS * 1_000_000_000L;
+        ports.clockNanos.set(firstDeadlineNanos + 1);
+        quarantine.quarantine("cred-x");
+        BackendQuarantine.Status second = quarantine.status("cred-x").orElseThrow(
+                () -> new AssertionError("credential must be quarantined immediately after the second "
+                        + "quarantine() call"));
+        assertEquals(2, second.repeatCount(), "the second call, arriving within one base cooldown of "
+                + "the first deadline, continues the streak as repeat #2");
+
+        // The one behavioural difference: withEscalation doubles the cooldown on repeat #2 (capped
+        // well above this at 12x base), the flat two-argument constructor never grows past the base
+        // cooldown no matter how many times quarantine() is called in a row.
+        assertEquals(2 * COOLDOWN_SECONDS, second.remainingSeconds(),
+                "withEscalation's default backoff doubles the cooldown on the second consecutive "
+                        + "exhaustion — this is the exact call FleetdAssembly.java makes at the "
+                        + "BackendQuarantine.withEscalation(...) call site");
+        assertTrue(second.remainingSeconds() > first.remainingSeconds(),
+                "the flat two-argument BackendQuarantine constructor would report the SAME remaining "
+                        + "seconds both times — this inequality is what a mutation to the flat "
+                        + "constructor at that call site must fail");
+
+        // Also confirm isQuarantined/remainingSeconds agree, exercising the accessors a real caller
+        // (fleet_profiles / fleet_list, per BackendQuarantine's own class doc) actually reads.
+        assertTrue(quarantine.isQuarantined("cred-x"));
+        OptionalLong remaining = quarantine.remainingSeconds("cred-x");
+        assertTrue(remaining.isPresent());
+        assertEquals(2 * COOLDOWN_SECONDS, remaining.getAsLong());
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdClaudeCodeLauncherCredentialWiringTest.java

@@ -0,0 +1,84 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.config.ConfigRef;
+import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.guard.SubscriptionGuard;
+import dev.ltms.fleet.herdr.AgentControl;
+import dev.ltms.fleet.herdr.FakeHerdr;
+import dev.ltms.fleet.herdr.WorkspaceControl;
+import dev.ltms.fleet.member.ClaudeCodeLauncher;
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+import org.junit.jupiter.api.io.TempDir;
+
+import java.nio.file.Files;
+import java.nio.file.Path;
+import java.util.Map;
+import java.util.Set;
+
+import static org.junit.jupiter.api.Assertions.assertFalse;
+import static org.junit.jupiter.api.Assertions.assertNotNull;
+
+/**
+ * fleetd #589 Group 2: {@link Fleetd#claudeCodeLauncher} is the factory that replaced {@code
+ * main}'s inline {@code new ClaudeCodeLauncher(...)} call, whose 10th argument is the CB-596 {@code
+ * memberCredentials} policy supplier ({@code () -> config.get().memberCredentials()}). Before this
+ * ticket that argument was untestable wiring: replacing it with {@code () -> null} compiled with 0
+ * errors and left every existing test green, since no existing test builds the exact object {@code
+ * main} wires and then spawns it. {@code memberCredentials} being a lambda is never itself {@code
+ * null}, so {@link dev.ltms.fleet.member.HerdrPeerLauncher#applyMemberCredentialPolicy} sees {@code
+ * memberCredentials.get() == null} and silently shadows nothing — reopening the exact CB-592
+ * exposure gap CB-596's policy closed (gitea issue #82).
+ *
+ * <p>This test drives the factory with a real {@link ConfigRef} carrying a {@code
+ * memberCredentials:} block, spawns through the resulting launcher, and inspects what {@code
+ * tab.create} actually carried — the same observable surface {@code ClaudeCodeLauncherTest}'s
+ * {@code everyKnownNameNotAllowedIsShadowedWithTheSentinel} uses for the launcher's own credential
+ * policy, applied here to prove {@code main}'s wiring reaches it.
+ */
+class FleetdClaudeCodeLauncherCredentialWiringTest {
+
+    private static final String YAML = """
+            bind:
+              host: 127.0.0.1
+              port: 8765
+            herdrSocket: ~/.config/herdr/herdr.sock
+            profiles:
+              ltms-local:
+                baseUrl: http://gx00.gw:8000
+                model: coder
+            memberCredentials:
+              policy: deny-by-default
+              known:
+                - GITEA_ACCESS_TOKEN
+            """;
+
+    @SuppressWarnings("unchecked")
+    private static Map<String, String> startEnv(FakeHerdr herdr) {
+        return (Map<String, String>) ((Map<String, Object>) herdr.lastCall("tab.create").params()).get("env");
+    }
+
+    @Test
+    @DisplayName("main's memberCredentials wiring reaches ClaudeCodeLauncher: a known-but-not-allowed "
+            + "name is shadowed on spawn")
+    void memberCredentialsWiringReachesClaudeCodeLauncher(@TempDir Path dir) throws Exception {
+        Path file = dir.resolve("fleetd.yaml");
+        Files.writeString(file, YAML);
+        FleetConfig cfg = FleetConfig.load(file);
+        ConfigRef config = ConfigRef.fixed(cfg);
+        FakeHerdr herdr = new FakeHerdr();
+
+        ClaudeCodeLauncher launcher = Fleetd.claudeCodeLauncher(new AgentControl(herdr),
+                new WorkspaceControl(herdr), new SubscriptionGuard(Set.of("gx00.gw")),
+                cfg.profiles(), cfg, config);
+        launcher.spawn();
+
+        String shadowed = startEnv(herdr).get("GITEA_ACCESS_TOKEN");
+        assertNotNull(shadowed,
+                "GITEA_ACCESS_TOKEN is 'known' but not 'allow'-ed in the loaded config — it must be "
+                        + "explicitly shadowed on spawn; replacing the memberCredentials supplier with "
+                        + "() -> null at the Fleetd.claudeCodeLauncher call site must fail this "
+                        + "assertion, since a null policy shadows nothing");
+        assertFalse(shadowed.isBlank(), "the overlay value must be non-blank");
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdCompletionResolverAssemblyTest.java

@@ -0,0 +1,307 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.config.ConfigRef;
+import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.guard.SubscriptionGuard;
+import dev.ltms.fleet.herdr.FakeHerdr;
+import dev.ltms.fleet.herdr.HerdrClient;
+import dev.ltms.fleet.inject.CompletionResolver;
+import dev.ltms.fleet.msg.Rendezvous;
+import dev.ltms.fleet.msg.TurnToken;
+import dev.ltms.fleet.placement.PlacementException;
+import dev.ltms.fleet.session.MemberSession;
+import dev.ltms.fleet.session.WorktreeRequest;
+import io.javalin.Javalin;
+import org.junit.jupiter.api.Test;
+import org.junit.jupiter.api.io.TempDir;
+
+import java.nio.file.Files;
+import java.nio.file.Path;
+import java.util.List;
+import java.util.Map;
+import java.util.concurrent.CompletableFuture;
+import java.util.concurrent.Executors;
+import java.util.concurrent.ScheduledExecutorService;
+import java.util.concurrent.TimeUnit;
+import java.util.concurrent.atomic.AtomicLong;
+import java.util.function.LongSupplier;
+
+import static org.junit.jupiter.api.Assertions.assertEquals;
+import static org.junit.jupiter.api.Assertions.assertThrows;
+import static org.junit.jupiter.api.Assertions.assertTrue;
+
+/**
+ * fleetd #612 step 2, Unit B1 — replaces {@code FleetdCompletionResolverWiringTest} (deleted in
+ * this same commit), whose four tests read {@code Fleetd.java}'s source text and asserted the
+ * {@code CompletionResolver} construction call still named the right arguments. That proved the
+ * call site's spelling, never that the assembled resolver actually behaves differently when an
+ * argument is dropped.
+ *
+ * <p>These tests drive {@link FleetdAssembly#assembleAndStart} — the real boot composition,
+ * fleetd #612 Unit A — and read {@link FleetdRuntime#completion()}: the exact {@link
+ * CompletionResolver} instance the assembled daemon uses, never a copy built alongside it for the
+ * test's benefit. Two behaviours are pinned, matching the ticket's own two measured mutations:
+ *
+ * <ul>
+ *   <li>the 8th constructor argument ({@code Fleetd.worktreeBranchLookup(sessions::roster)}) —
+ *       {@link #assembledResolverReportsTheMembersWorktreeAndBranchInAFallbackReport}; and</li>
+ *   <li>the 5th/6th arguments ({@code backendErrorPatterns}, {@code backendErrorSink}, both
+ *       assigned from {@code Fleetd}'s extracted factories rather than an inline lambda) —
+ *       {@link #assembledResolverClassifiesAndCoolsOffOnAConfiguredBackendErrorPattern}.</li>
+ * </ul>
+ *
+ * <p>Both tests bypass {@link dev.ltms.fleet.inject.StatusPoller} and drive {@link
+ * CompletionResolver#onDelivered} / {@link CompletionResolver#resolveBeforePostAction} directly —
+ * the same public, synchronous entry points {@code CompletionResolverTest} uses — with a
+ * hand-built {@link CompletableFuture} waiter, so no real poller loop or herdr status poll is
+ * needed. The pane scrape comes from {@link FakeHerdr#readText}; the elapsed-time floor
+ * ({@code CompletionResolver.MIN_TURN_NANOS}) is controlled via a fake, advanceable {@link
+ * ResourcePorts#nanoClock()} rather than a real sleep.
+ */
+class FleetdCompletionResolverAssemblyTest {
+
+    /** Same shape as {@code FleetdAssemblyLifecycleTest}'s fake, plus a nanoClock this test can advance. */
+    private static final class ControllableResourcePorts implements ResourcePorts {
+
+        final FakeHerdr herdr;
+        final AtomicLong nowNanos = new AtomicLong(1_000_000_000L); // arbitrary non-zero start
+        Runnable shutdownHook;
+
+        ControllableResourcePorts(FakeHerdr herdr) {
+            this.herdr = herdr;
+        }
+
+        void advanceSeconds(long seconds) {
+            nowNanos.addAndGet(TimeUnit.SECONDS.toNanos(seconds));
+        }
+
+        @Override
+        public Map<String, String> environment() {
+            return Map.of();
+        }
+
+        @Override
+        public HerdrClient connectHerdr(Path socketPath) {
+            return herdr;
+        }
+
+        @Override
+        public Fleetd.AmqpOpener replyInboxOpener() {
+            // Never invoked: this test's config has no `broker:` block, so Fleetd.selectReplyInbox
+            // returns the in-memory inbox before calling the opener at all.
+            return (uri, prefetch) -> {
+                throw new UnsupportedOperationException("replyInboxOpener must not be called — no broker: block");
+            };
+        }
+
+        @Override
+        public Fleetd.LeadMailboxOpener leadMailboxOpener() {
+            // Never invoked: no `coordinator:` block configured either.
+            return (uri, selfCoordId, prefetch) -> {
+                throw new UnsupportedOperationException("leadMailboxOpener must not be called — no coordinator: block");
+            };
+        }
+
+        @Override
+        public LongSupplier nanoClock() {
+            return nowNanos::get;
+        }
+
+        @Override
+        public LongSupplier wallClockNanos() {
+            return nowNanos::get;
+        }
+
+        @Override
+        public ScheduledExecutorService newScheduler(String purpose) {
+            return Executors.newSingleThreadScheduledExecutor();
+        }
+
+        @Override
+        public void addShutdownHook(Runnable hook) {
+            this.shutdownHook = hook;
+        }
+
+        @Override
+        public void startHttp(Javalin app, String host, int port) {
+            // Deliberately never bind a real port.
+        }
+    }
+
+    private static FleetConfig writeConfig(Path dir, String profilesYaml, String extraGuardHost,
+                                            String worktreeRootYamlLine) throws Exception {
+        Path f = dir.resolve("fleetd.yaml");
+        Files.writeString(f, """
+                bind:
+                  host: 127.0.0.1
+                  port: 8765
+                idleSleepGuard:
+                  enabled: false
+                %s
+                profiles:
+                %s
+                guard:
+                  offSubscriptionHosts:
+                    - %s
+                """.formatted(worktreeRootYamlLine == null ? "" : worktreeRootYamlLine, profilesYaml, extraGuardHost));
+        return FleetConfig.load(f);
+    }
+
+    private static void gitQuiet(Path cwd, String... args) throws Exception {
+        List<String> cmd = new java.util.ArrayList<>(List.of("git"));
+        cmd.addAll(List.of(args));
+        Process p = new ProcessBuilder(cmd).directory(cwd.toFile()).redirectErrorStream(true).start();
+        String out = new String(p.getInputStream().readAllBytes());
+        assertTrue(p.waitFor(30, TimeUnit.SECONDS), "git timed out: git " + String.join(" ", args));
+        assertEquals(0, p.exitValue(), "git " + String.join(" ", args) + " failed:\n" + out);
+    }
+
+    private static Path initRepo(Path dir) throws Exception {
+        Files.createDirectories(dir);
+        gitQuiet(dir, "init", "-q", "-b", "main");
+        gitQuiet(dir, "config", "user.email", "test@example.invalid");
+        gitQuiet(dir, "config", "user.name", "Test");
+        Files.writeString(dir.resolve("README.md"), "seed\n");
+        gitQuiet(dir, "add", "README.md");
+        gitQuiet(dir, "commit", "-q", "-m", "seed");
+        return dir;
+    }
+
+    /**
+     * fleetd #248's first measured mutation: replacing {@code CompletionResolver}'s 8th constructor
+     * argument with the inert {@code _ -> null} compiles clean and leaves every existing test green
+     * — it silently drops fleetd #241's fallback-report location. This drives the real assembled
+     * resolver through a member echoing its own injected brief back (no {@code fleet_reply}), which
+     * resolves via {@code noReportMessage(target)}, and proves the real member's {@code branch} —
+     * only obtainable via {@code Fleetd.worktreeBranchLookup(sessions::roster)} reading the real,
+     * worktree-provisioned {@link MemberSession} — appears in the reported text.
+     */
+    @Test
+    void assembledResolverReportsTheMembersWorktreeAndBranchInAFallbackReport(@TempDir Path dir) throws Exception {
+        Path repo = initRepo(dir.resolve("repo"));
+        FleetConfig cfg = writeConfig(dir, """
+                  wtprofile:
+                    baseUrl: http://wthost.local:8000
+                    model: sonnet
+                """, "wthost.local", "worktreeRoot: " + dir.resolve("wts"));
+        ConfigRef config = new ConfigRef(dir.resolve("fleetd.yaml"), cfg);
+        SubscriptionGuard guard = new SubscriptionGuard(cfg.guard().hostSet());
+        ControllableResourcePorts ports = new ControllableResourcePorts(new FakeHerdr());
+
+        FleetdRuntime runtime = FleetdAssembly.assembleAndStart(new AssemblyInputs(cfg, config, guard), ports);
+        try {
+            MemberSession session = runtime.sessions().acquire("wtprofile", repo.toString(), repo.toString(),
+                    null, new WorktreeRequest("fleetd-612-b1", null));
+            String target = session.terminalId();
+            String branch = session.branch();
+            assertTrue(branch != null && branch.startsWith("worker/"),
+                    "sanity: a worktree-provisioned session must carry a real branch, got: " + branch);
+
+            CompletionResolver completion = runtime.completion();
+            CompletableFuture<Rendezvous.Resolution> waiter = new CompletableFuture<>();
+            String echoedBrief = "z".repeat(450); // >= CompletionResolver.ECHO_MIN_CHARS normalised chars
+
+            ports.herdr.readText("idle, nothing yet");
+            completion.onDelivered(target, new TurnToken(target, waiter, echoedBrief));
+
+            ports.herdr.readText(echoedBrief); // the pane just echoes the injected brief back — no real report
+            ports.advanceSeconds(3); // clear CompletionResolver.MIN_TURN_NANOS (2s) without a real sleep
+            completion.resolveBeforePostAction(target);
+
+            Rendezvous.Resolution resolution = waiter.getNow(null);
+            assertTrue(resolution != null, "the waiter must have resolved synchronously");
+            assertEquals(Rendezvous.Kind.COMPLETION, resolution.kind());
+            assertTrue(resolution.text().contains(CompletionResolver.NO_REPORT_PREFIX),
+                    "sanity: must have gone down the noReportMessage sub-path: " + resolution.text());
+            assertTrue(resolution.text().contains("branch=" + branch),
+                    "the assembled resolver must report the member's real branch (fleetd #241 via "
+                            + "fleetd #248's worktreeBranchLookup wiring); got: " + resolution.text());
+        } finally {
+            if (ports.shutdownHook != null) ports.shutdownHook.run();
+        }
+    }
+
+    /**
+     * fleetd #248's second measured mutation, and fleetd#201 Unit 5's own gap: replacing {@code
+     * backendErrorPatterns}/{@code backendErrorSink} with {@code BackendErrorPatternLookup.legacy()}
+     * / {@code BackendErrorSink.none()} compiles clean and leaves every existing behavioural test
+     * green.
+     *
+     * <p>Classification proof: this test's profile configures {@code errorPattern: "credential
+     * outage"} — text the built-in {@code (?i)\bAPI Error\s*:} fallback ({@code legacy()}'s only
+     * behaviour) never matches. So a real {@code Fleetd.backendErrorPatternLookup(...)} wiring
+     * classifies the send as {@code FAILED}; {@code legacy()} would fall through to the plain
+     * completion path instead ({@code Kind.COMPLETION}).
+     *
+     * <p>Cool-off proof: two distinct targets on the same profile/credential each classified as a
+     * backend error inside the 60s window must cool the credential off ({@link
+     * dev.ltms.fleet.placement.BackendOutagePolicy}, fleetd#201 Unit 5) — observable two ways: (1)
+     * the real {@code Fleetd.backendErrorSink(...)} marks each session {@code BACKEND_ERROR} (only
+     * the real sink calls {@code sessions.onBackendError}; {@code BackendErrorSink.none()} never
+     * does), and (2) a third explicit-profile spawn attempt is refused with a {@link
+     * PlacementException} naming the cool-off — only reachable because the real sink's {@code
+     * outagePolicy.record(...)} call actually ran.
+     */
+    @Test
+    void assembledResolverClassifiesAndCoolsOffOnAConfiguredBackendErrorPattern(@TempDir Path dir) throws Exception {
+        FleetConfig cfg = writeConfig(dir, """
+                  coolprofile:
+                    baseUrl: http://coolhost.local:8000
+                    model: sonnet
+                    errorPattern: "credential outage"
+                """, "coolhost.local", null);
+        ConfigRef config = new ConfigRef(dir.resolve("fleetd.yaml"), cfg);
+        SubscriptionGuard guard = new SubscriptionGuard(cfg.guard().hostSet());
+        ControllableResourcePorts ports = new ControllableResourcePorts(new FakeHerdr());
+
+        FleetdRuntime runtime = FleetdAssembly.assembleAndStart(new AssemblyInputs(cfg, config, guard), ports);
+        try {
+            MemberSession session1 = runtime.sessions().acquire("coolprofile", null, dir.toString(), null);
+            MemberSession session2 = runtime.sessions().acquire("coolprofile", null, dir.toString(), null);
+            String target1 = session1.terminalId();
+            String target2 = session2.terminalId();
+            assertTrue(!target1.equals(target2), "sanity: the two spawns must be distinct targets");
+
+            CompletionResolver completion = runtime.completion();
+
+            CompletableFuture<Rendezvous.Resolution> waiter1 = new CompletableFuture<>();
+            ports.herdr.readText("idle 1");
+            completion.onDelivered(target1, new TurnToken(target1, waiter1, null));
+            ports.herdr.readText("credential outage: upstream 503");
+            ports.advanceSeconds(3);
+            completion.resolveBeforePostAction(target1);
+            Rendezvous.Resolution resolution1 = waiter1.getNow(null);
+            assertTrue(resolution1 != null, "target1's waiter must have resolved synchronously");
+            assertEquals(Rendezvous.Kind.FAILED, resolution1.kind(),
+                    "a configured errorPattern the built-in fallback never matches must classify as "
+                            + "a backend error, not a plain completion; got: " + resolution1);
+            assertTrue(resolution1.text().contains("credential outage: upstream 503"), resolution1.text());
+
+            CompletableFuture<Rendezvous.Resolution> waiter2 = new CompletableFuture<>();
+            ports.herdr.readText("idle 2");
+            completion.onDelivered(target2, new TurnToken(target2, waiter2, null));
+            ports.herdr.readText("credential outage: upstream 503 again");
+            ports.advanceSeconds(3);
+            completion.resolveBeforePostAction(target2);
+            Rendezvous.Resolution resolution2 = waiter2.getNow(null);
+            assertTrue(resolution2 != null, "target2's waiter must have resolved synchronously");
+            assertEquals(Rendezvous.Kind.FAILED, resolution2.kind());
+
+            List<MemberSession> roster = runtime.sessions().roster();
+            assertTrue(roster.stream().anyMatch(s -> target1.equals(s.terminalId())
+                            && s.state() == MemberSession.State.BACKEND_ERROR),
+                    "the real backendErrorSink must have transitioned target1 to BACKEND_ERROR: " + roster);
+            assertTrue(roster.stream().anyMatch(s -> target2.equals(s.terminalId())
+                            && s.state() == MemberSession.State.BACKEND_ERROR),
+                    "the real backendErrorSink must have transitioned target2 to BACKEND_ERROR: " + roster);
+
+            PlacementException coolOff = assertThrows(PlacementException.class,
+                    () -> runtime.sessions().acquire("coolprofile", null, dir.toString(), null),
+                    "two distinct targets classified within the 60s window must cool the credential "
+                            + "off (BackendOutagePolicy), refusing a third explicit-profile spawn");
+            assertTrue(coolOff.getMessage().contains("cooling off"), coolOff.getMessage());
+        } finally {
+            if (ports.shutdownHook != null) ports.shutdownHook.run();
+        }
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdCompletionResolverWiringTest.java

@@ -1,89 +0,0 @@
-package dev.ltms.fleet;
-
-import java.nio.file.Files;
-import java.nio.file.Path;
-import org.junit.jupiter.api.DisplayName;
-import org.junit.jupiter.api.Test;
-
-import static org.junit.jupiter.api.Assertions.assertFalse;
-import static org.junit.jupiter.api.Assertions.assertTrue;
-
-/**
- * fleetd #248: this is the test that was actually missing. {@code Fleetd.main} builds its {@code
- * CompletionResolver} from an 8-argument constructor, and the ticket's own measurement proved two
- * ways to silently unwire it — both compiled with 0 errors and left every existing test green:
- *
- * <ul>
- *   <li>replacing the worktree/branch argument (the 8th) with {@code _ -> null} — drops
- *       fleetd#241's fallback-report location entirely;</li>
- *   <li>replacing {@code backendErrorPatterns, backendErrorSink} (5th/6th) with {@code
- *       BackendErrorPatternLookup.legacy(), BackendErrorSink.none()} — drops fleetd#201 Unit 5's
- *       backend-error classification and cool-off entirely.</li>
- * </ul>
- *
- * <p>Neither mutation could be caught by any test that constructs its own {@code
- * CompletionResolver} (every test before this one did exactly that) or by a test of {@link
- * Fleetd#worktreeBranchLookup}, {@link Fleetd#backendErrorPatternLookup}, or {@link
- * Fleetd#backendErrorSink} in isolation (see {@code FleetdWorktreeBranchLookupTest}, {@code
- * FleetdBackendErrorPatternLookupTest}, {@code FleetdBackendErrorSinkTest}) — those prove the
- * factories work, never that {@code main} still calls them. This class is a plain source-text
- * assertion on {@code Fleetd.java} — crude, but honest about what it checks, and it turns red the
- * instant the wiring is dropped, mirroring the same fallback shape {@link
- * FleetdFleetAppConstructionTest} already uses for a different constructor argument.
- *
- * <p><b>This test checks source text, not runtime behaviour.</b> It never constructs a {@code
- * CompletionResolver} and never runs {@code main}.
- */
-class FleetdCompletionResolverWiringTest {
-
-    private static String fleetdSource() throws Exception {
-        return Files.readString(Path.of("src/main/java/dev/ltms/fleet/Fleetd.java"));
-    }
-
-    @Test
-    @DisplayName("[SOURCE TEXT] CompletionResolver's construction call still names backendErrorPatterns and backendErrorSink")
-    void backendErrorArgumentsAreStillNamedAtTheCallSite() throws Exception {
-        String source = fleetdSource();
-        assertTrue(source.contains(
-                        "exhaustionSink, backendErrorPatterns, backendErrorSink, System::nanoTime,"),
-                "CompletionResolver's construction call must still pass backendErrorPatterns and "
-                        + "backendErrorSink as its 5th/6th arguments. Replacing them with "
-                        + "BackendErrorPatternLookup.legacy()/BackendErrorSink.none() (fleetd #248's measured "
-                        + "mutation) compiles with 0 errors and leaves every behavioural test green — this "
-                        + "source check is what must go red instead.");
-    }
-
-    @Test
-    @DisplayName("[SOURCE TEXT] CompletionResolver's construction call still passes worktreeBranchLookup(sessions::roster)")
-    void worktreeBranchLookupIsStillPassedAtTheCallSite() throws Exception {
-        String source = fleetdSource();
-        assertTrue(source.contains("worktreeBranchLookup(sessions::roster)"),
-                "CompletionResolver's construction call must still pass worktreeBranchLookup(sessions::roster) "
-                        + "as its 8th (last) argument. Replacing it with the inert `_ -> null` (fleetd #248's "
-                        + "other measured mutation) compiles with 0 errors and leaves every behavioural test "
-                        + "green — this source check is what must go red instead.");
-        assertFalse(source.contains("System::nanoTime,\n                _ -> null"),
-                "the worktree/branch argument must never regress to the inert `_ -> null` literal");
-    }
-
-    @Test
-    @DisplayName("[SOURCE TEXT] backendErrorPatterns is assigned from the extracted backendErrorPatternLookup(...) factory")
-    void backendErrorPatternsComesFromTheFactory() throws Exception {
-        String source = fleetdSource();
-        assertTrue(source.contains(
-                        "BackendErrorPatternLookup backendErrorPatterns = backendErrorPatternLookup(sessions::roster,"),
-                "backendErrorPatterns must be assigned from Fleetd.backendErrorPatternLookup(...), not an "
-                        + "inline lambda that a source check on the CompletionResolver call alone cannot see "
-                        + "through");
-    }
-
-    @Test
-    @DisplayName("[SOURCE TEXT] backendErrorSink is assigned from the extracted backendErrorSink(...) factory")
-    void backendErrorSinkComesFromTheFactory() throws Exception {
-        String source = fleetdSource();
-        assertTrue(source.contains(
-                        "BackendErrorSink backendErrorSink = backendErrorSink(sessions, () -> config.get().profiles(),"),
-                "backendErrorSink must be assigned from Fleetd.backendErrorSink(...), not an inline lambda "
-                        + "that a source check on the CompletionResolver call alone cannot see through");
-    }
-}

fleetd/src/test/java/dev/ltms/fleet/FleetdConfigRefCharterToolSurfaceWiringTest.java

@@ -0,0 +1,106 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.config.ConfigRef;
+import dev.ltms.fleet.config.FleetConfig;
+import org.junit.jupiter.api.Test;
+import org.junit.jupiter.api.io.TempDir;
+
+import java.nio.file.Files;
+import java.nio.file.Path;
+
+import static org.junit.jupiter.api.Assertions.assertEquals;
+import static org.junit.jupiter.api.Assertions.assertFalse;
+import static org.junit.jupiter.api.Assertions.assertNotNull;
+import static org.junit.jupiter.api.Assertions.assertSame;
+import static org.junit.jupiter.api.Assertions.assertTrue;
+
+/**
+ * fleetd #474: proves the exact wiring {@code Fleetd.main} uses to construct its live {@code
+ * ConfigRef} — {@code new ConfigRef(configPath, cfg, Fleetd::assertChartersNameOnlyRegisteredTools)}
+ * — actually makes {@link ConfigRef#reload()} refuse a charter that names an MCP tool the server
+ * does not register, the same way {@code Fleetd.main} itself refuses one at startup (see {@code
+ * FleetdStartupValidationTest#mainRefusesACharterNamingAnUnregisteredTool}).
+ *
+ * <p>{@code dev.ltms.fleet.config.ConfigRefTest} pins the same behaviour through a locally-built
+ * {@code Consumer<FleetConfig>} adapter that calls the same production {@code CharterToolSurface}
+ * method, because that test lives in {@code dev.ltms.fleet.config} and cannot see {@code
+ * Fleetd#assertChartersNameOnlyRegisteredTools} (package-private to {@code dev.ltms.fleet}). This
+ * class is the companion proof that lives where the real method reference is visible, so the literal
+ * expression {@code Fleetd::assertChartersNameOnlyRegisteredTools} — not just an equivalent — is
+ * what gets exercised. {@code Fleetd.main} itself cannot be driven this far in a unit test: every
+ * fixture in {@code FleetdStartupValidationTest} is deliberately invalid so {@code main} throws
+ * before opening a socket, binding Javalin, or doing anything else with a real side effect, so a
+ * test cannot get {@code main} far enough to hold a running daemon it could then reload — this test
+ * builds the {@code ConfigRef} the same way {@code main} does and drives {@link ConfigRef#reload()}
+ * directly instead, the same shape {@code FleetdExhaustionDetectionArmedWiringTest} and its
+ * siblings already use for the rest of {@code Fleetd.main}'s wiring.
+ */
+class FleetdConfigRefCharterToolSurfaceWiringTest {
+
+    private static final String BASE = """
+            bind:
+              host: 127.0.0.1
+              port: 8765
+            herdrSocket: ~/.config/herdr/herdr.sock
+            profiles:
+              sonnet:
+                baseUrl: http://gx00.gw:8000
+                model: sonnet
+            guard:
+              offSubscriptionHosts:
+                - gx00.gw
+            """;
+
+    @Test
+    void reloadRefusesACharterNamingAnUnregisteredToolThroughFleetdsOwnWiring(@TempDir Path dir)
+            throws Exception {
+        Path f = dir.resolve("fleetd.yaml");
+        Files.writeString(f, BASE + """
+                fleet:
+                  charters:
+                    dev: |
+                      Send the final handoff through fleet_reply.
+                """);
+        ConfigRef config = new ConfigRef(f, FleetConfig.load(f),
+                Fleetd::assertChartersNameOnlyRegisteredTools);
+        FleetConfig before = config.get();
+
+        Files.writeString(f, BASE + """
+                fleet:
+                  charters:
+                    dev: |
+                      Send the final handoff through bridge_send.
+                """);
+        ConfigRef.Outcome out = config.reload();
+
+        assertFalse(out.applied());
+        assertNotNull(out.error());
+        assertTrue(out.error().contains("dev"), out.error());
+        assertTrue(out.error().contains("bridge_send"), out.error());
+        assertSame(before, config.get());
+    }
+
+    @Test
+    void reloadAcceptsACharterNamingOnlyRegisteredToolsThroughFleetdsOwnWiring(@TempDir Path dir)
+            throws Exception {
+        Path f = dir.resolve("fleetd.yaml");
+        Files.writeString(f, BASE + """
+                fleet:
+                  charters:
+                    dev: old charter
+                """);
+        ConfigRef config = new ConfigRef(f, FleetConfig.load(f),
+                Fleetd::assertChartersNameOnlyRegisteredTools);
+
+        Files.writeString(f, BASE + """
+                fleet:
+                  charters:
+                    dev: |
+                      Send the final handoff through fleet_reply.
+                """);
+        ConfigRef.Outcome out = config.reload();
+
+        assertTrue(out.applied());
+        assertEquals("config reloaded", out.summary());
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdConfigRefWiringTest.java

@@ -0,0 +1,80 @@
+package dev.ltms.fleet;
+
+import java.nio.file.Files;
+import java.nio.file.Path;
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+
+import static org.junit.jupiter.api.Assertions.assertFalse;
+import static org.junit.jupiter.api.Assertions.assertTrue;
+
+/**
+ * fleetd #474 follow-up: {@code Fleetd.main} builds its live {@code ConfigRef} from the
+ * three-argument constructor, {@code new ConfigRef(configPath, cfg,
+ * Fleetd::assertChartersNameOnlyRegisteredTools)}, so a reload runs the same charter tool-surface
+ * gate startup does (see {@link dev.ltms.fleet.config.ConfigRef}'s class doc, "fleetd #474" bullet).
+ * {@code ConfigRefTest} and {@code FleetdConfigRefCharterToolSurfaceWiringTest} prove the
+ * three-argument constructor and the {@code Fleetd.assertChartersNameOnlyRegisteredTools} adapter
+ * work correctly together — both build their OWN {@code ConfigRef} with that constructor, so neither
+ * proves {@code main} still CHOOSES the three-argument form over the plain two-argument {@code new
+ * ConfigRef(configPath, cfg)}.
+ *
+ * <p>Measured directly: reverting {@code Fleetd.java}'s {@code config} local to the two-argument
+ * constructor compiles with 0 errors and leaves the entire 1633-test suite green — including every
+ * {@code ConfigRefTest} and {@code FleetdConfigRefCharterToolSurfaceWiringTest} case — because
+ * neither of those tests constructs its {@code ConfigRef} through {@code main}; both build their own
+ * instance directly, wired with the check by hand. That silent regression is exactly the shape
+ * {@link FleetdBackendQuarantineWiringTest}, {@link FleetdLeadSeatWiringTest} and {@link
+ * FleetdCompletionResolverWiringTest} already guard against for their own constructor arguments —
+ * this class is the same class of gap for fleetd #474's {@code extraValidation} argument, following
+ * their approach.
+ *
+ * <p><b>This test checks source text, not runtime behaviour.</b> It never constructs a {@code
+ * ConfigRef} and never runs {@code main} — a green result here proves only that the exact text
+ * {@code main} contains is the three-argument construction with {@code
+ * Fleetd::assertChartersNameOnlyRegisteredTools}. It does not prove that call actually executes at
+ * startup (no test here starts the daemon), and it does not prove the reload gate itself works —
+ * only {@code ConfigRefTest} and {@code FleetdConfigRefCharterToolSurfaceWiringTest} prove the
+ * behaviour; only a live daemon proves the wiring runs.
+ */
+class FleetdConfigRefWiringTest {
+
+    private static String fleetdSource() throws Exception {
+        return Files.readString(Path.of("src/main/java/dev/ltms/fleet/Fleetd.java"));
+    }
+
+    @Test
+    @DisplayName("[SOURCE TEXT] main still builds config from the three-argument ConfigRef constructor")
+    void mainStillWiresTheThreeArgumentConfigRefConstructor() throws Exception {
+        String source = fleetdSource();
+
+        // A broken read (wrong working directory, wrong path, a file that came back empty) would
+        // make the assertFalse below pass vacuously — a "clean" negative check that actually
+        // checked nothing. Guard against that first, with an anchor that has nothing to do with
+        // this mutation, so a bad read fails loudly here instead of silently proving nothing below.
+        assertTrue(source.contains("public final class Fleetd"),
+                "fleetdSource() did not read anything usable — src/main/java/dev/ltms/fleet/Fleetd.java "
+                        + "did not come back containing its own class declaration. The assertFalse below "
+                        + "would pass vacuously on a broken read; fix the read before trusting this test.");
+
+        assertTrue(source.contains(
+                        "ConfigRef config = new ConfigRef(configPath, cfg, "
+                                + "Fleetd::assertChartersNameOnlyRegisteredTools);"),
+                "Fleetd.main's config local must still be built from the three-argument ConfigRef "
+                        + "constructor, with Fleetd::assertChartersNameOnlyRegisteredTools as "
+                        + "extraValidation. Reverting to the plain two-argument constructor (fleetd #474's "
+                        + "measured M2 regression) compiles with 0 errors and leaves the whole suite green — "
+                        + "including ConfigRefTest and FleetdConfigRefCharterToolSurfaceWiringTest, because "
+                        + "neither builds its ConfigRef through main — this source check is what must go "
+                        + "red instead. A reverted daemon would accept, through a reload with no restart, "
+                        + "exactly the charter that #469/#474 already refuse at startup.");
+
+        // Negative form of the same check: the pre-#474 two-argument call, if it ever reappears at
+        // this declaration, must not be mistaken for the three-argument one by a looser
+        // positive-only check — this is the M2 mutation this test exists to kill.
+        assertFalse(source.contains("ConfigRef config = new ConfigRef(configPath, cfg);"),
+                "main's config local must never regress to the plain two-argument ConfigRef "
+                        + "constructor — that drops the reload-path charter check (fleetd #474's measured "
+                        + "M2 mutation) with no other test catching it");
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdConnectionIdentityConstructionTest.java

@@ -1,31 +0,0 @@
-package dev.ltms.fleet;
-
-import java.nio.file.Files;
-import java.nio.file.Path;
-import org.junit.jupiter.api.Test;
-
-import static org.junit.jupiter.api.Assertions.assertFalse;
-import static org.junit.jupiter.api.Assertions.assertTrue;
-
-/**
- * CB-185: {@code ConnectionIdentity} must resolve a caller's pane on EITHER herdr daemon (a
- * lead's MCP connection resolves against the lead daemon; a member's against the member daemon).
- * Pinning {@code PaneLocator} to {@code memberHerdr} alone — the bug this guards against — leaves
- * every lead's own connection unresolvable ({@code callerTerminal == null}) the moment
- * {@code memberHerdrSocket} names a second daemon, which breaks {@code fleet_reply}/{@code
- * fleet_ask} and {@code fleet_whoami} for a lead. A unit test on {@link
- * dev.ltms.fleet.herdr.PaneLocator} alone (see {@code PaneLocatorTest}) proves the class CAN
- * search two clients, but not that {@code Fleetd.main} actually wires it that way — hence this
- * source-level assertion, the same technique {@code FleetdHerdrControlConstructionTest} uses.
- */
-class FleetdConnectionIdentityConstructionTest {
-    @Test
-    void connectionIdentitySearchesBothDaemonsNotJustTheMemberOne() throws Exception {
-        String source = Files.readString(Path.of("src/main/java/dev/ltms/fleet/Fleetd.java"));
-        assertFalse(source.contains("new PaneLocator(memberHerdr)"),
-                "PaneLocator must not be pinned to the member daemon alone — a lead's own "
-                        + "connection resolves against the LEAD daemon and would never be found");
-        assertTrue(source.contains("new PaneLocator(herdr, memberHerdr)"),
-                "PaneLocator must search the lead daemon first, then the member daemon");
-    }
-}

fleetd/src/test/java/dev/ltms/fleet/FleetdExhaustedPatternLookupWiringTest.java

@@ -0,0 +1,86 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.config.ConfigRef;
+import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.inject.ExhaustedPatternLookup;
+import dev.ltms.fleet.inject.LiveExhaustedPatterns;
+import dev.ltms.fleet.peer.MemberRole;
+import dev.ltms.fleet.session.MemberSession;
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+import org.junit.jupiter.api.io.TempDir;
+
+import java.nio.file.Files;
+import java.nio.file.Path;
+import java.util.List;
+import java.util.regex.Pattern;
+
+import static org.junit.jupiter.api.Assertions.assertNotNull;
+import static org.junit.jupiter.api.Assertions.assertNull;
+import static org.junit.jupiter.api.Assertions.assertTrue;
+
+/**
+ * fleetd #589 Group 1: {@link Fleetd#exhaustedPatternLookup} is the factory that replaced {@code
+ * main}'s inline lambda — resolve a herdr {@code target} to its session's profile, then to that
+ * profile's live {@link LiveExhaustedPatterns#patternFor}. Same shape as {@link
+ * Fleetd#worktreeBranchLookup} (which {@code FleetdWorktreeBranchLookupTest} pins the same way).
+ *
+ * <p>Before this ticket the lambda was built inline in {@code main} and untestable: replacing it
+ * with {@code target -> null} — the exact shape of {@link ExhaustedPatternLookup#none()} — compiled
+ * with 0 errors and left every existing test green. Per the ticket, this is the worst consequence
+ * in the whole #589 sweep: a genuine usage-limit refusal would stop being classified as {@code
+ * BACKEND_EXHAUSTED} and would be handed back to a waiting {@code fleet_send} as if it were real
+ * completed work.
+ */
+class FleetdExhaustedPatternLookupWiringTest {
+
+    private static final String YAML = """
+            bind:
+              host: 127.0.0.1
+              port: 8765
+            herdrSocket: ~/.config/herdr/herdr.sock
+            profiles:
+              terra:
+                baseUrl: http://gx00.gw:8000
+                model: claude-opus-5
+                exhaustedPattern: "usage limit"
+            """;
+
+    private static MemberSession session(String terminal, String profile) {
+        return new MemberSession("pane-" + terminal, terminal, profile, MemberRole.DEV,
+                "/cwd", null, 0L, 0L, 0, MemberSession.State.READY, null, null);
+    }
+
+    private static LiveExhaustedPatterns liveExhaustedPatterns(Path dir) throws Exception {
+        Path file = dir.resolve("fleetd.yaml");
+        Files.writeString(file, YAML);
+        FleetConfig cfg = FleetConfig.load(file);
+        return new LiveExhaustedPatterns(() -> ConfigRef.fixed(cfg).get().profiles());
+    }
+
+    @Test
+    @DisplayName("a known target resolves through its session's profile to that profile's live pattern")
+    void knownTargetResolvesThroughItsProfile(@TempDir Path dir) throws Exception {
+        LiveExhaustedPatterns patterns = liveExhaustedPatterns(dir);
+        ExhaustedPatternLookup lookup = Fleetd.exhaustedPatternLookup(
+                () -> List.of(session("term1", "terra")), patterns);
+
+        Pattern resolved = lookup.patternFor("term1");
+
+        assertNotNull(resolved,
+                "the lookup must resolve term1 -> profile 'terra' -> LiveExhaustedPatterns.patternFor("
+                        + "'terra') — replacing the lambda body with 'target -> null' at the "
+                        + "Fleetd.exhaustedPatternLookup call site must fail this assertion");
+        assertTrue(resolved.matcher("the usage limit has been reached").find());
+    }
+
+    @Test
+    @DisplayName("an unknown target resolves to null, not a thrown exception")
+    void unknownTargetResolvesToNull(@TempDir Path dir) throws Exception {
+        LiveExhaustedPatterns patterns = liveExhaustedPatterns(dir);
+        ExhaustedPatternLookup lookup = Fleetd.exhaustedPatternLookup(
+                () -> List.of(session("term1", "terra")), patterns);
+
+        assertNull(lookup.patternFor("term_stranger"));
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdExhaustionDetectionArmedWiringTest.java

@@ -2,6 +2,7 @@ package dev.ltms.fleet;
 
 import dev.ltms.fleet.config.ConfigRef;
 import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.inject.LiveExhaustedPatterns;
 import dev.ltms.fleet.mcp.FleetMcp;
 import dev.ltms.fleet.placement.BackendQuarantine;
 import org.junit.jupiter.api.DisplayName;
@@ -11,16 +12,31 @@ import org.junit.jupiter.api.io.TempDir;
 import java.nio.file.Files;
 import java.nio.file.Path;
 import java.util.Map;
-import java.util.regex.Pattern;
+
 import static org.junit.jupiter.api.Assertions.assertFalse;
 import static org.junit.jupiter.api.Assertions.assertTrue;
 
 /**
- * fleetd #404: {@code exhaustionDetectionArmed} must describe the startup pattern map, not the
- * reloaded config snapshot.
+ * fleetd #446: {@code exhaustionDetectionArmed} must describe the LIVE config, not a startup
+ * snapshot — the opposite of what fleetd #404 asked for. #404 pinned {@code exhaustedPattern} as
+ * compiled once at startup (matching {@code CompletionResolver}'s then-frozen behaviour); #446's
+ * whole point is that both sides — the classification {@code CompletionResolver} enforces and the
+ * {@code exhaustionDetectionArmed} field this reports — now read the SAME live {@link
+ * LiveExhaustedPatterns} instance, so a reload arms or disarms detection with no restart, and the
+ * report can never disagree with the behaviour (the fleetd #404 rule, now upheld for real instead
+ * of by freezing both sides).
  *
  * <p>This test needs a reload. At startup the two snapshots agree, so a test of only a newly
  * started daemon would not detect a live {@code config.get()} lookup in the report field.
+ *
+ * <p><b>The hotness proof criterion 1 demands:</b> run this against the fixed code (green) and
+ * against the pre-#446 compile site — {@code Fleetd.main}'s {@code exhaustedPatternsByProfile}
+ * compiled once into a {@code Map<String, Pattern>} at startup, handed to {@code quarantineSource}
+ * — and show it fails there. See the class doc history above: that shape is exactly what
+ * {@code reloadedPatternArmsDetectionWithNoRestart} below is written to catch, and it is the test
+ * that used to assert the opposite (see git history for this file's pre-#446 version, which
+ * asserted {@code assertFalse(...)} on the identical scenario this now asserts {@code assertTrue}
+ * on).
  */
 class FleetdExhaustionDetectionArmedWiringTest {
 
@@ -54,41 +70,68 @@ class FleetdExhaustionDetectionArmedWiringTest {
             """;
 
     @Test
-    @DisplayName("reloading an exhaustedPattern does not arm the startup detection source")
-    void reloadedPatternDoesNotChangeTheArmedFieldUntilRestart(@TempDir Path dir) throws Exception {
+    @DisplayName("reloading a profile's exhaustedPattern IN arms exhaustionDetectionArmed, no restart")
+    void reloadedPatternArmsDetectionWithNoRestart(@TempDir Path dir) throws Exception {
         Path file = dir.resolve("fleetd.yaml");
         Files.writeString(file, NO_PATTERN);
         ConfigRef config = new ConfigRef(file, FleetConfig.load(file));
 
+        FleetMcp.QuarantineSource before = Fleetd.quarantineSource(config, BackendQuarantine.none(),
+                new LiveExhaustedPatterns(() -> config.get().profiles()), Map.of());
+        assertFalse(before.exhaustedPatternArmed().apply("terra"),
+                "no exhaustedPattern configured yet — must report unarmed");
+
         Files.writeString(file, WITH_PATTERN);
         assertTrue(config.reload().applied());
         assertTrue(config.get().profiles().get("terra").hasExhaustedPattern());
 
-        FleetMcp.QuarantineSource source = Fleetd.quarantineSource(config, BackendQuarantine.none(),
-                Map.of());
-        assertFalse(source.exhaustedPatternArmed().apply("terra"),
-                "exhaustionDetectionArmed must use the startup pattern map, not config.get()");
+        // Re-read exhaustedPatternArmed off the SAME QuarantineSource built BEFORE the reload — no
+        // new object, no new wiring — to prove the field itself is live, not merely that a freshly
+        // built source would be. This is the exact axis the pre-#446 code fails on: the same
+        // Function<String,Boolean> lambda, called again after a reload, sees the new answer only if
+        // it re-reads config.get() on every call rather than a value captured earlier.
+        assertTrue(before.exhaustedPatternArmed().apply("terra"),
+                "exhaustionDetectionArmed must read the LIVE config on every call — fleetd #446 made "
+                        + "this hot; it must reflect a reload with no restart and no new QuarantineSource");
     }
 
     @Test
-    @DisplayName("a profile in the startup pattern map is reported as armed")
-    void aProfileInTheStartupMapIsArmed(@TempDir Path dir) throws Exception {
-        // fleetd #404, second direction. The test above only ever passes an EMPTY startup map, so
-        // it cannot tell a correct lookup from one that is permanently off. Measured: replacing the
-        // armed lambda with `profile -> false` left the whole suite green at 1475 tests. That
-        // mutation would make #395's visibility feature dead — an operator fixing a detection gap
-        // would be told the gap is still open after fixing it, forever. Both directions are needed:
-        // this test is the only thing that fails when the field stops reporting armed at all.
+    @DisplayName("reloading exhaustedPattern OUT disarms exhaustionDetectionArmed, no restart")
+    void reloadedPatternRemovalDisarmsDetectionWithNoRestart(@TempDir Path dir) throws Exception {
         Path file = dir.resolve("fleetd.yaml");
         Files.writeString(file, WITH_PATTERN);
         ConfigRef config = new ConfigRef(file, FleetConfig.load(file));
 
         FleetMcp.QuarantineSource source = Fleetd.quarantineSource(config, BackendQuarantine.none(),
-                Map.of("terra", Pattern.compile("usage limit")));
+                new LiveExhaustedPatterns(() -> config.get().profiles()), Map.of());
+        assertTrue(source.exhaustedPatternArmed().apply("terra"),
+                "exhaustedPattern is configured from the start — must report armed");
+
+        Files.writeString(file, NO_PATTERN);
+        assertTrue(config.reload().applied());
+
+        assertFalse(source.exhaustedPatternArmed().apply("terra"),
+                "removing exhaustedPattern and reloading must disarm detection with no restart — an "
+                        + "operator turning detection off (e.g. while debugging a false positive) "
+                        + "must see that reflected immediately, exactly like arming it is");
+    }
+
+    @Test
+    @DisplayName("a profile with no exhaustedPattern configured is reported unarmed")
+    void aProfileWithNoPatternIsUnarmed(@TempDir Path dir) throws Exception {
+        // fleetd #404's second direction, carried forward: this test alone fails if
+        // exhaustedPatternArmed degenerates to a constant `profile -> true` — it needs at least one
+        // profile that is genuinely unarmed to catch that.
+        Path file = dir.resolve("fleetd.yaml");
+        Files.writeString(file, WITH_PATTERN);
+        ConfigRef config = new ConfigRef(file, FleetConfig.load(file));
+
+        FleetMcp.QuarantineSource source = Fleetd.quarantineSource(config, BackendQuarantine.none(),
+                new LiveExhaustedPatterns(() -> config.get().profiles()), Map.of());
 
         assertTrue(source.exhaustedPatternArmed().apply("terra"),
-                "a profile whose pattern was compiled at startup must report armed");
+                "a profile whose exhaustedPattern is configured must report armed");
         assertFalse(source.exhaustedPatternArmed().apply("sonnet"),
-                "a profile absent from the startup map must not report armed");
+                "a profile absent from config entirely must not report armed");
     }
 }

fleetd/src/test/java/dev/ltms/fleet/FleetdExhaustionSinkForwardingWiringTest.java

@@ -0,0 +1,62 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.inject.ExhaustionSink;
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+
+import java.util.concurrent.atomic.AtomicBoolean;
+import java.util.concurrent.atomic.AtomicReference;
+
+import static org.junit.jupiter.api.Assertions.assertFalse;
+import static org.junit.jupiter.api.Assertions.assertTrue;
+
+/**
+ * fleetd #589 Group 1: {@link Fleetd#forwardingExhaustionSink} is the factory that replaced
+ * {@code main}'s inline {@code ExhaustionSink.forwardingTo(exhaustionSinkRef::get)} (fleetd #175's
+ * construction-order break: the adapters need a sink before {@code sessions} exists to build the
+ * real one). Before this ticket that call site was untestable wiring: replacing the supplier
+ * argument with a hardcoded {@code () -> ExhaustionSink.none()} compiled with 0 errors and left
+ * every existing test green, because no test builds the object {@code main} actually wires and
+ * then mutates the reference afterward — every existing {@code ExhaustionSink.forwardingTo} caller
+ * in this codebase reads and writes the SAME reference within one test, so a hardcoded-none supplier
+ * and a correctly-forwarding one are indistinguishable to them.
+ *
+ * <p>This test builds the reference, builds the forwarder from it, and only THEN repoints the
+ * reference at a spy sink — the discriminating order fleetd #175's whole design depends on
+ * ({@code exhaustionSinkRef} starts at {@code none()} and is repointed once {@code sessions}
+ * exists). A forwarder that captured a fixed target at construction time (the inert form) can never
+ * see that later repoint.
+ */
+class FleetdExhaustionSinkForwardingWiringTest {
+
+    @Test
+    @DisplayName("the forwarder reads the reference live: repointing it AFTER construction is honoured")
+    void forwarderReadsTheReferenceLiveNotAFixedTargetCapturedAtConstruction() {
+        AtomicReference<ExhaustionSink> exhaustionSinkRef = new AtomicReference<>(ExhaustionSink.none());
+        ExhaustionSink forwarder = Fleetd.forwardingExhaustionSink(exhaustionSinkRef);
+
+        AtomicBoolean spyCalled = new AtomicBoolean(false);
+        exhaustionSinkRef.set((target, reason, profile) -> spyCalled.set(true));
+
+        forwarder.onExhausted("term_x", "usage limit reached", "terra");
+
+        assertTrue(spyCalled.get(),
+                "forwardingExhaustionSink must delegate to whatever exhaustionSinkRef currently "
+                        + "holds — hardcoding the supplier to () -> ExhaustionSink.none() at the "
+                        + "Fleetd.forwardingExhaustionSink call site must fail this assertion, "
+                        + "since the spy set into the reference after construction would never run");
+    }
+
+    @Test
+    @DisplayName("before any repoint, the forwarder is inert — it starts at none(), not a crash")
+    void beforeAnyRepointTheForwarderIsInert() {
+        AtomicReference<ExhaustionSink> exhaustionSinkRef = new AtomicReference<>(ExhaustionSink.none());
+        ExhaustionSink forwarder = Fleetd.forwardingExhaustionSink(exhaustionSinkRef);
+
+        AtomicBoolean spyCalled = new AtomicBoolean(false);
+        forwarder.onExhausted("term_x", "usage limit reached", "terra");
+
+        assertFalse(spyCalled.get(), "nothing was ever wired to be called here — this only pins "
+                + "that the factory does not throw before a real sink is published");
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdExhaustionSinkPublishWiringTest.java

@@ -0,0 +1,110 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.config.ConfigRef;
+import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.guard.SubscriptionGuard;
+import dev.ltms.fleet.herdr.AgentControl;
+import dev.ltms.fleet.herdr.FakeHerdr;
+import dev.ltms.fleet.herdr.WorkspaceControl;
+import dev.ltms.fleet.inject.ExhaustionSink;
+import dev.ltms.fleet.member.ClaudeCodeLauncher;
+import dev.ltms.fleet.placement.BackendQuarantine;
+import dev.ltms.fleet.session.SessionManager;
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+import org.junit.jupiter.api.io.TempDir;
+
+import java.nio.file.Files;
+import java.nio.file.Path;
+import java.util.HashMap;
+import java.util.Map;
+import java.util.Set;
+import java.util.concurrent.TimeUnit;
+import java.util.concurrent.atomic.AtomicReference;
+
+import static org.junit.jupiter.api.Assertions.assertFalse;
+import static org.junit.jupiter.api.Assertions.assertTrue;
+
+/**
+ * fleetd #589 Group 1: {@link Fleetd#publishExhaustionSink} is the factory that replaced {@code
+ * main}'s previously untested two-statement sequence — build the real {@link
+ * Fleetd#exhaustionSink}, then {@code exhaustionSinkRef.set(exhaustionSink)}. {@link
+ * Fleetd#exhaustionSink} itself is already pinned by {@code FleetdExhaustionSinkWarningTest} (its
+ * log text) — what was NEVER pinned is the {@code .set(...)} call: {@code main} could replace it
+ * with {@code exhaustionSinkRef.set(ExhaustionSink.none())} and compile with 0 errors, leaving
+ * every existing test green, because {@link Fleetd#exhaustionSink}'s own tests build and call the
+ * sink directly, never through the reference {@code main} publishes it into.
+ *
+ * <p>This test proves the PUBLISHED reference — not a freshly rebuilt sink — is the one that
+ * actually quarantines a credential, by reading {@link BackendQuarantine#isQuarantined} after
+ * calling {@code exhaustionSinkRef.get().onExhausted(...)}, the same object {@link
+ * Fleetd#forwardingExhaustionSink} forwards to in production.
+ */
+class FleetdExhaustionSinkPublishWiringTest {
+
+    private static final String YAML = """
+            bind:
+              host: 127.0.0.1
+              port: 8765
+            herdrSocket: ~/.config/herdr/herdr.sock
+            profiles:
+              terra:
+                baseUrl: http://gx00.gw:8000
+                model: claude-opus-5
+            guard:
+              offSubscriptionHosts:
+                - gx00.gw
+            """;
+
+    private static SessionManager emptyRosterSessions() {
+        FakeHerdr h = new FakeHerdr();
+        FleetConfig.Profile dummy = new FleetConfig.Profile(
+                "dummy", "http://gx00.gw:8000", "coder", null, "FLEETD_WORKER_TOKEN", null,
+                "tab", "fleetd-workers", "worker: {profile} #{n}", null, null, null);
+        ClaudeCodeLauncher launcher = new ClaudeCodeLauncher(new AgentControl(h), new WorkspaceControl(h),
+                new SubscriptionGuard(Set.of("gx00.gw")), Map.of(dummy.profile(), dummy), dummy.profile(), _ -> "tok");
+        // Never acquires a session — publishExhaustionSink's built sink resolves target -> profile
+        // via the profileHint fallback (fleetd #234), exactly like OpenCodeLauncher's real call
+        // site does, so this never needs a populated roster.
+        return new SessionManager(launcher);
+    }
+
+    @Test
+    @DisplayName("the published reference actually quarantines — not a rebuilt-but-never-set sink")
+    void publishedReferenceActuallyQuarantines(@TempDir Path dir) throws Exception {
+        Path file = dir.resolve("fleetd.yaml");
+        Files.writeString(file, YAML);
+        FleetConfig cfg = FleetConfig.load(file);
+        ConfigRef config = ConfigRef.fixed(cfg);
+        BackendQuarantine quarantine = new BackendQuarantine(() -> 0L, TimeUnit.MINUTES.toNanos(30));
+        Map<String, String> reasonByCredential = new HashMap<>();
+        AtomicReference<ExhaustionSink> exhaustionSinkRef = new AtomicReference<>(ExhaustionSink.none());
+
+        Fleetd.publishExhaustionSink(exhaustionSinkRef, emptyRosterSessions(), config, quarantine,
+                reasonByCredential, cfg);
+        exhaustionSinkRef.get().onExhausted("term_x", "The usage limit has been reached", "terra");
+
+        assertTrue(quarantine.isQuarantined("terra"),
+                "publishExhaustionSink must repoint exhaustionSinkRef at the REAL sink — "
+                        + "replacing the .set(...) call with exhaustionSinkRef.set(ExhaustionSink.none()) "
+                        + "at the Fleetd.publishExhaustionSink call site must fail this assertion, "
+                        + "since none()'s onExhausted does nothing");
+    }
+
+    @Test
+    @DisplayName("before publishing, the reference is still inert — no quarantine, no crash")
+    void beforePublishingTheReferenceIsStillInert(@TempDir Path dir) throws Exception {
+        Path file = dir.resolve("fleetd.yaml");
+        Files.writeString(file, YAML);
+        FleetConfig cfg = FleetConfig.load(file);
+        ConfigRef config = ConfigRef.fixed(cfg);
+        BackendQuarantine quarantine = new BackendQuarantine(() -> 0L, TimeUnit.MINUTES.toNanos(30));
+        AtomicReference<ExhaustionSink> exhaustionSinkRef = new AtomicReference<>(ExhaustionSink.none());
+
+        exhaustionSinkRef.get().onExhausted("term_x", "The usage limit has been reached", "terra");
+
+        assertFalse(quarantine.isQuarantined("terra"),
+                "nothing was published yet — this only pins the starting state the other test's "
+                        + "assertion actually distinguishes from");
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdExhaustionSinkWarningTest.java

@@ -0,0 +1,175 @@
+package dev.ltms.fleet;
+
+import ch.qos.logback.classic.Level;
+import ch.qos.logback.classic.Logger;
+import ch.qos.logback.classic.spi.ILoggingEvent;
+import ch.qos.logback.core.read.ListAppender;
+import dev.ltms.fleet.config.ConfigRef;
+import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.guard.SubscriptionGuard;
+import dev.ltms.fleet.herdr.AgentControl;
+import dev.ltms.fleet.herdr.FakeHerdr;
+import dev.ltms.fleet.herdr.WorkspaceControl;
+import dev.ltms.fleet.inject.ExhaustionSink;
+import dev.ltms.fleet.member.ClaudeCodeLauncher;
+import dev.ltms.fleet.placement.BackendQuarantine;
+import dev.ltms.fleet.session.SessionManager;
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+import org.junit.jupiter.api.io.TempDir;
+import org.slf4j.LoggerFactory;
+
+import java.nio.file.Files;
+import java.nio.file.Path;
+import java.util.HashMap;
+import java.util.List;
+import java.util.Map;
+import java.util.Set;
+import java.util.concurrent.TimeUnit;
+
+import static org.junit.jupiter.api.Assertions.assertFalse;
+import static org.junit.jupiter.api.Assertions.assertTrue;
+
+/**
+ * fleetd #446 follow-up (round 3): round 2's {@link FleetdUsageLimitFixWarningTest} calls {@link
+ * Fleetd#usageLimitFixWarning}/{@link Fleetd#usageLimitFixWarningNoModel} directly, which pins
+ * the two methods' TEXT but cannot see whether {@link Fleetd#exhaustionSink}'s {@code log.warn}
+ * call actually invokes either one, or invokes the right one. A mutation battery run against
+ * round 2's merge (1592 green tests) proved both gaps real:
+ *
+ * <ul>
+ *   <li><b>Cell A</b> — replacing the whole ternary result with a literal string
+ *       ({@code "usage-limit fix: MUTANT"}) left every test green;</li>
+ *   <li><b>Cell B</b> — swapping the ternary's two branches, so a profile WITH a {@code model:}
+ *       gets the no-model fallback message and vice versa, was measured unmeasured by the lead
+ *       but the existing test file shows no call that would notice it either.</li>
+ * </ul>
+ *
+ * <p>This class drives {@link Fleetd#exhaustionSink} — the actual factory {@code main} wires,
+ * since round 3's extraction pulled it out of the inline lambda for exactly this reason — and
+ * asserts on the REAL text a {@link ListAppender} attached to {@code Fleetd}'s own logger
+ * captures, mirroring {@code ExhaustedPatternGapReportTest}'s idiom. Chosen over a source-text
+ * assertion (the {@code FleetMcpAuthzTest} {@code everyRegisteredToolHasItsHandlerActionPinned}
+ * idiom) because that route can prove Cell A (the ternary is still there, still built from the
+ * two named methods) but not Cell B (which branch a given profile actually reaches) — this route
+ * answers both from one mechanism, since it reads what the sink actually logged for each shape of
+ * profile.
+ *
+ * <p>Each test filters for the WARN line starting {@code "usage-limit fix:"} specifically — {@link
+ * Fleetd#exhaustionSink} also logs a separate {@code "credential '...' quarantined for..."} WARN
+ * on every call, and asserting against the wrong one would pass or fail for the wrong reason. That
+ * prefix survives even under the M5 mutation above (the mutant keeps the tag, only the body
+ * becomes {@code "MUTANT"}), so the filter itself is not what either mutation defeats.
+ */
+class FleetdExhaustionSinkWarningTest {
+
+    private static final String YAML = """
+            bind:
+              host: 127.0.0.1
+              port: 8765
+            herdrSocket: ~/.config/herdr/herdr.sock
+            profiles:
+              terra:
+                baseUrl: http://gx00.gw:8000
+                model: claude-opus-5
+              gx:
+                baseUrl: http://gx00.gw:8000
+            guard:
+              offSubscriptionHosts:
+                - gx00.gw
+            """;
+
+    private static SessionManager emptyRosterSessions() {
+        FakeHerdr h = new FakeHerdr();
+        FleetConfig.Profile dummy = new FleetConfig.Profile(
+                "dummy", "http://gx00.gw:8000", "coder", null, "FLEETD_WORKER_TOKEN", null,
+                "tab", "fleetd-workers", "worker: {profile} #{n}", null, null, null);
+        ClaudeCodeLauncher launcher = new ClaudeCodeLauncher(new AgentControl(h), new WorkspaceControl(h),
+                new SubscriptionGuard(Set.of("gx00.gw")), Map.of(dummy.profile(), dummy), dummy.profile(), _ -> "tok");
+        // Never acquires a session — exhaustionSink's roster lookup is expected to miss and fall
+        // back to the profileHint argument, exactly like OpenCodeLauncher's real call site does
+        // (fleetd #234) — so the sink under test never needs a populated roster.
+        return new SessionManager(launcher);
+    }
+
+    private static ListAppender<ILoggingEvent> attach() {
+        Logger logger = (Logger) LoggerFactory.getLogger(Fleetd.class);
+        ListAppender<ILoggingEvent> appender = new ListAppender<>();
+        appender.start();
+        logger.addAppender(appender);
+        return appender;
+    }
+
+    private static void detach(ListAppender<ILoggingEvent> appender) {
+        ((Logger) LoggerFactory.getLogger(Fleetd.class)).detachAppender(appender);
+    }
+
+    /** The one WARN line {@code exhaustionSink} builds from the ternary under test, or {@code null}. */
+    private static String fixWarning(ListAppender<ILoggingEvent> appender) {
+        List<String> warns = appender.list.stream()
+                .filter(e -> e.getLevel() == Level.WARN)
+                .map(ILoggingEvent::getFormattedMessage)
+                .filter(m -> m.startsWith("usage-limit fix:"))
+                .toList();
+        assertTrue(warns.size() == 1,
+                "expected exactly one 'usage-limit fix:' WARN per onExhausted call, got " + warns.size()
+                        + ": " + warns);
+        return warns.getFirst();
+    }
+
+    @Test
+    @DisplayName("a profile WITH a configured model gets the actionable models.allow fix, not the fallback")
+    void profileWithModelGetsTheActionableFix(@TempDir Path dir) throws Exception {
+        Path file = dir.resolve("fleetd.yaml");
+        Files.writeString(file, YAML);
+        FleetConfig cfg = FleetConfig.load(file);
+        ConfigRef config = ConfigRef.fixed(cfg);
+        BackendQuarantine quarantine = new BackendQuarantine(() -> 0L, TimeUnit.MINUTES.toNanos(30));
+        Map<String, String> reasonByCredential = new HashMap<>();
+        ExhaustionSink sink = Fleetd.exhaustionSink(emptyRosterSessions(), config, quarantine,
+                reasonByCredential, cfg);
+
+        ListAppender<ILoggingEvent> appender = attach();
+        try {
+            sink.onExhausted("term_x", "The usage limit has been reached", "terra");
+        } finally {
+            detach(appender);
+        }
+
+        String warning = fixWarning(appender);
+        assertTrue(warning.contains("terra"), "must name the profile: " + warning);
+        assertTrue(warning.contains("claude-opus-5"), "must name the model: " + warning);
+        assertTrue(warning.contains("enabled: false"), "must name the action: " + warning);
+        assertTrue(warning.contains("models.allow"), "must name where the action goes: " + warning);
+        assertFalse(warning.contains("has no model: configured"),
+                "a profile WITH a model must not get the no-model fallback text: " + warning);
+    }
+
+    @Test
+    @DisplayName("a profile with NO configured model gets the fallback, never a fix that does not exist")
+    void profileWithNoModelGetsTheFallbackNotAFix(@TempDir Path dir) throws Exception {
+        Path file = dir.resolve("fleetd.yaml");
+        Files.writeString(file, YAML);
+        FleetConfig cfg = FleetConfig.load(file);
+        ConfigRef config = ConfigRef.fixed(cfg);
+        BackendQuarantine quarantine = new BackendQuarantine(() -> 0L, TimeUnit.MINUTES.toNanos(30));
+        Map<String, String> reasonByCredential = new HashMap<>();
+        ExhaustionSink sink = Fleetd.exhaustionSink(emptyRosterSessions(), config, quarantine,
+                reasonByCredential, cfg);
+
+        ListAppender<ILoggingEvent> appender = attach();
+        try {
+            sink.onExhausted("term_y", "The usage limit has been reached", "gx");
+        } finally {
+            detach(appender);
+        }
+
+        String warning = fixWarning(appender);
+        assertTrue(warning.contains("gx"), "must name the profile: " + warning);
+        assertTrue(warning.contains("has no model: configured"),
+                "must say there is no model to gate by name: " + warning);
+        assertFalse(warning.contains("enabled: false"),
+                "a profile with no model: configured has no models.allow entry to flip — must "
+                        + "not claim one exists: " + warning);
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdFleetAppConstructionTest.java

@@ -1,29 +0,0 @@
-package dev.ltms.fleet;
-
-import java.nio.file.Files;
-import java.nio.file.Path;
-import org.junit.jupiter.api.Test;
-
-import static org.junit.jupiter.api.Assertions.assertFalse;
-import static org.junit.jupiter.api.Assertions.assertTrue;
-
-/**
- * CB-185: {@code FleetApp} must be constructed with BOTH herdr clients (the lead's and the
- * member's), never the raw lead-only {@code herdr}. Passing only {@code herdr} — the bug this
- * guards against — makes {@code GET /healthz} green while the member daemon is down (so every
- * spawn fails invisibly) and silently drops every member workspace from {@code GET /sessions}.
- * A behavioural test on {@code FleetApp} alone (see {@code FleetAppTwoDaemonTest}) proves the
- * class merges/gates correctly when given two clients, but not that {@code Fleetd.main} actually
- * passes it two — hence this source-level assertion, mirroring
- * {@code FleetdHerdrControlConstructionTest}.
- */
-class FleetdFleetAppConstructionTest {
-    @Test
-    void fleetAppIsConstructedWithBothHerdrDaemons() throws Exception {
-        String source = Files.readString(Path.of("src/main/java/dev/ltms/fleet/Fleetd.java"));
-        assertFalse(source.contains("new FleetApp(herdr, workers,"),
-                "FleetApp must not be constructed with the lead-only herdr client");
-        assertTrue(source.contains("new FleetApp(herdr, memberHerdr, workers,"),
-                "FleetApp must be constructed with both the lead and the member herdr client");
-    }
-}

fleetd/src/test/java/dev/ltms/fleet/FleetdHealthCoverageSourceWiringTest.java

@@ -0,0 +1,160 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.config.ConfigRef;
+import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.mcp.FleetMcp;
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+import org.junit.jupiter.api.io.TempDir;
+
+import java.nio.file.Files;
+import java.nio.file.Path;
+
+import static org.junit.jupiter.api.Assertions.assertEquals;
+import static org.junit.jupiter.api.Assertions.assertTrue;
+
+/**
+ * fleetd #426: {@code FleetHealthMonitor.coverage} had zero references anywhere in the test
+ * tree — not the method, not either output string, not the field it populates. {@code
+ * FleetHealthMonitorCoverageTest} (package {@code dev.ltms.fleet.health}) pins the three-branch
+ * method itself; that is the easy half.
+ *
+ * <p>The half that actually matters is this one: {@link Fleetd#healthCoverageSource} is the exact
+ * call site {@code Fleetd.main} wires into {@code FleetMcp}'s constructor, and it is what feeds
+ * {@code fleet_list}'s {@code healthCoverage} field (see {@code FleetMcp#listFleet}'s {@code
+ * result.put("healthCoverage", healthCoverage.value().get())}). Measured precedent on fleetd #423
+ * (for #415): swapping two arguments at a call site like this one — recreating #415's defect with
+ * the keys exchanged — compiled with 0 errors and ran the ENTIRE suite (1506 tests) green. A
+ * thoroughly-tested method proves nothing about whether the call site pairs its arguments correctly;
+ * only a test that drives the call site itself can catch that.
+ *
+ * <p><strong>Why this is not driven through a real {@code Fleetd.main} the way #407 drives its five
+ * reporters</strong> (keep the config invalid, assert on the log line emitted before {@code
+ * cfg.validateAll()} throws): all five of #407's reporters run in {@code main} before {@code
+ * validateAll()} (line ~171). {@link Fleetd#healthCoverageSource} is built during {@code FleetMcp}
+ * construction, which happens only after {@code UnixSocketHerdrClient.connect} has already opened a
+ * real herdr socket (line ~188) and after {@code sessions}/{@code workers} are constructed. Reaching
+ * this call site by actually running {@code main} would require a real socket connect — banned by
+ * this ticket's hard constraints — so #407's option 1 does not apply here. Instead {@link
+ * Fleetd#healthCoverageSource} is extracted to a directly-callable package-private factory, the same
+ * shape {@link Fleetd#capacitySource} and {@link Fleetd#quarantineSource} already use for the same
+ * reason (see {@code FleetdCapacitySourceWiringTest}, the direct precedent this test follows).
+ *
+ * <p>Uses a real {@link FleetConfig#load} + {@link ConfigRef} (no socket, no port bind, no spawn,
+ * nothing written outside {@code @TempDir}) so the fixture goes through the actual YAML parser and
+ * {@code FleetConfig.Health}/{@code Notifications} records, not a hand-built stand-in that could
+ * silently drift from what the parser actually produces.
+ */
+class FleetdHealthCoverageSourceWiringTest {
+
+    private static final String BASE = """
+            bind:
+              host: 127.0.0.1
+              port: 8765
+            herdrSocket: ~/.config/herdr/herdr.sock
+            """;
+
+    private static final String HEALTH_DISABLED_WITH_WEBHOOK = BASE + """
+            health:
+              enabled: false
+              notifications:
+                mode: webhook
+            """;
+
+    private static final String HEALTH_DETECTION_ONLY = BASE + """
+            health:
+              enabled: true
+            """;
+
+    private static final String HEALTH_FULL = BASE + """
+            health:
+              enabled: true
+              notifications:
+                mode: webhook
+            """;
+
+    private static final String HEALTH_ABSENT = BASE;
+
+    @Test
+    @DisplayName("enabled: false reports off, even with a webhook configured")
+    void disabledHealthReportsOff(@TempDir Path dir) throws Exception {
+        FleetMcp.HealthCoverageSource source = sourceFor(dir, HEALTH_DISABLED_WITH_WEBHOOK);
+
+        assertEquals("off", source.value().get(),
+                "health.enabled: false must report 'off' regardless of notifications — flipping "
+                        + "the 'enabled' argument at the HealthCoverageSource call site would report "
+                        + "'full' here instead");
+    }
+
+    @Test
+    @DisplayName("enabled with no notifications reports detection-only")
+    void enabledWithoutNotificationsReportsDetectionOnly(@TempDir Path dir) throws Exception {
+        FleetMcp.HealthCoverageSource source = sourceFor(dir, HEALTH_DETECTION_ONLY);
+
+        assertEquals("detection-only", source.value().get());
+    }
+
+    @Test
+    @DisplayName("enabled with a webhook configured reports full")
+    void enabledWithNotificationsReportsFull(@TempDir Path dir) throws Exception {
+        FleetMcp.HealthCoverageSource source = sourceFor(dir, HEALTH_FULL);
+
+        assertEquals("full", source.value().get(),
+                "health.enabled: true with notifications.mode: webhook must report 'full' — "
+                        + "swapping 'full' and 'detection-only' at the call site, or breaking the "
+                        + "enabled/notificationConfigured argument pairing, would report "
+                        + "'detection-only' here instead");
+    }
+
+    @Test
+    @DisplayName("an absent health: block reports off")
+    void absentHealthBlockReportsOff(@TempDir Path dir) throws Exception {
+        FleetMcp.HealthCoverageSource source = sourceFor(dir, HEALTH_ABSENT);
+
+        assertEquals("off", source.value().get());
+    }
+
+    /**
+     * fleetd #426, the live-wiring half: {@code health.notifications} is a {@code
+     * ConfigRef.SPLIT_KEYS} entry, and {@link Fleetd#healthCoverageSource} reads {@code
+     * config.get().health()} live (not the frozen startup {@code cfg}) — exactly like {@link
+     * Fleetd#capacitySource}'s {@code maxLoad} ({@code FleetdCapacitySourceWiringTest}'s {@code
+     * reloadedMaxLoadStillChangesWhatFleetListReports}). A hot-reloaded notifications block must
+     * change what {@code fleet_list} reports without a restart; a fix that froze the whole source
+     * against the startup snapshot would silently break that and every other test above would stay
+     * green, since none of them reload.
+     */
+    @Test
+    @DisplayName("a hot notifications reload still changes what fleet_list reports")
+    void reloadedNotificationsStillChangeWhatFleetListReports(@TempDir Path dir) throws Exception {
+        Path file = dir.resolve("fleetd.yaml");
+        Files.writeString(file, HEALTH_DETECTION_ONLY);
+        FleetConfig cfg = FleetConfig.load(file);
+        ConfigRef config = new ConfigRef(file, cfg);
+
+        FleetMcp.HealthCoverageSource source = Fleetd.healthCoverageSource(config);
+        assertEquals("detection-only", source.value().get(),
+                "sanity: detection-only before any reload");
+
+        Files.writeString(file, HEALTH_FULL);
+        assertTrue(config.reload().applied());
+        // The live snapshot now carries the webhook — proves the reload really happened and this
+        // test is not accidentally passing because nothing changed.
+        assertTrue(config.get().health().notifications() != null
+                        && config.get().health().notifications().configured(),
+                "sanity: the reloaded config really carries a configured webhook");
+
+        assertEquals("full", source.value().get(),
+                "the SAME HealthCoverageSource instance must reflect a reloaded notifications "
+                        + "block without a restart — health.notifications is read live off "
+                        + "config.get(), exactly like capacitySource's maxLoad");
+    }
+
+    private static FleetMcp.HealthCoverageSource sourceFor(Path dir, String yaml) throws Exception {
+        Path file = dir.resolve("fleetd.yaml");
+        Files.writeString(file, yaml);
+        FleetConfig cfg = FleetConfig.load(file);
+        ConfigRef config = new ConfigRef(file, cfg);
+        return Fleetd.healthCoverageSource(config);
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdHealthFailTargetWiringTest.java

@@ -0,0 +1,80 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.herdr.AgentControl;
+import dev.ltms.fleet.herdr.FakeHerdr;
+import dev.ltms.fleet.inject.Injector;
+import dev.ltms.fleet.msg.MessageService;
+import dev.ltms.fleet.msg.Rendezvous;
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+
+import java.util.function.BiConsumer;
+
+import static org.junit.jupiter.api.Assertions.assertEquals;
+import static org.junit.jupiter.api.Assertions.assertTrue;
+
+/**
+ * fleetd #589 Group 3, site {@code :591}. {@code Fleetd.main} wires {@link
+ * dev.ltms.fleet.health.FleetHealthMonitor}'s {@code failTarget} callback with {@code
+ * messages::abandon} — before this ticket that was an inline argument to {@code new
+ * FleetHealthMonitor(...)}. Measured: replacing it with a no-op {@code BiConsumer} at the call
+ * site compiles with 0 errors and leaves the full suite green, because nothing else in the tree
+ * ever drives that specific constructor argument. In production it means a member the monitor
+ * classifies {@code GONE}/{@code NEVER_READY} never has its pending ticket failed — the caller
+ * keeps reporting {@code PENDING} for the full 30-minute async timeout instead of the immediate,
+ * accurate failure CB-580 exists to give it.
+ *
+ * <p>This test calls {@link Fleetd#healthFailTarget} directly — never {@code FleetHealthMonitor}
+ * or {@code main} — against a real {@link MessageService}, using the same {@code sendAsync} +
+ * {@code poll} observable {@link MessageServiceTest} already relies on to pin {@code
+ * MessageService.abandon} itself.
+ */
+class FleetdHealthFailTargetWiringTest {
+
+    private static final String T = "term_a";
+
+    @Test
+    @DisplayName("Fleetd.healthFailTarget delegates to the real MessageService.abandon, not a no-op")
+    void healthFailTargetDelegatesToMessagesAbandon() throws Exception {
+        FakeHerdr herdr = new FakeHerdr().readText("$ prompt");
+        AgentControl agents = new AgentControl(herdr);
+        Rendezvous rendezvous = new Rendezvous();
+        Injector injector = new Injector(agents);
+        MessageService messages = new MessageService(agents, injector, rendezvous);
+
+        BiConsumer<String, String> failTarget = Fleetd.healthFailTarget(messages);
+
+        String ticket = messages.sendAsync(T, "long task");
+        awaitWaiting(rendezvous);
+        assertEquals(MessageService.Phase.PENDING, messages.poll(ticket).phase());
+
+        failTarget.accept(T, "member unreachable (health monitor)");
+
+        MessageService.TaskView view = null;
+        long deadline = System.currentTimeMillis() + 3000;
+        while (System.currentTimeMillis() < deadline) {
+            view = messages.poll(ticket);
+            if (view.phase() != MessageService.Phase.PENDING) {
+                break;
+            }
+            //noinspection BusyWait
+            Thread.sleep(10);
+        }
+        assertEquals(MessageService.Phase.FAILED, view == null ? null : view.phase(),
+                "Fleetd.healthFailTarget(messages) must return messages::abandon — replacing it "
+                        + "with a no-op BiConsumer at the Fleetd.healthFailTarget call site means "
+                        + "this ticket is never failed and keeps polling as PENDING");
+        assertTrue(view.detail() != null && view.detail().contains("member unreachable"),
+                "the failure reason passed to failTarget.accept must reach MessageService.abandon "
+                        + "and end up in the ticket's detail");
+    }
+
+    private static void awaitWaiting(Rendezvous rendezvous) throws InterruptedException {
+        long deadline = System.currentTimeMillis() + 2000;
+        while (!rendezvous.isWaiting(T) && System.currentTimeMillis() < deadline) {
+            //noinspection BusyWait
+            Thread.sleep(5);
+        }
+        assertTrue(rendezvous.isWaiting(T), "send should have opened its rendezvous waiter");
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdLeadConfigDirLookupTest.java

@@ -0,0 +1,100 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.config.FleetConfig;
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+
+import java.util.Map;
+import java.util.function.Function;
+
+import static org.junit.jupiter.api.Assertions.assertNull;
+import static org.junit.jupiter.api.Assertions.assertEquals;
+
+/**
+ * fleetd #602 gauge-wiring: {@link Fleetd#leadConfigDirLookup} is the factory {@code Fleetd.main}
+ * wires into {@code FleetMcp.LeadConfigDirSource} so {@code fleet_list}'s {@code context} row reads
+ * the transcript directory a lead's OWN profile actually writes to, instead of always falling back
+ * to the built-in {@code <user.home>/.claude} default (see {@code LeadContextGauge}).
+ *
+ * <p>{@code FleetMcpLeadContextGaugeWiringTest} proves the directory this factory returns is what
+ * actually gets read; this class proves the factory's own matching logic — the same
+ * {@code fleet.leaders.<name>.profile} link {@code Fleetd.leadSeatLookup} already follows (see
+ * {@code FleetdLeadSeatLookupTest}), one step further to that profile's own {@code configDir:}.
+ */
+class FleetdLeadConfigDirLookupTest {
+
+    private static FleetConfig.Profile profileWithConfigDir(String name, String configDir) {
+        return new FleetConfig.Profile(name, null, "claude-sonnet-5", configDir, null, null,
+                "tab", "fleet", "w #{n}", null, null, null, null, null, null, null,
+                null, 3, true, null, null, null);
+    }
+
+    private static FleetConfig.Leader leadOnProfile(String profile) {
+        return new FleetConfig.Leader(profile, "lead: primary", 1, "lead:", 10, "claude", "claude-sonnet-5");
+    }
+
+    @Test
+    @DisplayName("a lead on a profile that sets configDir resolves to that directory")
+    void leadOnAProfileWithConfigDirResolvesToIt() {
+        Map<String, FleetConfig.Profile> profiles = Map.of("opus", profileWithConfigDir("opus", "/mnt/opus-claude"));
+        Map<String, FleetConfig.Leader> leaders = Map.of("primary", leadOnProfile("opus"));
+        Function<String, String> lookup = Fleetd.leadConfigDirLookup(() -> profiles, leaders);
+
+        assertEquals("/mnt/opus-claude", lookup.apply("primary"));
+    }
+
+    @Test
+    @DisplayName("changing the config from directory A to directory B changes what the lookup reports")
+    void configChangeFromDirectoryAToDirectoryBChangesTheAnswer() {
+        java.util.concurrent.atomic.AtomicReference<Map<String, FleetConfig.Profile>> profilesRef =
+                new java.util.concurrent.atomic.AtomicReference<>(
+                        Map.of("opus", profileWithConfigDir("opus", "/mnt/dir-a")));
+        Map<String, FleetConfig.Leader> leaders = Map.of("primary", leadOnProfile("opus"));
+        Function<String, String> lookup = Fleetd.leadConfigDirLookup(profilesRef::get, leaders);
+
+        assertEquals("/mnt/dir-a", lookup.apply("primary"), "must read directory A before the config changes");
+
+        profilesRef.set(Map.of("opus", profileWithConfigDir("opus", "/mnt/dir-b")));
+        assertEquals("/mnt/dir-b", lookup.apply("primary"), "must read directory B once the LIVE config changes — "
+                + "a lookup that snapshotted the profile map at construction would still answer directory A here");
+    }
+
+    @Test
+    @DisplayName("a lead entry with no `profile:` (recognise-only) resolves to null, not a thrown exception")
+    void recogniseOnlyLeadWithNoProfileResolvesToNull() {
+        Map<String, FleetConfig.Profile> profiles = Map.of("opus", profileWithConfigDir("opus", "/mnt/opus-claude"));
+        FleetConfig.Leader recogniseOnly = new FleetConfig.Leader(null, "lead: primary", 1, "lead:", 10,
+                "claude", "claude-sonnet-5");
+        Map<String, FleetConfig.Leader> leaders = Map.of("primary", recogniseOnly);
+        Function<String, String> lookup = Fleetd.leadConfigDirLookup(() -> profiles, leaders);
+
+        assertNull(lookup.apply("primary"));
+    }
+
+    @Test
+    @DisplayName("a lead naming a profile that is not configured resolves to null, not a thrown exception")
+    void leadOnAnUnconfiguredProfileResolvesToNull() {
+        Map<String, FleetConfig.Leader> leaders = Map.of("primary", leadOnProfile("ghost-profile"));
+        Function<String, String> lookup = Fleetd.leadConfigDirLookup(Map::of, leaders);
+
+        assertNull(lookup.apply("primary"));
+    }
+
+    @Test
+    @DisplayName("a lead on a profile that sets no configDir override resolves to null")
+    void leadOnAProfileWithNoConfigDirResolvesToNull() {
+        Map<String, FleetConfig.Profile> profiles = Map.of("opus", profileWithConfigDir("opus", null));
+        Map<String, FleetConfig.Leader> leaders = Map.of("primary", leadOnProfile("opus"));
+        Function<String, String> lookup = Fleetd.leadConfigDirLookup(() -> profiles, leaders);
+
+        assertNull(lookup.apply("primary"));
+    }
+
+    @Test
+    @DisplayName("an unrecognised lead name resolves to null, not a thrown exception")
+    void unrecognisedLeadNameResolvesToNull() {
+        Function<String, String> lookup = Fleetd.leadConfigDirLookup(Map::of, Map.of());
+
+        assertNull(lookup.apply("ghost-lead"));
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdLeadConfigDirSourceWiringTest.java

@@ -0,0 +1,98 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.mcp.FleetMcp;
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+
+import java.util.Map;
+
+import static org.junit.jupiter.api.Assertions.assertEquals;
+import static org.junit.jupiter.api.Assertions.assertNull;
+
+/**
+ * fleetd #602 gauge-wiring follow-up (PR #606 review comment 17353): {@code Fleetd.main}'s {@code
+ * LeadConfigDirSource} local used to be a bare {@code new FleetMcp.LeadConfigDirSource(
+ * leadConfigDirLookup(...))} built inline, with nothing a test could call directly. Measured on
+ * that shape: replacing the whole expression with {@code FleetMcp.LeadConfigDirSource.none()} at
+ * the call site compiled with 0 errors and left the full 1822-test suite green — the daemon could
+ * be changed to always report every lead's context as {@code UNKNOWN}, forever, and no test would
+ * notice. That is the same hand-built-vs-config-wired shape as fleetd #561/#248/#426/#562
+ * ({@code FleetdLoopHealthSourceWiringTest}).
+ *
+ * <p>{@code FleetMcpLeadContextGaugeWiringTest} and {@code FleetdLeadConfigDirLookupTest} both
+ * predate this class and are both still correct — but neither can catch the mutation above. One
+ * builds its own {@code FleetMcp} and hands it its own {@code LeadConfigDirSource}; the other
+ * builds its own lookup and calls {@link Fleetd#leadConfigDirLookup} directly. Neither one ever
+ * calls the thing {@code Fleetd.main} actually calls.
+ *
+ * <p>The fix extracts the inline {@code new} into {@link Fleetd#leadConfigDirSource}, a
+ * package-private factory in the same style as {@link Fleetd#loopHealthSource}/{@link
+ * Fleetd#capacitySource}/{@link Fleetd#healthCoverageSource} — which is exactly what makes it
+ * directly callable here. This test calls that factory with real {@link FleetConfig.Profile}/
+ * {@link FleetConfig.Leader} fixtures (the same shapes {@code FleetdLeadConfigDirLookupTest}
+ * already uses) and asserts the returned source resolves a real {@code configDir} — a property
+ * that would be false if {@link Fleetd#leadConfigDirSource} were mutated to {@code return
+ * FleetMcp.LeadConfigDirSource.none();}. Measured: mutating exactly that line makes
+ * {@link #resolvesTheRealConfiguredConfigDir()} fail ({@code expected: </mnt/opus-claude> but was:
+ * <null>}); restoring it makes the whole suite green again.
+ *
+ * <p><b>What this class does not and cannot cover.</b> {@code main}'s own line —
+ * {@code leadConfigDirSource(() -> config.get().profiles(), leaders)} — could itself be swapped
+ * for a bare {@code FleetMcp.LeadConfigDirSource.none()}, bypassing this factory entirely. Measured:
+ * that exact mutation compiles with 0 errors and leaves every test in this file, and the full
+ * 1825-test suite, green. {@link Fleetd#loopHealthSource}'s own wiring test has the identical gap
+ * for its own one-line call in {@code main} — no test in this codebase calls {@code Fleetd.main}
+ * far enough to observe which factory call it made. This class narrows the gap from "nothing tests
+ * the wiring" (the pre-extraction state this ticket found) to "the factory's own logic is pinned,
+ * and main's call to it is a one-line, visually-verifiable delegation" — the same standard already
+ * accepted for {@code loopHealthSource}/{@code capacitySource}/{@code healthCoverageSource}.
+ */
+class FleetdLeadConfigDirSourceWiringTest {
+
+    private static FleetConfig.Profile profileWithConfigDir(String name, String configDir) {
+        return new FleetConfig.Profile(name, null, "claude-sonnet-5", configDir, null, null,
+                "tab", "fleet", "w #{n}", null, null, null, null, null, null, null,
+                null, 3, true, null, null, null);
+    }
+
+    private static FleetConfig.Leader leadOnProfile(String profile) {
+        return new FleetConfig.Leader(profile, "lead: primary", 1, "lead:", 10, "claude", "claude-sonnet-5");
+    }
+
+    @Test
+    @DisplayName("the returned source resolves the lead's REAL configured configDir, not a hardcoded null")
+    void resolvesTheRealConfiguredConfigDir() {
+        Map<String, FleetConfig.Profile> profiles = Map.of("opus", profileWithConfigDir("opus", "/mnt/opus-claude"));
+        Map<String, FleetConfig.Leader> leaders = Map.of("primary", leadOnProfile("opus"));
+
+        FleetMcp.LeadConfigDirSource source = Fleetd.leadConfigDirSource(() -> profiles, leaders);
+
+        assertEquals("/mnt/opus-claude", source.configDirFor().apply("primary"),
+                "the configDirFor function must delegate to the real leadConfigDirLookup — mutating "
+                        + "Fleetd.leadConfigDirSource's own body to `return FleetMcp.LeadConfigDirSource.none();` "
+                        + "must fail this assertion (measured: it does — see this test's class javadoc for the "
+                        + "companion measurement on main's one-line call to this factory, which this assertion "
+                        + "does not and structurally cannot cover)");
+    }
+
+    @Test
+    @DisplayName("a lead on a profile with no configDir override still resolves to null, not a crash")
+    void leadWithNoConfigDirOverrideResolvesToNull() {
+        Map<String, FleetConfig.Profile> profiles = Map.of("opus", profileWithConfigDir("opus", null));
+        Map<String, FleetConfig.Leader> leaders = Map.of("primary", leadOnProfile("opus"));
+
+        FleetMcp.LeadConfigDirSource source = Fleetd.leadConfigDirSource(() -> profiles, leaders);
+
+        assertNull(source.configDirFor().apply("primary"),
+                "no configDir: override configured ⇒ null, so LeadContextGauge falls back to its own default");
+    }
+
+    @Test
+    @DisplayName("an unrecognised lead name resolves to null, not a thrown exception")
+    void unrecognisedLeadNameResolvesToNull() {
+        FleetMcp.LeadConfigDirSource source = Fleetd.leadConfigDirSource(Map::of, Map.of());
+
+        assertNull(source.configDirFor().apply("ghost-lead"));
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdLeadContextLookupTest.java

@@ -0,0 +1,156 @@
+package dev.ltms.fleet;
+
+import com.fasterxml.jackson.databind.JsonNode;
+import com.fasterxml.jackson.databind.ObjectMapper;
+import dev.ltms.fleet.herdr.AgentControl;
+import dev.ltms.fleet.herdr.HerdrClient;
+import dev.ltms.fleet.herdr.HerdrException;
+import dev.ltms.fleet.lead.LeadContextGauge;
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+import org.junit.jupiter.api.io.TempDir;
+
+import java.io.IOException;
+import java.nio.charset.StandardCharsets;
+import java.nio.file.Files;
+import java.nio.file.Path;
+import java.util.Map;
+import java.util.function.Function;
+
+import static org.junit.jupiter.api.Assertions.assertDoesNotThrow;
+import static org.junit.jupiter.api.Assertions.assertEquals;
+import static org.junit.jupiter.api.Assertions.assertNull;
+
+/**
+ * fleetd #609: {@link Fleetd#leadContextLookup} is the factory {@code Fleetd.main} wires into
+ * {@code LeadHeartbeatLoop.LeadContextSource} so the idle-lead heartbeat can read a lead's own
+ * {@link LeadContextGauge} reading by its terminal id. Three hops: terminal → lead name (unknown ⇒
+ * UNKNOWN), lead name → configDir, and {@code agents.get(terminal)} for the live session id and
+ * agent type the gauge itself needs — a herdr failure on that last hop must degrade to UNKNOWN, not
+ * throw and kill the heartbeat's own tick.
+ *
+ * <p>{@code AgentControl.agentCall} resolves a {@code term_}-prefixed target's pane id via a first
+ * {@code agent.list} round trip (see its own javadoc); this class's terminal id deliberately does
+ * NOT start with {@code term_} so the stub {@link HerdrClient} below only needs to answer
+ * {@code agent.get} — the one call this factory actually depends on.
+ */
+class FleetdLeadContextLookupTest {
+
+    private static final String LEAD_TERMINAL = "leadpane1";
+    private static final String LEAD_NAME = "opus";
+    private static final String SESSION_ID = "sess-609-happy-path";
+
+    private static String usageLine(long tokens) {
+        return "{\"type\":\"assistant\",\"message\":{\"role\":\"assistant\",\"usage\":{"
+                + "\"input_tokens\":" + tokens + ",\"cache_read_input_tokens\":0,\"cache_creation_input_tokens\":0}}}";
+    }
+
+    /** Lays out {@code <configDir>/projects/<anySlug>/<sessionId>.jsonl} carrying one usage record. */
+    private static void writeTranscript(Path configDir, String sessionId, long tokens) throws IOException {
+        Path projectDir = configDir.resolve("projects").resolve("some-project-slug");
+        Files.createDirectories(projectDir);
+        Files.writeString(projectDir.resolve(sessionId + ".jsonl"), usageLine(tokens) + "\n", StandardCharsets.UTF_8);
+    }
+
+    /** An {@link AgentControl} whose every {@code agent.get} answers with the given session/type/status. */
+    private static AgentControl agentControlStub(String sessionId, String agentType, String status) {
+        HerdrClient client = new HerdrClient() {
+            @Override
+            public JsonNode call(String method, Object params) {
+                if (!"agent.get".equals(method)) {
+                    throw new HerdrException("stub has no canned response for " + method);
+                }
+                try {
+                    String sessionField = sessionId == null ? ""
+                            : ",\"agent_session\":{\"kind\":\"id\",\"value\":\"" + sessionId + "\"}";
+                    String agentField = agentType == null ? "null" : "\"" + agentType + "\"";
+                    return new ObjectMapper().readTree(("""
+                        {"type":"agent_info","agent":{"terminal_id":"%s","agent":%s,
+                          "agent_status":"%s"%s}}""")
+                            .formatted(LEAD_TERMINAL, agentField, status, sessionField));
+                } catch (Exception e) {
+                    throw new HerdrException("stub decode failed", e);
+                }
+            }
+
+            @Override
+            public void close() {
+            }
+        };
+        return new AgentControl(client);
+    }
+
+    /** An {@link AgentControl} whose every herdr call fails — models a herdr hiccup mid-tick. */
+    private static AgentControl throwingAgentControl() {
+        HerdrClient client = new HerdrClient() {
+            @Override
+            public JsonNode call(String method, Object params) {
+                throw new HerdrException("herdr unreachable (stub)");
+            }
+
+            @Override
+            public void close() {
+            }
+        };
+        return new AgentControl(client);
+    }
+
+    @Test
+    @DisplayName("an unrecognised terminal resolves to UNKNOWN, not a thrown exception")
+    void unrecognisedTerminalResolvesToUnknown() {
+        Function<String, LeadContextGauge.Reading> lookup = Fleetd.leadContextLookup(
+                new LeadContextGauge(), throwingAgentControl(), Map::of, name -> null);
+
+        LeadContextGauge.Reading reading = assertDoesNotThrow(() -> lookup.apply("ghost-terminal"));
+
+        assertEquals(LeadContextGauge.State.UNKNOWN, reading.state());
+        assertNull(reading.tokens());
+    }
+
+    @Test
+    @DisplayName("agents.get throwing degrades to UNKNOWN, no exception escapes")
+    void agentsGetThrowingDegradesToUnknown() {
+        Map<String, String> liveLeadTerminals = Map.of(LEAD_TERMINAL, LEAD_NAME);
+        Function<String, LeadContextGauge.Reading> lookup = Fleetd.leadContextLookup(
+                new LeadContextGauge(), throwingAgentControl(), () -> liveLeadTerminals, name -> null);
+
+        LeadContextGauge.Reading reading = assertDoesNotThrow(() -> lookup.apply(LEAD_TERMINAL));
+
+        assertEquals(LeadContextGauge.State.UNKNOWN, reading.state(),
+                "a herdr failure resolving the live agent must degrade to UNKNOWN, never kill the heartbeat's tick");
+    }
+
+    @Test
+    @DisplayName("the happy path resolves the configDir, sessionId and agentType through to the gauge")
+    void happyPathPassesResolvedFactsThroughToTheGauge(@TempDir Path tmp) throws IOException {
+        writeTranscript(tmp, SESSION_ID, 12_345);
+        Map<String, String> liveLeadTerminals = Map.of(LEAD_TERMINAL, LEAD_NAME);
+        AgentControl agents = agentControlStub(SESSION_ID, "claude", "idle");
+        Function<String, LeadContextGauge.Reading> lookup = Fleetd.leadContextLookup(
+                new LeadContextGauge(), agents, () -> liveLeadTerminals,
+                name -> LEAD_NAME.equals(name) ? tmp.toString() : null);
+
+        LeadContextGauge.Reading reading = lookup.apply(LEAD_TERMINAL);
+
+        assertEquals(LeadContextGauge.State.OK, reading.state(),
+                "the resolved configDir + the live agent's own sessionId/agentType must reach the gauge — "
+                        + "a wrong hop anywhere in the chain would read no transcript and report UNKNOWN instead");
+        assertEquals(12_345L, reading.tokens());
+    }
+
+    @Test
+    @DisplayName("a lead whose agent type is not claude still resolves to UNKNOWN, never a crash")
+    void nonClaudeAgentTypeResolvesToUnknown(@TempDir Path tmp) throws IOException {
+        writeTranscript(tmp, SESSION_ID, 12_345);
+        Map<String, String> liveLeadTerminals = Map.of(LEAD_TERMINAL, LEAD_NAME);
+        AgentControl agents = agentControlStub(SESSION_ID, "opencode", "idle");
+        Function<String, LeadContextGauge.Reading> lookup = Fleetd.leadContextLookup(
+                new LeadContextGauge(), agents, () -> liveLeadTerminals,
+                name -> LEAD_NAME.equals(name) ? tmp.toString() : null);
+
+        LeadContextGauge.Reading reading = lookup.apply(LEAD_TERMINAL);
+
+        assertEquals(LeadContextGauge.State.UNKNOWN, reading.state(),
+                "the agentType hop must reach the gauge too — a non-claude peer must not be misread as claude");
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdLeadContextSourceWiringTest.java

@@ -0,0 +1,108 @@
+package dev.ltms.fleet;
+
+import com.fasterxml.jackson.databind.JsonNode;
+import com.fasterxml.jackson.databind.ObjectMapper;
+import dev.ltms.fleet.herdr.AgentControl;
+import dev.ltms.fleet.herdr.HerdrClient;
+import dev.ltms.fleet.herdr.HerdrException;
+import dev.ltms.fleet.lead.LeadContextGauge;
+import dev.ltms.fleet.msg.LeadHeartbeatLoop;
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+import org.junit.jupiter.api.io.TempDir;
+
+import java.io.IOException;
+import java.nio.charset.StandardCharsets;
+import java.nio.file.Files;
+import java.nio.file.Path;
+import java.util.Map;
+
+import static org.junit.jupiter.api.Assertions.assertEquals;
+
+/**
+ * fleetd #609: {@code Fleetd.main}'s {@code LeadHeartbeatLoop.LeadContextSource} local could be
+ * swapped for a bare {@code LeadHeartbeatLoop.LeadContextSource.none()} at the call site — compiling
+ * with 0 errors and leaving every pre-existing test green — exactly the shape #602/#606 already found
+ * for {@code LeadConfigDirSource} (see {@code FleetdLeadConfigDirSourceWiringTest}'s own javadoc for
+ * the measured version of that gap).
+ *
+ * <p>The fix follows the same pattern: {@link Fleetd#leadContextSource} is the extracted,
+ * directly-callable factory {@code main} calls to build the source it hands {@code
+ * LeadHeartbeatLoop}'s constructor. This test calls that exact factory and asserts it resolves a
+ * REAL reading off a real transcript file — a property that would be false if {@link
+ * Fleetd#leadContextSource} were mutated to {@code return LeadHeartbeatLoop.LeadContextSource.none();}.
+ *
+ * <p>What this class does not and cannot cover: {@code main}'s own one-line call to this factory
+ * could itself be swapped for {@code LeadHeartbeatLoop.LeadContextSource.none()}, bypassing this
+ * factory entirely — the same structural gap {@code FleetdLeadConfigDirSourceWiringTest} names for
+ * its own factory, and for the same reason (no test in this codebase calls {@code Fleetd.main} far
+ * enough to observe which factory call it made).
+ */
+class FleetdLeadContextSourceWiringTest {
+
+    /** Deliberately not {@code term_}-prefixed — see {@code FleetdLeadContextLookupTest}'s class doc. */
+    private static final String LEAD_TERMINAL = "leadpane1";
+    private static final String LEAD_NAME = "opus";
+    private static final String SESSION_ID = "sess-609-wiring";
+
+    private static String usageLine(long tokens) {
+        return "{\"type\":\"assistant\",\"message\":{\"role\":\"assistant\",\"usage\":{"
+                + "\"input_tokens\":" + tokens + ",\"cache_read_input_tokens\":0,\"cache_creation_input_tokens\":0}}}";
+    }
+
+    private static void writeTranscript(Path configDir, String sessionId, long tokens) throws IOException {
+        Path projectDir = configDir.resolve("projects").resolve("some-project-slug");
+        Files.createDirectories(projectDir);
+        Files.writeString(projectDir.resolve(sessionId + ".jsonl"), usageLine(tokens) + "\n", StandardCharsets.UTF_8);
+    }
+
+    private static AgentControl agentControlStub() {
+        HerdrClient client = new HerdrClient() {
+            @Override
+            public JsonNode call(String method, Object params) {
+                if (!"agent.get".equals(method)) {
+                    throw new HerdrException("stub has no canned response for " + method);
+                }
+                try {
+                    return new ObjectMapper().readTree(("""
+                        {"type":"agent_info","agent":{"terminal_id":"%s","agent":"claude",
+                          "agent_status":"idle","agent_session":{"kind":"id","value":"%s"}}}""")
+                            .formatted(LEAD_TERMINAL, SESSION_ID));
+                } catch (Exception e) {
+                    throw new HerdrException("stub decode failed", e);
+                }
+            }
+
+            @Override
+            public void close() {
+            }
+        };
+        return new AgentControl(client);
+    }
+
+    @Test
+    @DisplayName("main's factory resolves a REAL reading, not the inert none() answer")
+    void resolvesARealReadingNotTheInertNoneAnswer(@TempDir Path tmp) throws IOException {
+        writeTranscript(tmp, SESSION_ID, 54_321);
+        Map<String, String> liveLeadTerminals = Map.of(LEAD_TERMINAL, LEAD_NAME);
+
+        LeadHeartbeatLoop.LeadContextSource source = Fleetd.leadContextSource(new LeadContextGauge(),
+                agentControlStub(), () -> liveLeadTerminals, name -> LEAD_NAME.equals(name) ? tmp.toString() : null);
+
+        LeadContextGauge.Reading reading = source.readingFor().apply(LEAD_TERMINAL);
+
+        assertEquals(LeadContextGauge.State.OK, reading.state(),
+                "mutating Fleetd.leadContextSource's own body to `return LeadHeartbeatLoop.LeadContextSource.none();` "
+                        + "must fail this assertion");
+        assertEquals(54_321L, reading.tokens());
+    }
+
+    @Test
+    @DisplayName("an unrecognised lead terminal resolves to UNKNOWN, not a thrown exception")
+    void unrecognisedTerminalResolvesToUnknown() {
+        LeadHeartbeatLoop.LeadContextSource source = Fleetd.leadContextSource(new LeadContextGauge(),
+                agentControlStub(), Map::of, name -> null);
+
+        assertEquals(LeadContextGauge.State.UNKNOWN, source.readingFor().apply("ghost-terminal").state());
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdLeadMailboxOpenerWiringTest.java

@@ -0,0 +1,48 @@
+package dev.ltms.fleet;
+
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+
+import java.net.ServerSocket;
+
+import static org.junit.jupiter.api.Assertions.assertThrows;
+import static org.junit.jupiter.api.Assertions.assertTrue;
+
+/**
+ * fleetd #589 Group 3, site {@code :518}. {@code Fleetd.main} passes {@code LeadMailbox::open} as
+ * the {@link Fleetd.LeadMailboxOpener} argument to {@code openLeadMailbox(...)} — before this
+ * ticket that method reference was inline at the call site. Measured: replacing it with the inert
+ * {@code (uri, selfCoordId, prefetch) -> null} compiles with 0 errors and leaves the full suite
+ * green — {@code FleetdLeadMailboxSelectionTest} drives {@code openLeadMailbox} with its own
+ * injected opener and never observes what {@code main} itself actually passes.
+ *
+ * <p>This test calls {@link Fleetd#leadMailboxOpener} directly and proves it is the real,
+ * network-attempting opener rather than a stub: pointed at a guaranteed-closed local port, it must
+ * throw, exactly mirroring {@link FleetdReplyInboxOpenerWiringTest} for the reply-inbox opener.
+ * The inert form never attempts a connection and returns {@code null} without throwing, so it
+ * fails this assertion silently.
+ */
+class FleetdLeadMailboxOpenerWiringTest {
+
+    @Test
+    @DisplayName("Fleetd.leadMailboxOpener is the real LeadMailbox::open, not a stub that never connects")
+    void leadMailboxOpenerAttemptsARealConnection() throws Exception {
+        int closedPort;
+        try (ServerSocket socket = new ServerSocket(0)) {
+            closedPort = socket.getLocalPort();
+        } // released immediately — connecting to it now is a guaranteed refusal, not a fluke
+
+        Fleetd.LeadMailboxOpener opener = Fleetd.leadMailboxOpener();
+
+        IllegalStateException thrown = assertThrows(IllegalStateException.class,
+                () -> opener.open("amqp://user:pw@127.0.0.1:" + closedPort + "/coord", "coord-1", 50),
+                "Fleetd.leadMailboxOpener() must be LeadMailbox::open — a real network attempt "
+                        + "against a genuinely unreachable broker must throw. The inert form "
+                        + "(uri, selfCoordId, prefetch) -> null never attempts a connection and "
+                        + "returns null instead of throwing, so it would fail this assertion "
+                        + "silently.");
+        assertTrue(thrown.getMessage().contains("cannot connect to AMQP coordination broker"),
+                "must be LeadMailbox.open's own real failure message, not a different exception "
+                        + "shape standing in for it");
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdLeadMailboxSelectionTest.java

@@ -1,15 +1,13 @@
 package dev.ltms.fleet;
 
 import ch.qos.logback.classic.Level;
-import ch.qos.logback.classic.Logger;
 import ch.qos.logback.classic.spi.ILoggingEvent;
-import ch.qos.logback.core.read.ListAppender;
 import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.msg.LeadChannelHandle;
 import dev.ltms.fleet.msg.LeadMailbox;
+import dev.ltms.fleet.testing.CapturedLog;
 import org.junit.jupiter.api.Test;
-import org.slf4j.LoggerFactory;
 
-import java.util.List;
 import java.util.Map;
 
 import static org.junit.jupiter.api.Assertions.*;
@@ -38,7 +36,7 @@ class FleetdLeadMailboxSelectionTest {
         boolean unreachable;
 
         @Override
-        public LeadMailbox open(String uri, String selfCoordId, int prefetch) {
+        public LeadChannelHandle open(String uri, String selfCoordId, int prefetch) {
             this.offeredUri = uri;
             this.offeredSelfId = selfCoordId;
             this.offeredPrefetch = prefetch;
@@ -52,29 +50,22 @@ class FleetdLeadMailboxSelectionTest {
         }
     }
 
-    private static ListAppender<ILoggingEvent> captureFleetdLogs() {
-        Logger logger = (Logger) LoggerFactory.getLogger(Fleetd.class);
-        ListAppender<ILoggingEvent> appender = new ListAppender<>();
-        appender.start();
-        logger.addAppender(appender);
-        return appender;
-    }
-
-    private static String joined(ListAppender<ILoggingEvent> appender, Level level) {
-        return appender.list.stream().filter(e -> e.getLevel() == level)
+    private static String joined(CapturedLog captured, Level level) {
+        return captured.events().stream().filter(e -> e.getLevel() == level)
                 .map(ILoggingEvent::getFormattedMessage).reduce("", (a, b) -> a + "\n" + b);
     }
 
     @Test
     void noCoordinatorBlockLeavesTheFeatureOffSilently() {
-        var appender = captureFleetdLogs();
-        var opener = new RecordingOpener();
+        try (var captured = CapturedLog.of(Fleetd.class)) {
+            var opener = new RecordingOpener();
 
-        assertNull(Fleetd.openLeadMailbox(null, Map.of(), opener));
+            assertNull(Fleetd.openLeadMailbox(null, Map.of(), opener));
 
-        assertNull(opener.offeredUri, "nothing configured means nothing is opened");
-        assertEquals("", joined(appender, Level.WARN),
-                "an opt-in feature nobody asked for must not warn on every boot");
+            assertNull(opener.offeredUri, "nothing configured means nothing is opened");
+            assertEquals("", joined(captured, Level.WARN),
+                    "an opt-in feature nobody asked for must not warn on every boot");
+        }
     }
 
     @Test
@@ -114,31 +105,33 @@ class FleetdLeadMailboxSelectionTest {
 
     @Test
     void warnsAndStaysOffWhenSelfIdIsMissing() {
-        var appender = captureFleetdLogs();
-        var opener = new RecordingOpener();
-        var coordinator = new FleetConfig.Coordinator(RESOLVED_URI, null, null, null, null);
+        try (var captured = CapturedLog.of(Fleetd.class)) {
+            var opener = new RecordingOpener();
+            var coordinator = new FleetConfig.Coordinator(RESOLVED_URI, null, null, null, null);
 
-        assertNull(Fleetd.openLeadMailbox(coordinator, Map.of(), opener));
+            assertNull(Fleetd.openLeadMailbox(coordinator, Map.of(), opener));
 
-        assertNull(opener.offeredUri, "a mailbox with no owning coord-id has no queue to declare");
-        String warns = joined(appender, Level.WARN);
-        assertTrue(warns.contains("coordinator.selfId"), () -> "say which key is missing: " + warns);
-        assertFalse(warns.contains(SECRET), () -> "the URI's password must never be logged: " + warns);
+            assertNull(opener.offeredUri, "a mailbox with no owning coord-id has no queue to declare");
+            String warns = joined(captured, Level.WARN);
+            assertTrue(warns.contains("coordinator.selfId"), () -> "say which key is missing: " + warns);
+            assertFalse(warns.contains(SECRET), () -> "the URI's password must never be logged: " + warns);
+        }
     }
 
     @Test
     void warnsAndStaysOffWhenTheBrokerIsUnreachableAtBoot() {
-        var appender = captureFleetdLogs();
-        var opener = new RecordingOpener();
-        opener.unreachable = true;
-        var coordinator = new FleetConfig.Coordinator(RESOLVED_URI, null, "mac-opus", null, null);
+        try (var captured = CapturedLog.of(Fleetd.class)) {
+            var opener = new RecordingOpener();
+            opener.unreachable = true;
+            var coordinator = new FleetConfig.Coordinator(RESOLVED_URI, null, "mac-opus", null, null);
 
-        assertNull(Fleetd.openLeadMailbox(coordinator, Map.of(), opener),
-                "a down coordination broker turns the feature off; it must never take the daemon down");
+            assertNull(Fleetd.openLeadMailbox(coordinator, Map.of(), opener),
+                    "a down coordination broker turns the feature off; it must never take the daemon down");
 
-        String warns = joined(appender, Level.WARN);
-        assertTrue(warns.contains("coord.example"), () -> "name the host that failed: " + warns);
-        assertFalse(warns.contains(SECRET), () -> "with credentials stripped: " + warns);
-        assertTrue(warns.contains("Connection refused"), () -> "and the real reason: " + warns);
+            String warns = joined(captured, Level.WARN);
+            assertTrue(warns.contains("coord.example"), () -> "name the host that failed: " + warns);
+            assertFalse(warns.contains(SECRET), () -> "with credentials stripped: " + warns);
+            assertTrue(warns.contains("Connection refused"), () -> "and the real reason: " + warns);
+        }
     }
 }

fleetd/src/test/java/dev/ltms/fleet/FleetdLeadRolloverAssemblyTest.java

@@ -0,0 +1,285 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.config.ConfigRef;
+import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.guard.SubscriptionGuard;
+import dev.ltms.fleet.herdr.AgentControl;
+import dev.ltms.fleet.herdr.FakeHerdr;
+import dev.ltms.fleet.herdr.HerdrClient;
+import dev.ltms.fleet.lead.LeadRollover;
+import dev.ltms.fleet.msg.ReplyInbox;
+import io.javalin.Javalin;
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+import org.junit.jupiter.api.io.TempDir;
+
+import java.nio.file.Files;
+import java.nio.file.Path;
+import java.util.LinkedHashMap;
+import java.util.List;
+import java.util.Map;
+import java.util.concurrent.Executors;
+import java.util.concurrent.ScheduledExecutorService;
+import java.util.function.LongSupplier;
+
+import static org.junit.jupiter.api.Assertions.assertEquals;
+import static org.junit.jupiter.api.Assertions.assertNotNull;
+import static org.junit.jupiter.api.Assertions.assertNull;
+import static org.junit.jupiter.api.Assertions.assertTrue;
+import static org.junit.jupiter.api.Assertions.fail;
+
+/**
+ * fleetd #612 B3 — replaces {@code FleetdLeadRolloverWiringTest} (fleetd #480). That class was a
+ * source-text test scraping {@code Fleetd.java} (now {@code FleetdAssembly.java}, moved there by
+ * fleetd #612 Unit A) with three methods: {@code unrelatedAnchorStillPresent} (a scaffold anchor,
+ * not an independent claim — needs no replacement of its own), {@code
+ * mainStillCallsTheLeadRolloverFactory} (the call-site pin replaced by {@link
+ * #assembledLeadRolloverRunsTheRealClearAndBootstrapSequence}), and {@code
+ * factoryGatesOnConfigPresence} (the absent-config claim replaced by {@link
+ * #absentLeadRolloverConfigMeansNoRolloverIsBuilt} — a claim this ticket found was NOT actually
+ * covered behaviourally anywhere else: {@code LeadRolloverTest}'s only related assertion is
+ * vacuous, {@code assertNull(null)}, and never calls the real factory).
+ *
+ * <p><strong>fleetd #612 B3 correction (ticket comment 17553):</strong> the first version of this
+ * test configured a single shared {@link FakeHerdr} for both the lead and member herdr sockets.
+ * {@code FleetdAssembly.java:140-142} falls back to {@code memberHerdr = herdr} whenever no
+ * distinct {@code memberHerdrSocket} is configured, so with one fake, {@code
+ * router.leadAgents()} and {@code router.memberAgents()} wrapped the identical client — a
+ * mutation swapping {@code Fleetd.leadRollover(cfg, router.leadAgents(), config, leads)} for
+ * {@code ..., router.memberAgents(), ...} at {@code FleetdAssembly.java:408} was therefore
+ * invisible to this test, even though the two are genuinely different daemons in production. This
+ * version configures two distinct sockets and two distinct {@link FakeHerdr} instances (the same
+ * pattern {@code FleetdAssemblyConnectionIdentityTest}, fleetd #612 B2, already uses to separate
+ * lead from member) and asserts the roll's {@code /clear}/bootstrap sends land on the LEAD fake
+ * and never on the MEMBER one.
+ */
+class FleetdLeadRolloverAssemblyTest {
+
+    private static final Path LEAD_SOCKET = Path.of("/fake/lead-herdr.sock");
+    private static final Path MEMBER_SOCKET = Path.of("/fake/member-herdr.sock");
+
+    /** Keys {@code connectHerdr} by socket path so the lead and member daemons can be two
+     * DIFFERENT {@link FakeHerdr}s — same shape as B2's {@code FleetdAssemblyConnectionIdentityTest
+     * .TwoHerdrResourcePorts}. */
+    private static final class RecordingResourcePorts implements ResourcePorts {
+
+        final Map<Path, HerdrClient> herdrsBySocket = new LinkedHashMap<>();
+        final SentinelReplyInbox replyInbox = new SentinelReplyInbox();
+
+        @Override
+        public Map<String, String> environment() {
+            return Map.of();
+        }
+
+        @Override
+        public HerdrClient connectHerdr(Path socketPath) {
+            HerdrClient client = herdrsBySocket.get(socketPath);
+            if (client == null) {
+                throw new IllegalStateException("no fake herdr registered for socket " + socketPath);
+            }
+            return client;
+        }
+
+        @Override
+        public Fleetd.AmqpOpener replyInboxOpener() {
+            return (uri, prefetch) -> replyInbox;
+        }
+
+        @Override
+        public Fleetd.LeadMailboxOpener leadMailboxOpener() {
+            return (uri, selfCoordId, prefetch) -> {
+                throw new UnsupportedOperationException(
+                        "leadMailboxOpener must not be called — no coordinator: block is configured");
+            };
+        }
+
+        @Override
+        public LongSupplier nanoClock() {
+            return System::nanoTime;
+        }
+
+        @Override
+        public LongSupplier wallClockNanos() {
+            return System::nanoTime;
+        }
+
+        @Override
+        public ScheduledExecutorService newScheduler(String purpose) {
+            return Executors.newSingleThreadScheduledExecutor();
+        }
+
+        @Override
+        public void addShutdownHook(Runnable hook) {
+        }
+
+        @Override
+        public void startHttp(Javalin app, String host, int port) {
+        }
+    }
+
+    private static final class SentinelReplyInbox implements ReplyInbox, AutoCloseable {
+        @Override
+        public void own(String target) {
+        }
+
+        @Override
+        public void release(String target) {
+        }
+
+        @Override
+        public void publish(String target, String msgId, String content) {
+        }
+
+        @Override
+        public List<InboxMessage> peek(String target) {
+            return List.of();
+        }
+
+        @Override
+        public boolean ack(String target, String msgId) {
+            return false;
+        }
+
+        @Override
+        public void close() {
+        }
+    }
+
+    private static FleetConfig writeConfig(Path dir, Path leadCwd) throws Exception {
+        Path f = dir.resolve("fleetd.yaml");
+        Files.writeString(f, """
+                bind:
+                  host: 127.0.0.1
+                  port: 8765
+                herdrSocket: "%s"
+                memberHerdrSocket: "%s"
+                idleSleepGuard:
+                  enabled: false
+                broker:
+                  uri: "amqp://fake-test-broker/vh"
+                fleet:
+                  leaders:
+                    opus:
+                      tab: "lead: opus"
+                      cwd: "%s"
+                leadRollover:
+                  handoverPath: handover.md
+                  requireOperatorConfirm: false
+                """.formatted(LEAD_SOCKET, MEMBER_SOCKET, leadCwd.toString()));
+        return FleetConfig.load(f);
+    }
+
+    @SuppressWarnings("unchecked")
+    @Test
+    @DisplayName("[BEHAVIOURAL] the real assembled LeadRollover runs the full open/confirm/continuation "
+            + "sequence — /clear, then bootstrapText — through the real herdr router")
+    void assembledLeadRolloverRunsTheRealClearAndBootstrapSequence(@TempDir Path dir) throws Exception {
+        Path leadCwd = dir.resolve("lead-workspace");
+        Files.createDirectories(leadCwd);
+        FleetConfig cfg = writeConfig(dir, leadCwd);
+        ConfigRef config = new ConfigRef(dir.resolve("fleetd.yaml"), cfg);
+        SubscriptionGuard guard = new SubscriptionGuard(cfg.guard().hostSet());
+        RecordingResourcePorts ports = new RecordingResourcePorts();
+        // Two DISTINCT fakes — one per configured socket — so leadAgents()/memberAgents() wrap
+        // genuinely different clients, exactly like production when memberHerdrSocket is set.
+        FakeHerdr lead = new FakeHerdr();
+        lead.withTab("w2", "w2:t7", "lead: opus");
+        FakeHerdr member = new FakeHerdr();
+        ports.herdrsBySocket.put(LEAD_SOCKET, lead);
+        ports.herdrsBySocket.put(MEMBER_SOCKET, member);
+
+        FleetdRuntime runtime = FleetdAssembly.assembleAndStart(new AssemblyInputs(cfg, config, guard), ports);
+
+        LeadRollover rollover = runtime.mcp().leadRollover();
+        assertNotNull(rollover, "leadRollover: is present in this test's config, so "
+                + "FleetdAssembly.assembleAndStart must have built a real LeadRollover through the "
+                + "Fleetd.leadRollover(...) call site — a mutation to `LeadRollover leadRollover = "
+                + "null;` at that call site can never pass this");
+
+        LeadRollover.PendingRollover pending = rollover.open("term_a", "fleetd #612 B3 test");
+        String expectedHandoverPath = leadCwd.resolve("handover.md").normalize().toString();
+        assertEquals(expectedHandoverPath, pending.handoverPath());
+
+        // Ensure the handover file's mtime lands strictly AFTER open()'s requestedAtMillis —
+        // LeadRollover.checkHandover refuses on mtime <= requestedAt (HANDOVER_STALE).
+        Thread.sleep(50);
+        Files.writeString(Path.of(pending.handoverPath()), "handover content for fleetd #612 B3");
+
+        LeadRollover.RollDecision decision = rollover.confirm("term_a", pending.token(), true);
+        assertTrue(decision.accepted(), "confirm() must approve: requireOperatorConfirm is false, "
+                + "the caller terminal matches open()'s, and the handover file exists, is non-empty "
+                + "and fresh — got: " + decision);
+
+        // The production LeadRollover constructor always runs the post-confirm continuation on a
+        // real virtual thread (see Fleetd.leadRollover, which never passes the package-private test
+        // constructor), so this polls the real FleetMcp.leadRollover() instance's status(token)
+        // until the real continuation finishes.
+        LeadRollover.RollStatus status = pollUntilTerminal(rollover, pending.token());
+        assertEquals(LeadRollover.RollState.ROLLED, status.state(),
+                "the full happy path must complete: FakeHerdr's default agent status is 'idle', so "
+                        + "the turn-boundary wait settles immediately and the post-/clear wait "
+                        + "releases via its pickup-grace path — detail: " + status.detail());
+
+        // Prove the real herdr router actually sent BOTH messages, in order, to the real LEAD
+        // pane — this is the one thing a source-text pin on the call site could never show.
+        List<FakeHerdr.Call> prompts = lead.calls.stream()
+                .filter(c -> c.method().equals("agent.prompt"))
+                .toList();
+        assertTrue(prompts.size() >= 2, "expected at least a /clear send and a bootstrapText send "
+                + "on the LEAD daemon, got " + prompts.size() + " agent.prompt calls: " + prompts);
+        assertEquals("/clear", ((Map<String, Object>) prompts.get(0).params()).get("text"),
+                "the first send must be the literal /clear housekeeping command");
+        Object secondText = ((Map<String, Object>) prompts.get(1).params()).get("text");
+        assertTrue(secondText instanceof String && ((String) secondText).contains(expectedHandoverPath),
+                "the second send must be the default bootstrapText naming the resolved handover "
+                        + "path, got: " + secondText);
+
+        // fleetd #612 B3 correction: prove the roll never touches the MEMBER daemon. A mutation
+        // swapping router.leadAgents() for router.memberAgents() at the real call site would move
+        // both sends above onto `member` instead, which this assertion catches — the thing the
+        // single-fake version of this test could never see, because both wrapped the same client.
+        List<FakeHerdr.Call> memberPrompts = member.calls.stream()
+                .filter(c -> c.method().equals("agent.prompt"))
+                .toList();
+        assertTrue(memberPrompts.isEmpty(), "the roll must be wired to the LEAD daemon only — got "
+                + memberPrompts.size() + " agent.prompt call(s) on the MEMBER daemon instead: "
+                + memberPrompts);
+    }
+
+    private static LeadRollover.RollStatus pollUntilTerminal(LeadRollover rollover, String token)
+            throws InterruptedException {
+        long deadline = System.nanoTime() + java.util.concurrent.TimeUnit.SECONDS.toNanos(10);
+        while (System.nanoTime() < deadline) {
+            LeadRollover.RollStatus status = rollover.status(token);
+            if (status.state() != LeadRollover.RollState.PENDING
+                    && status.state() != LeadRollover.RollState.IN_PROGRESS) {
+                return status;
+            }
+            Thread.sleep(50);
+        }
+        fail("the real continuation did not reach a terminal state within 10s — last status: "
+                + rollover.status(token));
+        throw new AssertionError("unreachable");
+    }
+
+    @Test
+    @DisplayName("[BEHAVIOURAL] Fleetd.leadRollover(...) returns null when leadRollover: is absent "
+            + "from config — the opt-in gate FleetdLeadRolloverWiringTest's "
+            + "factoryGatesOnConfigPresence pinned by source text alone")
+    void absentLeadRolloverConfigMeansNoRolloverIsBuilt(@TempDir Path dir) throws Exception {
+        Path yaml = dir.resolve("fleetd.yaml");
+        Files.writeString(yaml, """
+                bind:
+                  host: 127.0.0.1
+                  port: 8765
+                """);
+        ConfigRef config = new ConfigRef(yaml, FleetConfig.load(yaml));
+        AgentControl agents = new AgentControl(new FakeHerdr());
+
+        LeadRollover rollover = Fleetd.leadRollover(config.get(), agents, config, Map::of);
+
+        assertNull(rollover, "leadRollover: is absent from this config, so the factory's opt-in "
+                + "gate (`if (cfg.leadRollover() == null) return null;`) must fire and no "
+                + "LeadRollover must be constructed at all");
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdLeadRolloverWorkspaceLookupTest.java

@@ -0,0 +1,163 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.config.ConfigRef;
+import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.herdr.AgentControl;
+import dev.ltms.fleet.herdr.FakeHerdr;
+import dev.ltms.fleet.lead.LeadRollover;
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+import org.junit.jupiter.api.io.TempDir;
+
+import java.nio.file.Files;
+import java.nio.file.Path;
+import java.util.HashMap;
+import java.util.Map;
+
+import static org.junit.jupiter.api.Assertions.assertEquals;
+import static org.junit.jupiter.api.Assertions.assertNotNull;
+
+/**
+ * fleetd #480 relative-handover-path follow-up, correction round: a BEHAVIOURAL test of {@link
+ * Fleetd#leadRollover}'s own body — the terminal → lead-name → {@code Leader.cwd()} lookup it
+ * builds — not another source-text pin.
+ *
+ * <p>{@code FleetdLeadRolloverWiringTest} (a plain string read) still earns its keep: it pins the
+ * call site's ARGUMENT LIST, so a mutation that drops {@code leads} back out of the call, or
+ * swaps it for {@code Map::of}, still goes red there. But nothing before this class exercised the
+ * LAMBDA BODY {@code leadRollover(...)} builds — the terminal-to-workspace {@code
+ * Function<String,String>} that {@link LeadRollover#open} actually calls. Every prior test either
+ * exercised {@code LeadRollover} directly with a hand-built lookup ({@code LeadRolloverTest}), or
+ * read source text without ever calling the factory ({@code FleetdLeadRolloverWiringTest}) — so a
+ * mutation that breaks the lookup ITSELF (e.g. always resolving no lead, or reading a snapshot
+ * instead of the live supplier) left every existing test green while the daemon's real wiring
+ * silently reintroduced the exact bug this whole ticket fixes: a relative {@code handoverPath}
+ * resolving against the daemon's own {@code cwd} instead of the calling lead's.
+ *
+ * <p>{@code Fleetd.leadRollover(...)} is package-private and {@code static}, so this test — living
+ * in the same {@code dev.ltms.fleet} package — calls it directly, exactly the way {@code
+ * FleetdExhaustionDetectionArmedWiringTest} and {@code FleetdCapacitySourceWiringTest} already call
+ * other package-private startup factories with a real {@link ConfigRef} built from a temp {@code
+ * fleetd.yaml} (never the gitignored live one).
+ *
+ * <p><b>Proved against the mutation it exists to catch.</b> Before this class was added, mutating
+ * {@code leadRollover(...)}'s lambda body to {@code String leadName = null;} (always "no lead
+ * found", which forces every relative {@code handoverPath} onto the {@code user.dir} fallback —
+ * i.e. the original bug) left the full suite green: {@code Tests run: 1669, Failures: 0}. With
+ * {@link #relativeHandoverPathResolvesAgainstTheLeadsConfiguredCwd()} added, the same one-line
+ * mutation now fails that test (it asserts the resolved path equals the configured lead's {@code
+ * cwd}, which the mutant can never produce) — see this ticket's fleet_reply history for both runs.
+ */
+class FleetdLeadRolloverWorkspaceLookupTest {
+
+    private static AgentControl fakeAgents() {
+        return new AgentControl(new FakeHerdr());
+    }
+
+    @Test
+    @DisplayName("[BEHAVIOURAL] Fleetd.leadRollover(...) resolves a relative handoverPath against "
+            + "the CALLING lead's configured cwd, not the daemon's own working directory")
+    void relativeHandoverPathResolvesAgainstTheLeadsConfiguredCwd(@TempDir Path dir) throws Exception {
+        Path leadCwd = dir.resolve("lead-workspace");
+        Files.createDirectories(leadCwd);
+        Path yaml = dir.resolve("fleetd.yaml");
+        Files.writeString(yaml, """
+                bind:
+                  port: 8080
+                fleet:
+                  leaders:
+                    opus:
+                      tab: "lead: opus"
+                      cwd: "%s"
+                leadRollover:
+                  handoverPath: handover.md
+                """.formatted(leadCwd.toString()));
+        ConfigRef config = new ConfigRef(yaml, FleetConfig.load(yaml));
+
+        LeadRollover rollover = Fleetd.leadRollover(config.get(), fakeAgents(), config,
+                () -> Map.of("term_opus", "opus"));
+        assertNotNull(rollover, "leadRollover: is present in the loaded config, so the factory "
+                + "must construct an object");
+
+        LeadRollover.PendingRollover pending = rollover.open("term_opus", "test");
+
+        String expected = leadCwd.resolve("handover.md").normalize().toString();
+        assertEquals(expected, pending.handoverPath(),
+                "a relative handoverPath must resolve against the CALLING lead's configured cwd "
+                        + "through the REAL Fleetd.leadRollover(...) wiring — not the daemon's own "
+                        + "working directory. This is the exact axis that was proven uncovered: "
+                        + "mutating the factory's lambda body to always report \"no lead found\" "
+                        + "left every prior test green.");
+    }
+
+    @Test
+    @DisplayName("[BEHAVIOURAL] a terminal not present in the live lead-terminal map falls back "
+            + "to the daemon's own user.dir")
+    void terminalNotInLiveMapFallsBackToUserDir(@TempDir Path dir) throws Exception {
+        Path yaml = dir.resolve("fleetd.yaml");
+        Files.writeString(yaml, """
+                bind:
+                  port: 8080
+                leadRollover:
+                  handoverPath: handover.md
+                """);
+        ConfigRef config = new ConfigRef(yaml, FleetConfig.load(yaml));
+
+        // No lead has been discovered yet — exactly the real shape of a lead the live tab scan
+        // has not yet scanned, or one with no fleet.leaders entry at all.
+        LeadRollover rollover = Fleetd.leadRollover(config.get(), fakeAgents(), config, Map::of);
+        assertNotNull(rollover);
+
+        LeadRollover.PendingRollover pending = rollover.open("term_unknown", "test");
+
+        String expected = Path.of(System.getProperty("user.dir")).resolve("handover.md")
+                .normalize().toString();
+        assertEquals(expected, pending.handoverPath(),
+                "a lead not present in the live terminal→name map must fall back to the daemon's "
+                        + "own user.dir — the same fallback LeadLauncher#launch already uses for a "
+                        + "lead with no configured cwd. This is deliberate, pinned behaviour, not an "
+                        + "accident of the null-check chain.");
+    }
+
+    @Test
+    @DisplayName("[BEHAVIOURAL] the terminal→lead-name lookup is read LIVE on every open() call, "
+            + "never snapshotted at Fleetd.leadRollover(...) construction time")
+    void workspaceLookupIsReadLiveNotSnapshotted(@TempDir Path dir) throws Exception {
+        Path leadCwd = dir.resolve("lead-workspace");
+        Files.createDirectories(leadCwd);
+        Path yaml = dir.resolve("fleetd.yaml");
+        Files.writeString(yaml, """
+                bind:
+                  port: 8080
+                fleet:
+                  leaders:
+                    opus:
+                      tab: "lead: opus"
+                      cwd: "%s"
+                leadRollover:
+                  handoverPath: handover.md
+                """.formatted(leadCwd.toString()));
+        ConfigRef config = new ConfigRef(yaml, FleetConfig.load(yaml));
+
+        // EMPTY at the moment leadRollover(...) is called. A lookup captured (snapshotted) here
+        // instead of read live through the supplier on every call would never see the entry added
+        // below — exactly the natural mistake to make, since leads are discovered by a live tab
+        // scan that runs AFTER this factory is constructed at startup.
+        Map<String, String> liveLeadTerminals = new HashMap<>();
+        LeadRollover rollover = Fleetd.leadRollover(config.get(), fakeAgents(), config,
+                () -> liveLeadTerminals);
+        assertNotNull(rollover);
+
+        // The lead is "discovered" only now — mutate the SAME backing map the supplier reads from.
+        liveLeadTerminals.put("term_opus", "opus");
+
+        LeadRollover.PendingRollover pending = rollover.open("term_opus", "test");
+
+        String expected = leadCwd.resolve("handover.md").normalize().toString();
+        assertEquals(expected, pending.handoverPath(),
+                "the terminal→lead-name lookup must be read LIVE on every open() call — a lead "
+                        + "discovered by the tab scan AFTER Fleetd.leadRollover(...) was constructed "
+                        + "must still resolve correctly, not only one that was already live at "
+                        + "construction time");
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdLeadSeatAssemblyTest.java

@@ -0,0 +1,172 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.config.ConfigRef;
+import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.guard.SubscriptionGuard;
+import dev.ltms.fleet.herdr.FakeHerdr;
+import dev.ltms.fleet.herdr.HerdrClient;
+import dev.ltms.fleet.mcp.FleetMcp;
+import dev.ltms.fleet.msg.ReplyInbox;
+import io.javalin.Javalin;
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+import org.junit.jupiter.api.io.TempDir;
+
+import java.nio.file.Files;
+import java.nio.file.Path;
+import java.util.List;
+import java.util.Map;
+import java.util.concurrent.Executors;
+import java.util.concurrent.ScheduledExecutorService;
+import java.util.function.LongSupplier;
+
+import static org.junit.jupiter.api.Assertions.assertEquals;
+
+/**
+ * fleetd #612 B3 — replaces {@code FleetdLeadSeatWiringTest} (fleetd #176), a source-text test that
+ * scraped {@code Fleetd.java} (now {@code FleetdAssembly.java}, moved there by fleetd #612 Unit A)
+ * for the exact {@code new FleetMcp.LeadSeatSource(Fleetd.leadSeatLookup(...))} constructor-call
+ * text. That proves the right symbols appear in source; it proves nothing about what the daemon's
+ * live {@code fleet_list} actually reports.
+ *
+ * <p>This test instead drives the REAL {@link FleetMcp.LeadSeatSource} the real {@link
+ * FleetdAssembly#assembleAndStart} builds — including the REAL {@code LeadTabScanner} it wires
+ * {@code Fleetd.leadSeatLookup} through — reached via {@link FleetMcp#leadSeatSource()} on the
+ * live {@code FleetMcp} {@code FleetdRuntime} owns. It seeds one FakeHerdr tab labelled to match a
+ * configured {@code fleet.leaders.opus.tab}, with a live agent already in it (FakeHerdr's own
+ * default {@code agent.list}/{@code pane.list} entries for {@code term_a}/{@code w2:p7}/{@code
+ * w2:t7} — no FakeHerdr change needed), and asserts the assembled seat source reports exactly the
+ * seat {@link FleetMcp.LeadSeatSource#none()} (the inert stand-in) could never produce: 1, not 0.
+ */
+class FleetdLeadSeatAssemblyTest {
+
+    private static final class RecordingResourcePorts implements ResourcePorts {
+
+        final FakeHerdr herdr = new FakeHerdr();
+        final SentinelReplyInbox replyInbox = new SentinelReplyInbox();
+
+        @Override
+        public Map<String, String> environment() {
+            return Map.of();
+        }
+
+        @Override
+        public HerdrClient connectHerdr(Path socketPath) {
+            return herdr;
+        }
+
+        @Override
+        public Fleetd.AmqpOpener replyInboxOpener() {
+            return (uri, prefetch) -> replyInbox;
+        }
+
+        @Override
+        public Fleetd.LeadMailboxOpener leadMailboxOpener() {
+            return (uri, selfCoordId, prefetch) -> {
+                throw new UnsupportedOperationException(
+                        "leadMailboxOpener must not be called — no coordinator: block is configured");
+            };
+        }
+
+        @Override
+        public LongSupplier nanoClock() {
+            return System::nanoTime;
+        }
+
+        @Override
+        public LongSupplier wallClockNanos() {
+            return System::nanoTime;
+        }
+
+        @Override
+        public ScheduledExecutorService newScheduler(String purpose) {
+            return Executors.newSingleThreadScheduledExecutor();
+        }
+
+        @Override
+        public void addShutdownHook(Runnable hook) {
+        }
+
+        @Override
+        public void startHttp(Javalin app, String host, int port) {
+        }
+    }
+
+    private static final class SentinelReplyInbox implements ReplyInbox, AutoCloseable {
+        @Override
+        public void own(String target) {
+        }
+
+        @Override
+        public void release(String target) {
+        }
+
+        @Override
+        public void publish(String target, String msgId, String content) {
+        }
+
+        @Override
+        public List<InboxMessage> peek(String target) {
+            return List.of();
+        }
+
+        @Override
+        public boolean ack(String target, String msgId) {
+            return false;
+        }
+
+        @Override
+        public void close() {
+        }
+    }
+
+    private static FleetConfig writeConfig(Path dir) throws Exception {
+        Path f = dir.resolve("fleetd.yaml");
+        Files.writeString(f, """
+                bind:
+                  host: 127.0.0.1
+                  port: 8765
+                idleSleepGuard:
+                  enabled: false
+                broker:
+                  uri: "amqp://fake-test-broker/vh"
+                fleet:
+                  leaders:
+                    opus:
+                      tab: "lead: opus"
+                      profile: sonnet
+                profiles:
+                  sonnet:
+                    subscription: true
+                    argv: ["ccs", "sonnet"]
+                """);
+        return FleetConfig.load(f);
+    }
+
+    @Test
+    @DisplayName("[BEHAVIOURAL] the real assembled LeadSeatSource, backed by the real LeadTabScanner, "
+            + "reports a live lead's seat against its own subscription profile")
+    void assembledLeadSeatSourceReportsALiveLeadsSeat(@TempDir Path dir) throws Exception {
+        FleetConfig cfg = writeConfig(dir);
+        ConfigRef config = new ConfigRef(dir.resolve("fleetd.yaml"), cfg);
+        SubscriptionGuard guard = new SubscriptionGuard(cfg.guard().hostSet());
+        RecordingResourcePorts ports = new RecordingResourcePorts();
+        // Label FakeHerdr's own default pane's tab (term_a / w2:p7 / w2:t7, already carrying a live
+        // agent) to match fleet.leaders.opus.tab exactly — no FakeHerdr change needed at all.
+        ports.herdr.withTab("w2", "w2:t7", "lead: opus");
+
+        FleetdRuntime runtime = FleetdAssembly.assembleAndStart(new AssemblyInputs(cfg, config, guard), ports);
+
+        FleetMcp.LeadSeatSource seatSource = runtime.mcp().leadSeatSource();
+        assertEquals(1, seatSource.seatsFor().apply("sonnet"),
+                "the real LeadTabScanner recognises the labelled tab as a live 'opus' lead on "
+                        + "profile 'sonnet' (same credential, matched by Fleetd.leadSeatLookup), so "
+                        + "subscription profile 'sonnet' must be charged one seat — "
+                        + "FleetMcp.LeadSeatSource.none() (the inert stand-in this test's mutation "
+                        + "swaps the call site for) always reports 0, whatever the input");
+
+        // A profile no lead is running on gets no seat charged — the same seat source, applied to
+        // an input that must stay at the inert answer even on the real, non-inert instance.
+        assertEquals(0, seatSource.seatsFor().apply("no-such-profile"));
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdLeadSeatWiringTest.java

@@ -1,43 +0,0 @@
-package dev.ltms.fleet;
-
-import java.nio.file.Files;
-import java.nio.file.Path;
-import org.junit.jupiter.api.DisplayName;
-import org.junit.jupiter.api.Test;
-
-import static org.junit.jupiter.api.Assertions.assertTrue;
-
-/**
- * fleetd #176: {@code Fleetd.main} builds its {@code FleetMcp} from a 14-argument constructor whose
- * last argument is a {@code FleetMcp.LeadSeatSource} wrapping {@link Fleetd#leadSeatLookup}. That
- * argument is exactly the kind of wiring fleetd #248 warned about: dropping it (or swapping it for
- * the inert {@code FleetMcp.LeadSeatSource.none()}) compiles with 0 errors and leaves every test
- * that builds its own {@code FleetMcp}/{@code CapacitySource} directly — every test that predates
- * this ticket — green, because none of them go through {@code main} at all.
- *
- * <p>{@link FleetdLeadSeatLookupTest} proves the factory's own matching logic; this class is the
- * plain source-text assertion that proves {@code main} still passes its result in, mirroring
- * {@code FleetdCompletionResolverWiringTest}'s approach for the same class of gap.
- *
- * <p><b>This test checks source text, not runtime behaviour.</b> It never constructs a
- * {@code FleetMcp} and never runs {@code main}.
- */
-class FleetdLeadSeatWiringTest {
-
-    private static String fleetdSource() throws Exception {
-        return Files.readString(Path.of("src/main/java/dev/ltms/fleet/Fleetd.java"));
-    }
-
-    @Test
-    @DisplayName("[SOURCE TEXT] FleetMcp's construction call still passes a LeadSeatSource built from leadSeatLookup(...)")
-    void fleetMcpConstructionStillWiresLeadSeatLookup() throws Exception {
-        String source = fleetdSource();
-        assertTrue(source.contains("new FleetMcp.LeadSeatSource(leadSeatLookup(() -> config.get().profiles(), "
-                        + "leaders, leads))"),
-                "FleetMcp's construction call must still pass a LeadSeatSource built from "
-                        + "Fleetd.leadSeatLookup(...). Dropping it or swapping in "
-                        + "FleetMcp.LeadSeatSource.none() (fleetd #176's would-be silent regression, the same "
-                        + "shape as fleetd #248's measured mutations) compiles with 0 errors and leaves every "
-                        + "existing behavioural test green — this source check is what must go red instead.");
-    }
-}

fleetd/src/test/java/dev/ltms/fleet/FleetdLiveExhaustedPatternsWiringTest.java

@@ -0,0 +1,72 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.config.ConfigRef;
+import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.inject.LiveExhaustedPatterns;
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+import org.junit.jupiter.api.io.TempDir;
+
+import java.nio.file.Files;
+import java.nio.file.Path;
+
+import static org.junit.jupiter.api.Assertions.assertFalse;
+import static org.junit.jupiter.api.Assertions.assertNull;
+import static org.junit.jupiter.api.Assertions.assertTrue;
+
+/**
+ * fleetd #589 Group 1: {@link Fleetd#liveExhaustedPatterns} is the factory that replaced {@code
+ * main}'s inline {@code new LiveExhaustedPatterns(() -> config.get().profiles())}. Before this
+ * ticket, that supplier argument was untestable wiring: replacing it with a hardcoded {@code () ->
+ * Map.of()} compiled with 0 errors and left every existing test green, because {@code
+ * LiveExhaustedPatternsTest} builds its own instance directly with a hand-supplied map and never
+ * goes through {@code main}'s call site.
+ *
+ * <p>Silently losing this wiring means every profile's {@code exhaustedPattern} stops being
+ * recognised — {@link Fleetd#exhaustedPatternLookup} would never see a match, and a genuine
+ * usage-limit refusal would be handed back to a waiting {@code fleet_send} as real completed work.
+ */
+class FleetdLiveExhaustedPatternsWiringTest {
+
+    private static final String YAML = """
+            bind:
+              host: 127.0.0.1
+              port: 8765
+            herdrSocket: ~/.config/herdr/herdr.sock
+            profiles:
+              terra:
+                baseUrl: http://gx00.gw:8000
+                model: claude-opus-5
+                exhaustedPattern: "usage limit"
+              gx:
+                baseUrl: http://gx00.gw:8000
+            """;
+
+    private static ConfigRef loadConfig(Path dir) throws Exception {
+        Path file = dir.resolve("fleetd.yaml");
+        Files.writeString(file, YAML);
+        FleetConfig cfg = FleetConfig.load(file);
+        return ConfigRef.fixed(cfg);
+    }
+
+    @Test
+    @DisplayName("a profile with a configured exhaustedPattern is armed, with a compiled matcher")
+    void configuredProfileIsArmed(@TempDir Path dir) throws Exception {
+        LiveExhaustedPatterns patterns = Fleetd.liveExhaustedPatterns(loadConfig(dir));
+
+        assertTrue(patterns.armed("terra"),
+                "the config's live profiles() supplier must reach LiveExhaustedPatterns — hardcoding "
+                        + "the supplier to () -> Map.of() at the Fleetd.liveExhaustedPatterns call "
+                        + "site must fail this assertion");
+        assertTrue(patterns.patternFor("terra").matcher("the usage limit has been reached").find());
+    }
+
+    @Test
+    @DisplayName("a profile with no configured exhaustedPattern is not armed, but is still resolvable")
+    void unconfiguredProfileIsNotArmed(@TempDir Path dir) throws Exception {
+        LiveExhaustedPatterns patterns = Fleetd.liveExhaustedPatterns(loadConfig(dir));
+
+        assertFalse(patterns.armed("gx"), "'gx' has no exhaustedPattern configured");
+        assertNull(patterns.patternFor("gx"));
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdLoopHealthSourceWiringTest.java

@@ -0,0 +1,174 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.herdr.AgentControl;
+import dev.ltms.fleet.herdr.FakeHerdr;
+import dev.ltms.fleet.inject.Injector;
+import dev.ltms.fleet.inject.LoopWatchdog;
+import dev.ltms.fleet.inject.StatusPoller;
+import dev.ltms.fleet.mcp.FleetMcp;
+import dev.ltms.fleet.peer.Capability;
+import dev.ltms.fleet.peer.PeerHandle;
+import dev.ltms.fleet.peer.PeerLauncher;
+import dev.ltms.fleet.peer.SpawnRequest;
+import dev.ltms.fleet.placement.PlacementDecision;
+import dev.ltms.fleet.session.SessionManager;
+import dev.ltms.fleet.session.SessionReaper;
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+
+import java.util.List;
+import java.util.Set;
+
+import static org.junit.jupiter.api.Assertions.assertEquals;
+
+/**
+ * fleetd #562 follow-up (issue comment "HOLD on PR #579"): {@code Fleetd.main}'s {@code loopHealth}
+ * local used to be a bare {@code new FleetMcp.LoopHealthSource(poller::health, ...)} built inline,
+ * with nothing a test could call directly. Measured on that shape: replacing {@code
+ * poller::health} with a constant {@code () -> LoopWatchdog.State.RUNNING} at the call site
+ * compiled with 0 errors and left all 1771 existing tests green — the daemon could be changed to
+ * always report the {@link StatusPoller} as {@code RUNNING}, so the watchdog could never fire and
+ * a stalled poller would be invisible, while every test stayed green. That is exactly the false
+ * negative this ticket exists to prevent.
+ *
+ * <p>The five tests PR #579 added ({@code FleetMcpTest}, {@code FleetAppTest}) all build their own
+ * {@link FleetMcp.LoopHealthSource} directly with fixed lambdas — they prove the seam ({@code
+ * LoopHealthSource} reports what it is given) and nothing about what {@code Fleetd.main} actually
+ * gives it. This is the same hand-built-vs-config-wired shape as fleetd #561/#248/#426.
+ *
+ * <p>The fix extracts the inline {@code new} into {@link Fleetd#loopHealthSource}, a package-private
+ * factory in the same style as {@link Fleetd#capacitySource} and {@link Fleetd#healthCoverageSource}
+ * — which is exactly what makes it directly callable here. This test calls that factory with real
+ * {@link StatusPoller}/{@link SessionReaper} instances (never started, so no herdr or git I/O
+ * happens) and pins each half separately, plus the {@code reaper == null} branch: one invariant
+ * wired at three places needs three assertions, not one combined check whose non-zero total could
+ * hide a gap at any single place.
+ */
+class FleetdLoopHealthSourceWiringTest {
+
+    @Test
+    @DisplayName("the statusPoller half reports the real poller's health, not a hardcoded state")
+    void statusPollerHalfReflectsThePollersRealHealth() {
+        // Stopped without ever being started — stop() still marks the watchdog STOPPED. A poller
+        // that has never reported RUNNING is the discriminating case: if Fleetd.loopHealthSource
+        // ever hardcoded RUNNING (the exact mutation this test exists to catch), this would fail.
+        StatusPoller stoppedPoller = freshPoller();
+        stoppedPoller.stop();
+        SessionReaper unusedReaper = freshReaper(); // present only to satisfy the signature
+
+        FleetMcp.LoopHealthSource source = Fleetd.loopHealthSource(stoppedPoller, unusedReaper);
+
+        assertEquals(LoopWatchdog.State.STOPPED, source.statusPoller().get(),
+                "the statusPoller supplier must delegate to the real poller's health() — "
+                        + "replacing poller::health with a constant () -> RUNNING at the "
+                        + "Fleetd.loopHealthSource call site must fail this assertion");
+    }
+
+    @Test
+    @DisplayName("the sessionReaper half reports the real reaper's health, not a hardcoded state")
+    void sessionReaperHalfReflectsTheReapersRealHealth() {
+        StatusPoller unusedPoller = freshPoller(); // present only to satisfy the signature
+        SessionReaper stoppedReaper = freshReaper();
+        stoppedReaper.stop();
+
+        FleetMcp.LoopHealthSource source = Fleetd.loopHealthSource(unusedPoller, stoppedReaper);
+
+        assertEquals(LoopWatchdog.State.STOPPED, source.sessionReaper().get(),
+                "the sessionReaper supplier must delegate to the real reaper's health() — "
+                        + "replacing reaper.health() with a constant at the "
+                        + "Fleetd.loopHealthSource call site must fail this assertion");
+    }
+
+    @Test
+    @DisplayName("a null reaper (idle ttl not configured) still reports STOPPED, not a crash")
+    void nullReaperStillReportsStopped() {
+        // SessionReaper is only constructed when lifecycle.idleTtlSeconds is configured (see the
+        // `reaper` local in Fleetd.main) — a real deployment routinely passes null here. That null
+        // check is real behaviour, not a simplification to delete: it must keep reporting STOPPED
+        // rather than throwing a NullPointerException on the first fleet_list/healthz call.
+        StatusPoller runningPoller = freshPoller();
+
+        FleetMcp.LoopHealthSource source = Fleetd.loopHealthSource(runningPoller, null);
+
+        assertEquals(LoopWatchdog.State.STOPPED, source.sessionReaper().get(),
+                "reaper == null must still report STOPPED, exactly like an intentionally-stopped "
+                        + "reaper would — do not delete this null check to simplify the wiring");
+    }
+
+    /** Never started, so no herdr call is ever made; freshly constructed reports RUNNING. */
+    private static StatusPoller freshPoller() {
+        AgentControl agents = new AgentControl(new FakeHerdr());
+        return new StatusPoller(agents, new Injector(agents), 1000);
+    }
+
+    /** Never started, so no git/session I/O is ever made; freshly constructed reports RUNNING. */
+    private static SessionReaper freshReaper() {
+        return new SessionReaper(new SessionManager(new NeverSpawnsLauncher()), 60, 1000);
+    }
+
+    /**
+     * Same minimal shape as {@code FleetdBackendErrorSinkTest.NeverSpawnsLauncher} — every method
+     * throws or returns an empty/no-op value, since a {@link SessionReaper} that is only ever
+     * constructed and then stopped (never started) never calls any of them.
+     */
+    private static final class NeverSpawnsLauncher implements PeerLauncher {
+        @Override
+        public Set<Capability> capabilities() {
+            return Set.of();
+        }
+
+        @Override
+        public Set<Capability> capabilitiesFor(String profileName) {
+            return Set.of();
+        }
+
+        @Override
+        public PeerHandle spawn(SpawnRequest req) {
+            throw new UnsupportedOperationException("not reachable — this test never acquires a session");
+        }
+
+        @Override
+        public PeerHandle spawn(SpawnRequest req, PlacementDecision decision) {
+            throw new UnsupportedOperationException("not reachable — this test never acquires a session");
+        }
+
+        @Override
+        public Set<String> profiles() {
+            return Set.of();
+        }
+
+        @Override
+        public String defaultProfile() {
+            return null;
+        }
+
+        @Override
+        public String effectiveCwd(SpawnRequest req) {
+            throw new UnsupportedOperationException("not reachable — this test never acquires a session");
+        }
+
+        @Override
+        public List<String> parityOverlay(String profileName) {
+            return List.of();
+        }
+
+        @Override
+        public List<?> list() {
+            return List.of();
+        }
+
+        @Override
+        public int reapOrphanWorkers() {
+            return 0;
+        }
+
+        @Override
+        public void stop(String id) {
+        }
+
+        @Override
+        public boolean clearContext(String id) {
+            return false;
+        }
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdOpenCodeLauncherCredentialWiringTest.java

@@ -0,0 +1,77 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.config.ConfigRef;
+import dev.ltms.fleet.config.FleetConfig;
+import dev.ltms.fleet.herdr.AgentControl;
+import dev.ltms.fleet.herdr.FakeHerdr;
+import dev.ltms.fleet.herdr.WorkspaceControl;
+import dev.ltms.fleet.inject.ExhaustionSink;
+import dev.ltms.fleet.member.OpenCodeLauncher;
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+import org.junit.jupiter.api.io.TempDir;
+
+import java.nio.file.Files;
+import java.nio.file.Path;
+import java.util.Map;
+
+import static org.junit.jupiter.api.Assertions.assertFalse;
+import static org.junit.jupiter.api.Assertions.assertNotNull;
+
+/**
+ * fleetd #589 Group 2: {@link Fleetd#openCodeLauncher} is the factory that replaced {@code main}'s
+ * inline {@code new OpenCodeLauncher(...)} call — the {@code opencode} counterpart to {@link
+ * Fleetd#claudeCodeLauncher}, extracted for the identical reason. Its {@code memberCredentials}
+ * argument is the same {@code () -> config.get().memberCredentials()} supplier; replacing it with
+ * {@code () -> null} compiled with 0 errors and left every existing test green before this ticket,
+ * reopening the same CB-592 exposure gap CB-596's policy closed.
+ *
+ * <p>Same observable surface as {@code OpenCodeLauncherTest}'s own {@code memberCredentials} tests:
+ * spawn through the launcher {@code main} actually wires and inspect what {@code tab.create}
+ * carried.
+ */
+class FleetdOpenCodeLauncherCredentialWiringTest {
+
+    private static final String YAML = """
+            bind:
+              host: 127.0.0.1
+              port: 8765
+            herdrSocket: ~/.config/herdr/herdr.sock
+            profiles:
+              gemini:
+                kind: opencode
+                model: google/gemini-2.5-pro
+            memberCredentials:
+              policy: deny-by-default
+              known:
+                - GITEA_ACCESS_TOKEN
+            """;
+
+    @SuppressWarnings("unchecked")
+    private static Map<String, String> startEnv(FakeHerdr herdr) {
+        return (Map<String, String>) ((Map<String, Object>) herdr.lastCall("tab.create").params()).get("env");
+    }
+
+    @Test
+    @DisplayName("main's memberCredentials wiring reaches OpenCodeLauncher: a known-but-not-allowed "
+            + "name is shadowed on spawn")
+    void memberCredentialsWiringReachesOpenCodeLauncher(@TempDir Path dir) throws Exception {
+        Path file = dir.resolve("fleetd.yaml");
+        Files.writeString(file, YAML);
+        FleetConfig cfg = FleetConfig.load(file);
+        ConfigRef config = ConfigRef.fixed(cfg);
+        FakeHerdr herdr = new FakeHerdr();
+
+        OpenCodeLauncher launcher = Fleetd.openCodeLauncher(new AgentControl(herdr),
+                new WorkspaceControl(herdr), cfg.profiles(), cfg, config, ExhaustionSink.none());
+        launcher.spawn();
+
+        String shadowed = startEnv(herdr).get("GITEA_ACCESS_TOKEN");
+        assertNotNull(shadowed,
+                "GITEA_ACCESS_TOKEN is 'known' but not 'allow'-ed in the loaded config — it must be "
+                        + "explicitly shadowed on spawn; replacing the memberCredentials supplier with "
+                        + "() -> null at the Fleetd.openCodeLauncher call site must fail this "
+                        + "assertion, since a null policy shadows nothing");
+        assertFalse(shadowed.isBlank(), "the overlay value must be non-blank");
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdReleaseCleanupWiringTest.java

@@ -0,0 +1,107 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.herdr.AgentControl;
+import dev.ltms.fleet.herdr.FakeHerdr;
+import dev.ltms.fleet.inject.Injector;
+import dev.ltms.fleet.mcp.PrimaryRegistry;
+import dev.ltms.fleet.msg.InMemoryReplyInbox;
+import dev.ltms.fleet.msg.MessageService;
+import dev.ltms.fleet.msg.Rendezvous;
+import dev.ltms.fleet.session.SessionManager;
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+
+import java.util.function.Consumer;
+
+import static org.junit.jupiter.api.Assertions.assertEquals;
+import static org.junit.jupiter.api.Assertions.assertTrue;
+
+/**
+ * fleetd #589 Group 3, site {@code :611-631}. {@code Fleetd.main} wires {@code
+ * sessions.onRelease(...)} with a lambda that calls three collaborators — {@code
+ * messages.abandon}, {@code replyInbox.release}, and {@code primaryRegistry.forgetDelegation} —
+ * before this ticket built inline inside {@code main}. Measured: replacing the whole lambda body
+ * with {@code detail -> { }} compiles with 0 errors and leaves the full suite green, because each
+ * collaborator is separately tested in isolation ({@code MessageServiceTest}, {@code
+ * PrimaryRegistryTest}) but nothing before this ticket drove the lambda that calls all three from
+ * {@code main}.
+ *
+ * <p>{@code MessageService.abandon}'s own javadoc documents the consequence: without this,
+ * tearing a worker down leaves its rendezvous waiter open, so a blocking {@code fleet_send} keeps
+ * blocking and an async one reports {@code PENDING} for a hardcoded thirty minutes on every {@code
+ * fleet_stop} and every idle-reap.
+ *
+ * <p>This test calls {@link Fleetd#releaseCleanup} directly — never {@code SessionManager} or
+ * {@code main} — against real {@link MessageService}, {@link InMemoryReplyInbox}, and {@link
+ * PrimaryRegistry} instances, and asserts each collaborator's own observable effect: the pending
+ * async ticket transitions to {@code FAILED} (abandon), the inbox no longer owns the target's
+ * queue (release), and the recorded delegation is forgotten (forgetDelegation).
+ */
+class FleetdReleaseCleanupWiringTest {
+
+    private static final String T = "term_a";
+
+    @Test
+    @DisplayName("Fleetd.releaseCleanup reaches messages.abandon, replyInbox.release, and primaryRegistry.forgetDelegation")
+    void releaseCleanupReachesAllThreeCollaborators() throws Exception {
+        FakeHerdr herdr = new FakeHerdr().readText("$ prompt");
+        AgentControl agents = new AgentControl(herdr);
+        Rendezvous rendezvous = new Rendezvous();
+        Injector injector = new Injector(agents);
+        MessageService messages = new MessageService(agents, injector, rendezvous);
+        InMemoryReplyInbox replyInbox = new InMemoryReplyInbox();
+        PrimaryRegistry primaryRegistry = new PrimaryRegistry(null);
+
+        // Set up the "before" state each collaborator's own effect is measured against.
+        String ticket = messages.sendAsync(T, "long task");
+        awaitWaiting(rendezvous);
+        assertEquals(MessageService.Phase.PENDING, messages.poll(ticket).phase(),
+                "sanity: the async ticket is pending before cleanup runs");
+
+        replyInbox.own(T);
+        replyInbox.publish(T, "msg-1", "hello");
+        assertEquals(1, replyInbox.peek(T).size(),
+                "sanity: the inbox owns T and holds one message before cleanup runs");
+
+        primaryRegistry.recordDelegation(T, "lead-1");
+        assertEquals("lead-1", primaryRegistry.nudgeTargetFor(T).orElse(null),
+                "sanity: the delegation is recorded before cleanup runs");
+
+        Consumer<SessionManager.ReleaseDetail> cleanup =
+                Fleetd.releaseCleanup(messages, replyInbox, primaryRegistry);
+        cleanup.accept(new SessionManager.ReleaseDetail(T, null, null, null, null));
+
+        MessageService.TaskView view = null;
+        long deadline = System.currentTimeMillis() + 3000;
+        while (System.currentTimeMillis() < deadline) {
+            view = messages.poll(ticket);
+            if (view.phase() != MessageService.Phase.PENDING) {
+                break;
+            }
+            //noinspection BusyWait
+            Thread.sleep(10);
+        }
+        assertEquals(MessageService.Phase.FAILED, view == null ? null : view.phase(),
+                "releaseCleanup must call messages.abandon(...) — an inert detail -> { } lambda "
+                        + "leaves this ticket PENDING forever");
+        assertTrue(view.detail() != null && view.detail().contains("released"),
+                "the abandon reason must say the worker session was released");
+
+        assertTrue(replyInbox.peek(T).isEmpty(),
+                "releaseCleanup must call replyInbox.release(...) — an inert lambda leaves the "
+                        + "inbox still owning T with its message");
+
+        assertTrue(primaryRegistry.nudgeTargetFor(T).isEmpty(),
+                "releaseCleanup must call primaryRegistry.forgetDelegation(...) — an inert lambda "
+                        + "leaves the stale delegation in place");
+    }
+
+    private static void awaitWaiting(Rendezvous rendezvous) throws InterruptedException {
+        long deadline = System.currentTimeMillis() + 2000;
+        while (!rendezvous.isWaiting(T) && System.currentTimeMillis() < deadline) {
+            //noinspection BusyWait
+            Thread.sleep(5);
+        }
+        assertTrue(rendezvous.isWaiting(T), "send should have opened its rendezvous waiter");
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdReplyInboxOpenerWiringTest.java

@@ -0,0 +1,49 @@
+package dev.ltms.fleet;
+
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+
+import java.net.ServerSocket;
+
+import static org.junit.jupiter.api.Assertions.assertThrows;
+import static org.junit.jupiter.api.Assertions.assertTrue;
+
+/**
+ * fleetd #589 Group 3, site {@code :512}. {@code Fleetd.main} passes {@code AmqpReplyInbox::open}
+ * as the {@link Fleetd.AmqpOpener} argument to {@code selectReplyInbox(...)} — before this ticket
+ * that method reference was inline at the call site. Measured: replacing it with the inert {@code
+ * (uri, prefetch) -> new InMemoryReplyInbox()} compiles with 0 errors and leaves the full suite
+ * green — {@code FleetdReplyInboxSelectionTest} drives {@code selectReplyInbox} with its own
+ * injected opener (including one test that passes the real {@code AmqpReplyInbox::open}
+ * explicitly) and never observes what {@code main} itself actually passes.
+ *
+ * <p>This test calls {@link Fleetd#replyInboxOpener} directly and proves it is the real, network-
+ * attempting opener rather than a stub: pointed at a guaranteed-closed local port, it must throw —
+ * the same shape {@code FleetdReplyInboxSelectionTest.aRealUnreachableBrokerFallsBackViaTheRealOpener}
+ * already relies on for {@code AmqpReplyInbox.open} itself. The inert form never attempts a
+ * connection and never throws, so it fails this assertion silently (by returning normally).
+ */
+class FleetdReplyInboxOpenerWiringTest {
+
+    @Test
+    @DisplayName("Fleetd.replyInboxOpener is the real AmqpReplyInbox::open, not a stub that never connects")
+    void replyInboxOpenerAttemptsARealConnection() throws Exception {
+        int closedPort;
+        try (ServerSocket socket = new ServerSocket(0)) {
+            closedPort = socket.getLocalPort();
+        } // released immediately — connecting to it now is a guaranteed refusal, not a fluke
+
+        Fleetd.AmqpOpener opener = Fleetd.replyInboxOpener();
+
+        IllegalStateException thrown = assertThrows(IllegalStateException.class,
+                () -> opener.open("amqp://user:pw@127.0.0.1:" + closedPort + "/vh", 50),
+                "Fleetd.replyInboxOpener() must be AmqpReplyInbox::open — a real network attempt "
+                        + "against a genuinely unreachable broker must throw. The inert form "
+                        + "(uri, prefetch) -> new InMemoryReplyInbox() never attempts a connection "
+                        + "and never throws, so it would return normally here and fail this "
+                        + "assertion silently.");
+        assertTrue(thrown.getMessage().contains("cannot connect to AMQP broker"),
+                "must be AmqpReplyInbox.open's own real failure message, not a different exception "
+                        + "shape standing in for it");
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdReplyInboxSelectionTest.java

@@ -1,15 +1,13 @@
 package dev.ltms.fleet;
 
 import ch.qos.logback.classic.Level;
-import ch.qos.logback.classic.Logger;
 import ch.qos.logback.classic.spi.ILoggingEvent;
-import ch.qos.logback.core.read.ListAppender;
 import dev.ltms.fleet.config.FleetConfig;
 import dev.ltms.fleet.msg.AmqpReplyInbox;
 import dev.ltms.fleet.msg.InMemoryReplyInbox;
 import dev.ltms.fleet.msg.ReplyInbox;
+import dev.ltms.fleet.testing.CapturedLog;
 import org.junit.jupiter.api.Test;
-import org.slf4j.LoggerFactory;
 
 import java.net.ServerSocket;
 import java.util.List;
@@ -50,43 +48,34 @@ class FleetdReplyInboxSelectionTest {
         }
     }
 
-    private static ListAppender<ILoggingEvent> attach() {
-        Logger logger = (Logger) LoggerFactory.getLogger(Fleetd.class);
+    private static CapturedLog attach() {
         // logback-test.xml pins dev.ltms.fleet to WARN; raise it so INFO selection lines are captured.
-        logger.setLevel(Level.INFO);
-        ListAppender<ILoggingEvent> appender = new ListAppender<>();
-        appender.start();
-        logger.addAppender(appender);
-        return appender;
+        return CapturedLog.at(Fleetd.class, Level.INFO);
     }
 
-    private static void detach(ListAppender<ILoggingEvent> appender) {
-        ((Logger) LoggerFactory.getLogger(Fleetd.class)).detachAppender(appender);
-    }
-
-    private static void assertNoLogContains(ListAppender<ILoggingEvent> appender, String secret) {
-        assertTrue(appender.list.stream().noneMatch(e -> e.getFormattedMessage().contains(secret)),
+    private static void assertNoLogContains(List<ILoggingEvent> events, String secret) {
+        assertTrue(events.stream().noneMatch(e -> e.getFormattedMessage().contains(secret)),
                 "no log line may contain the resolved URI's password");
     }
 
     @Test
     void uriEnvSetAndPresentSelectsAmqpWithTheResolvedUri() {
         FleetConfig.Broker broker = new FleetConfig.Broker(null, "LAVINMQ_URI", null);
-        recording(broker, Map.of("LAVINMQ_URI", RESOLVED_URI), false, (opener, appender, inbox) -> {
+        recording(broker, Map.of("LAVINMQ_URI", RESOLVED_URI), false, (opener, events, inbox) -> {
             assertEquals(RESOLVED_URI, opener.offeredUri,
                     "the daemon must connect with the value resolved from uriEnv — selection, not just parse");
             assertEquals(opener.inbox, inbox, "the AMQP opener's inbox is what is selected");
-            assertNoLogContains(appender, SECRET);
+            assertNoLogContains(events, SECRET);
         });
     }
 
     @Test
     void uriEnvSetButVariableMissingFallsBackToInMemoryAndWarns() {
         FleetConfig.Broker broker = new FleetConfig.Broker(null, "LAVINMQ_URI", null);
-        recording(broker, Map.of(), false, (opener, appender, inbox) -> {
+        recording(broker, Map.of(), false, (opener, events, inbox) -> {
             assertInstanceOf(InMemoryReplyInbox.class, inbox);
             assertNull(opener.offeredUri, "AMQP must never be attempted when the variable is missing");
-            assertTrue(hasWarnContaining(appender, "LAVINMQ_URI") && hasWarnContaining(appender, "DISABLED"),
+            assertTrue(hasWarnContaining(events, "LAVINMQ_URI") && hasWarnContaining(events, "DISABLED"),
                     "a missing uriEnv variable must warn loudly, not fail silently");
         });
     }
@@ -94,10 +83,10 @@ class FleetdReplyInboxSelectionTest {
     @Test
     void uriEnvSetButVariableBlankFallsBackToInMemoryAndWarns() {
         FleetConfig.Broker broker = new FleetConfig.Broker("amqp://user:lame@old:5672/", "LAVINMQ_URI", null);
-        recording(broker, Map.of("LAVINMQ_URI", "   "), false, (opener, appender, inbox) -> {
+        recording(broker, Map.of("LAVINMQ_URI", "   "), false, (opener, events, inbox) -> {
             assertInstanceOf(InMemoryReplyInbox.class, inbox);
             assertNull(opener.offeredUri, "a blank env value must not select AMQP, not even via the literal uri");
-            assertTrue(hasWarnContaining(appender, "LAVINMQ_URI"),
+            assertTrue(hasWarnContaining(events, "LAVINMQ_URI"),
                     "a blank uriEnv value must warn, and must not fall back to the literal uri");
         });
     }
@@ -106,22 +95,22 @@ class FleetdReplyInboxSelectionTest {
     void bothUriAndUriEnvSetUriEnvWinsDeterministically() {
         FleetConfig.Broker broker
                 = new FleetConfig.Broker("amqp://user:oldpw@old.example:5672/", "LAVINMQ_URI", null);
-        recording(broker, Map.of("LAVINMQ_URI", RESOLVED_URI), false, (opener, appender, inbox) -> {
+        recording(broker, Map.of("LAVINMQ_URI", RESOLVED_URI), false, (opener, events, inbox) -> {
             assertEquals(RESOLVED_URI, opener.offeredUri,
                     "uriEnv must win over uri, deterministically, every run");
-            assertTrue(appender.list.stream().anyMatch(e -> e.getFormattedMessage().contains("broker.uri is ignored")),
+            assertTrue(events.stream().anyMatch(e -> e.getFormattedMessage().contains("broker.uri is ignored")),
                     "must log that the literal uri is ignored when uriEnv is set");
-            assertNoLogContains(appender, SECRET);
-            assertNoLogContains(appender, "oldpw");
+            assertNoLogContains(events, SECRET);
+            assertNoLogContains(events, "oldpw");
         });
     }
 
     @Test
     void unreachableBrokerStartsDaemonWithInMemoryInboxAndLoudWarning() {
         FleetConfig.Broker broker = new FleetConfig.Broker(null, "LAVINMQ_URI", null);
-        recording(broker, Map.of("LAVINMQ_URI", RESOLVED_URI), true, (opener, appender, inbox) -> {
+        recording(broker, Map.of("LAVINMQ_URI", RESOLVED_URI), true, (opener, events, inbox) -> {
             assertInstanceOf(InMemoryReplyInbox.class, inbox, "an unreachable broker must NOT stop the daemon");
-            String warn = appender.list.stream()
+            String warn = events.stream()
                     .filter(e -> e.getLevel() == Level.WARN)
                     .map(ILoggingEvent::getFormattedMessage)
                     .reduce("", (a, b) -> a + "\n" + b)
@@ -129,16 +118,16 @@ class FleetdReplyInboxSelectionTest {
             assertTrue(warn.contains("durable") && warn.contains("soft-state"),
                     "the warning must say exactly what was lost: durable delivery off, replies soft-state");
             assertTrue(!warn.contains(SECRET), "the failing URI must be logged with credentials stripped");
-            assertNoLogContains(appender, SECRET);
+            assertNoLogContains(events, SECRET);
         });
     }
 
     @Test
     void noBrokerConfiguredStaysQuietInMemory() {
         FleetConfig.Broker broker = null;
-        recording(broker, Map.of(), false, (opener, appender, inbox) -> {
+        recording(broker, Map.of(), false, (opener, events, inbox) -> {
             assertInstanceOf(InMemoryReplyInbox.class, inbox);
-            assertTrue(appender.list.stream().noneMatch(e -> e.getLevel() == Level.WARN),
+            assertTrue(events.stream().noneMatch(e -> e.getLevel() == Level.WARN),
                     "no broker configured must keep the existing QUIET in-memory path — no warning");
         });
     }
@@ -152,21 +141,18 @@ class FleetdReplyInboxSelectionTest {
             closedPort = s.getLocalPort();
         }
         FleetConfig.Broker broker = new FleetConfig.Broker(null, "LAVINMQ_URI", null);
-        ListAppender<ILoggingEvent> appender = attach();
-        try {
+        try (CapturedLog log = attach()) {
             ReplyInbox inbox = Fleetd.selectReplyInbox(
                     broker, Map.of("LAVINMQ_URI", "amqp://user:" + SECRET + "@127.0.0.1:" + closedPort + "/vh"),
                     AmqpReplyInbox::open);
             assertInstanceOf(InMemoryReplyInbox.class, inbox,
                     "a genuinely unreachable broker (real AmqpReplyInbox::open) must fall back to in-memory");
-        } finally {
-            detach(appender);
+            assertNoLogContains(log.events(), SECRET);
         }
-        assertNoLogContains(appender, SECRET);
     }
 
-    private boolean hasWarnContaining(ListAppender<ILoggingEvent> appender, String fragment) {
-        return appender.list.stream().anyMatch(e ->
+    private boolean hasWarnContaining(List<ILoggingEvent> events, String fragment) {
+        return events.stream().anyMatch(e ->
                 e.getLevel() == Level.WARN && e.getFormattedMessage().contains(fragment));
     }
 
@@ -174,18 +160,14 @@ class FleetdReplyInboxSelectionTest {
     private void recording(FleetConfig.Broker broker, Map<String, String> env, boolean unreachable, Check check) {
         RecordingAmqp opener = new RecordingAmqp();
         opener.unreachable = unreachable;
-        ListAppender<ILoggingEvent> appender = attach();
-        ReplyInbox inbox;
-        try {
-            inbox = Fleetd.selectReplyInbox(broker, env, opener);
-        } finally {
-            detach(appender);
+        try (CapturedLog log = attach()) {
+            ReplyInbox inbox = Fleetd.selectReplyInbox(broker, env, opener);
+            check.run(opener, log.events(), inbox);
         }
-        check.run(opener, appender, inbox);
     }
 
     @FunctionalInterface
     private interface Check {
-        void run(RecordingAmqp opener, ListAppender<ILoggingEvent> appender, ReplyInbox inbox);
+        void run(RecordingAmqp opener, List<ILoggingEvent> events, ReplyInbox inbox);
     }
 }

fleetd/src/test/java/dev/ltms/fleet/FleetdStartupValidationTest.java

@@ -95,6 +95,28 @@ class FleetdStartupValidationTest {
                 """, "architetc");
     }
 
+    /**
+     * fleetd #469: closes the gap left by #464's {@code CharterToolSurfaceTest}, which wrote its
+     * own charter into a {@code @TempDir} fixture and so could never fail on anything anyone wrote
+     * into the live {@code fleetd.yaml}. {@code bridge_send} is CB-634's own motivating example — a
+     * tool name the rename removed — and the charter key ({@code dev}) is a real role wire name, so
+     * this fixture passes {@code cfg.validateAll()}'s charter check (key valid, text non-blank) and
+     * is refused only by the new {@code CharterToolSurface} call right after it. The failure message
+     * must name both the charter key and the unknown tool.
+     */
+    @Test
+    void mainRefusesACharterNamingAnUnregisteredTool(@TempDir Path dir) throws Exception {
+        assertMainRefuses(dir, "charter-tool-surface.yaml", """
+                bind:
+                  host: 127.0.0.1
+                  port: 8765
+                fleet:
+                  charters:
+                    dev: |
+                      Send the final handoff through bridge_send.
+                """, "bridge_send");
+    }
+
     @Test
     void mainRefusesAnArchitectSlotNamingAnUnconfiguredProfile(@TempDir Path dir) throws Exception {
         assertMainRefuses(dir, "members.yaml", """

fleetd/src/test/java/dev/ltms/fleet/FleetdTurnListenerCompositionTest.java

@@ -0,0 +1,286 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.herdr.AgentControl;
+import dev.ltms.fleet.herdr.FakeHerdr;
+import dev.ltms.fleet.inject.CompletionResolver;
+import dev.ltms.fleet.inject.ExhaustedPatternLookup;
+import dev.ltms.fleet.inject.ExhaustionSink;
+import dev.ltms.fleet.inject.TurnListener;
+import dev.ltms.fleet.msg.Rendezvous;
+import dev.ltms.fleet.msg.TurnToken;
+import org.junit.jupiter.api.Test;
+
+import java.util.LinkedHashSet;
+import java.util.Set;
+import java.util.concurrent.TimeUnit;
+import java.util.concurrent.atomic.AtomicLong;
+import java.util.function.LongSupplier;
+
+import static org.junit.jupiter.api.Assertions.assertEquals;
+import static org.junit.jupiter.api.Assertions.assertThrows;
+import static org.junit.jupiter.api.Assertions.assertTrue;
+
+/**
+ * fleetd #561: {@code Fleetd.turnListener} composes the completion resolver and the session
+ * manager into one {@link TurnListener}. Each of the four callbacks below used to be two bare,
+ * unguarded statements (completion first, then sessions) — a throw from the session half used to
+ * skip nothing <em>after</em> it (there was nothing after it), but nothing enforced that the
+ * completion half had to come first either, beyond call order in the source. {@code onDelivered}
+ * had the identical shape and was fixed by #556 (moving its registration off the fan-out
+ * entirely); these four callbacks cannot be fixed that way, so the fan-out itself is hardened
+ * instead (see {@link Fleetd#turnListener} and {@code Fleetd.bothMustRun}/{@code
+ * bothMustRunKeepingSecondResult}).
+ *
+ * <p>The invariant under test: <b>a throwing session-listener must not prevent the completion
+ * resolver from being told the turn ended.</b> Each test below builds the exact production
+ * composition ({@link Fleetd#turnListener}) from a real {@link CompletionResolver} and a fake
+ * {@code sessions} half that throws, then asserts the completion half's effect (the captured
+ * {@link Rendezvous} waiter resolving) happened anyway — never by inspecting call order directly.
+ */
+class FleetdTurnListenerCompositionTest {
+
+    /** Records which callbacks ran and can be told to throw from a chosen one. */
+    private static final class RecordingSessions implements TurnListener {
+        final Set<String> called = new LinkedHashSet<>();
+        private final Set<String> throwing;
+
+        RecordingSessions(String... throwingMethods) {
+            this.throwing = Set.of(throwingMethods);
+        }
+
+        private void maybeThrow(String method) {
+            called.add(method);
+            if (throwing.contains(method)) {
+                throw new IllegalStateException("boom: sessions." + method);
+            }
+        }
+
+        @Override
+        public void onTurnComplete(String target) {
+            maybeThrow("onTurnComplete");
+        }
+
+        @Override
+        public boolean onTurnCompleteWithPostAction(String target) {
+            maybeThrow("onTurnCompleteWithPostAction");
+            return true;
+        }
+
+        @Override
+        public void onTurnFailed(String target) {
+            maybeThrow("onTurnFailed");
+        }
+
+        @Override
+        public void onTurnFailed(String target, String reason) {
+            maybeThrow("onTurnFailedWithReason");
+        }
+    }
+
+    private static CompletionResolver newResolver(FakeHerdr herdr, Rendezvous rendezvous) {
+        return new CompletionResolver(new AgentControl(herdr), rendezvous,
+                ExhaustedPatternLookup.none(), ExhaustionSink.none());
+    }
+
+    /**
+     * A resolver with a controllable clock, and the clock itself, so a test can register a turn
+     * "delivered" at time 0 and then jump the clock past {@link CompletionResolver#MIN_TURN_NANOS}
+     * before resolving it — otherwise {@code onTurnComplete}/{@code onTurnCompleteWithPostAction}
+     * resolve within microseconds of registering in-test, well inside the fleetd#164 floor, and
+     * get classified as a too-fast crash rather than a real completion. Mirrors the {@code
+     * LongSupplier} clock-injection pattern fleetd#164's own tests use.
+     */
+    private static CompletionResolver newResolverPastTheFloor(FakeHerdr herdr, Rendezvous rendezvous,
+                                                                AtomicLong clock) {
+        LongSupplier nowNanos = clock::get;
+        return new CompletionResolver(new AgentControl(herdr), rendezvous,
+                ExhaustedPatternLookup.none(), ExhaustionSink.none(), nowNanos);
+    }
+
+    @Test
+    void onTurnCompleteResolvesTheWaiterEvenWhenTheSessionHalfThrows() throws Exception {
+        FakeHerdr herdr = new FakeHerdr().readText("⏺ real answer\n❯ ");
+        Rendezvous rendezvous = new Rendezvous();
+        AtomicLong clock = new AtomicLong(0);
+        CompletionResolver completion = newResolverPastTheFloor(herdr, rendezvous, clock);
+        var waiter = rendezvous.open("term_a");
+        completion.register("term_a", new TurnToken("term_a", waiter)); // delivered at clock=0
+        clock.set(CompletionResolver.MIN_TURN_NANOS + 1_000_000); // past the too-fast floor
+
+        RecordingSessions sessions = new RecordingSessions("onTurnComplete");
+        TurnListener composed = Fleetd.turnListener(completion, sessions);
+
+        IllegalStateException thrown = assertThrows(IllegalStateException.class,
+                () -> composed.onTurnComplete("term_a"),
+                "the session half's throw must still escape the composed listener");
+        assertEquals("boom: sessions.onTurnComplete", thrown.getMessage());
+        assertTrue(sessions.called.contains("onTurnComplete"), "the session half must have run");
+
+        // onTurnComplete resolves off-thread (a virtual thread) — wait on the waiter itself,
+        // exactly like MessageServiceTest.completionFallbackIsNeverQueued does.
+        Rendezvous.Resolution resolution = waiter.get(5, TimeUnit.SECONDS);
+        assertEquals(Rendezvous.Kind.COMPLETION, resolution.kind(),
+                "the completion resolver must still have resolved the send, despite the session "
+                        + "half throwing");
+        assertEquals("real answer", resolution.text());
+    }
+
+    @Test
+    void onTurnFailedResolvesTheWaiterAsFailedEvenWhenTheSessionHalfThrows() throws Exception {
+        FakeHerdr herdr = new FakeHerdr().readText("⏺ crash context\n❯ ");
+        Rendezvous rendezvous = new Rendezvous();
+        CompletionResolver completion = newResolver(herdr, rendezvous);
+        var waiter = rendezvous.open("term_b");
+        completion.register("term_b", new TurnToken("term_b", waiter));
+
+        RecordingSessions sessions = new RecordingSessions("onTurnFailed");
+        TurnListener composed = Fleetd.turnListener(completion, sessions);
+
+        IllegalStateException thrown = assertThrows(IllegalStateException.class,
+                () -> composed.onTurnFailed("term_b"),
+                "the session half's throw must still escape the composed listener");
+        assertEquals("boom: sessions.onTurnFailed", thrown.getMessage());
+        assertTrue(sessions.called.contains("onTurnFailed"), "the session half must have run");
+
+        Rendezvous.Resolution resolution = waiter.get(5, TimeUnit.SECONDS);
+        assertEquals(Rendezvous.Kind.FAILED, resolution.kind(),
+                "the completion resolver must still have failed the send, despite the session "
+                        + "half throwing");
+    }
+
+    @Test
+    void onTurnFailedWithReasonResolvesTheWaiterEvenWhenTheSessionHalfThrows() throws Exception {
+        FakeHerdr herdr = new FakeHerdr();
+        Rendezvous rendezvous = new Rendezvous();
+        CompletionResolver completion = newResolver(herdr, rendezvous);
+        var waiter = rendezvous.open("term_c");
+        completion.register("term_c", new TurnToken("term_c", waiter));
+
+        // fleetd #561: the composed listener calls sessions.onTurnFailed(target) — the ONE-arg
+        // overload — for this reason-carrying event too (matching the pre-existing production
+        // behaviour: SessionManager never overrides the two-arg overload either), so the
+        // throwing key here is "onTurnFailed", not a distinct "...WithReason" one.
+        RecordingSessions sessions = new RecordingSessions("onTurnFailed");
+        TurnListener composed = Fleetd.turnListener(completion, sessions);
+
+        IllegalStateException thrown = assertThrows(IllegalStateException.class,
+                () -> composed.onTurnFailed("term_c", "worker unreachable"),
+                "the session half's throw must still escape the composed listener");
+        assertEquals("boom: sessions.onTurnFailed", thrown.getMessage());
+        assertTrue(sessions.called.contains("onTurnFailed"), "the session half must have run");
+
+        Rendezvous.Resolution resolution = waiter.get(5, TimeUnit.SECONDS);
+        assertEquals(Rendezvous.Kind.FAILED, resolution.kind(),
+                "the completion resolver must still have failed the send, despite the session "
+                        + "half throwing");
+        assertEquals("worker unreachable", resolution.text(),
+                "the explicit reason must still reach the resolved send");
+    }
+
+    @Test
+    void onTurnCompleteWithPostActionResolvesTheWaiterEvenWhenTheSessionHalfThrows() {
+        FakeHerdr herdr = new FakeHerdr().readText("⏺ answer before reset\n❯ ");
+        Rendezvous rendezvous = new Rendezvous();
+        AtomicLong clock = new AtomicLong(0);
+        CompletionResolver completion = newResolverPastTheFloor(herdr, rendezvous, clock);
+        var waiter = rendezvous.open("term_d");
+        completion.register("term_d", new TurnToken("term_d", waiter)); // delivered at clock=0
+        clock.set(CompletionResolver.MIN_TURN_NANOS + 1_000_000); // past the too-fast floor
+
+        RecordingSessions sessions = new RecordingSessions("onTurnCompleteWithPostAction");
+        TurnListener composed = Fleetd.turnListener(completion, sessions);
+
+        IllegalStateException thrown = assertThrows(IllegalStateException.class,
+                () -> composed.onTurnCompleteWithPostAction("term_d"),
+                "the session half's throw must still escape the composed listener");
+        assertEquals("boom: sessions.onTurnCompleteWithPostAction", thrown.getMessage());
+        assertTrue(sessions.called.contains("onTurnCompleteWithPostAction"), "the session half must have run");
+
+        // resolveBeforePostAction is synchronous by design (it must run before the context reset
+        // can erase the pane) — the waiter is already resolved by the time the throw propagates.
+        assertTrue(waiter.isDone(), "resolveBeforePostAction is synchronous — the send must "
+                + "already be resolved once the composed call returns (by throwing)");
+        assertEquals(Rendezvous.Kind.COMPLETION, waiter.getNow(null).kind());
+        assertEquals("answer before reset", waiter.getNow(null).text());
+    }
+
+    /**
+     * The mirror case (comment 17041's acceptance item 2): the completion half throws, and the
+     * session half still ran. The production {@link CompletionResolver} is deliberately defensive
+     * (its scrape reads are wrapped in {@code catch (RuntimeException)}, by the same fail-open
+     * design {@link CompletionResolver#captureBaseline} documents) so it essentially never throws
+     * synchronously in normal operation — forcing it to do so needs a genuinely-real trigger, not
+     * a fabricated one. {@code ConcurrentHashMap.get(null)} is that trigger: passing a {@code null}
+     * target makes {@code onTurnComplete}'s {@code inFlight.get(target)} throw a
+     * {@link NullPointerException} before it ever starts its resolving thread — a real code path,
+     * not a contrived one.
+     */
+    @Test
+    void sessionHalfStillRunsWhenTheCompletionHalfThrowsSynchronously() {
+        FakeHerdr herdr = new FakeHerdr();
+        Rendezvous rendezvous = new Rendezvous();
+        CompletionResolver completion = newResolver(herdr, rendezvous);
+
+        RecordingSessions sessions = new RecordingSessions(); // throws from nothing
+        TurnListener composed = Fleetd.turnListener(completion, sessions);
+
+        assertThrows(NullPointerException.class, () -> composed.onTurnComplete(null),
+                "ConcurrentHashMap.get(null) inside CompletionResolver.onTurnComplete must still "
+                        + "escape the composed listener");
+        assertTrue(sessions.called.contains("onTurnComplete"),
+                "the session half must still have run even though the completion half threw first");
+    }
+
+    /**
+     * The mirror case above only exercises {@code onTurnComplete}/{@code bothMustRun}. {@code
+     * onTurnCompleteWithPostAction} is composed through the OTHER helper,
+     * {@code bothMustRunKeepingSecondResult}, and nothing previously asserted that its session half
+     * still runs when its completion half throws — that helper could be reverted to the pre-#561
+     * broken shape (run the session half only if the completion half did not throw) and the suite
+     * would still stay green. Uses the same real, non-fabricated trigger as the test above: a
+     * {@code null} target makes {@code resolveBeforePostAction}'s {@code inFlight.get(target)}
+     * throw a {@link NullPointerException} before {@code resolve} is ever entered.
+     */
+    @Test
+    void sessionHalfStillRunsWhenTheCompletionHalfThrowsSynchronouslyForPostAction() {
+        FakeHerdr herdr = new FakeHerdr();
+        Rendezvous rendezvous = new Rendezvous();
+        CompletionResolver completion = newResolver(herdr, rendezvous);
+
+        RecordingSessions sessions = new RecordingSessions(); // throws from nothing
+        TurnListener composed = Fleetd.turnListener(completion, sessions);
+
+        assertThrows(NullPointerException.class, () -> composed.onTurnCompleteWithPostAction(null),
+                "ConcurrentHashMap.get(null) inside CompletionResolver.resolveBeforePostAction must "
+                        + "still escape the composed listener");
+        assertTrue(sessions.called.contains("onTurnCompleteWithPostAction"),
+                "the session half must still have run even though the completion half threw first");
+    }
+
+    /**
+     * {@code bothMustRun} must not just run both halves — it must not DROP a second failure when
+     * both halves throw. Forces the completion half to throw (the same real {@code
+     * inFlight.get(null)} NullPointerException trigger used above) while the session half throws a
+     * distinct {@link IllegalStateException}, and asserts the completion half's throwable is what
+     * escapes while the session half's throwable survives as a suppressed exception rather than
+     * being silently discarded.
+     */
+    @Test
+    void bothFailuresEscapeWhenBothHalvesThrowDistinctExceptions() {
+        FakeHerdr herdr = new FakeHerdr();
+        Rendezvous rendezvous = new Rendezvous();
+        CompletionResolver completion = newResolver(herdr, rendezvous);
+
+        RecordingSessions sessions = new RecordingSessions("onTurnComplete");
+        TurnListener composed = Fleetd.turnListener(completion, sessions);
+
+        NullPointerException thrown = assertThrows(NullPointerException.class,
+                () -> composed.onTurnComplete(null),
+                "the completion half's throw (NPE from inFlight.get(null)) must be what escapes");
+        assertTrue(sessions.called.contains("onTurnComplete"), "the session half must still have run");
+        assertEquals(1, thrown.getSuppressed().length,
+                "the session half's distinct failure must be recorded as suppressed, not dropped");
+        assertEquals(IllegalStateException.class, thrown.getSuppressed()[0].getClass());
+        assertEquals("boom: sessions.onTurnComplete", thrown.getSuppressed()[0].getMessage());
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdTurnRegistrarWiringTest.java

@@ -0,0 +1,72 @@
+package dev.ltms.fleet;
+
+import dev.ltms.fleet.herdr.AgentControl;
+import dev.ltms.fleet.herdr.FakeHerdr;
+import dev.ltms.fleet.inject.CompletionResolver;
+import dev.ltms.fleet.inject.ExhaustedPatternLookup;
+import dev.ltms.fleet.inject.ExhaustionSink;
+import dev.ltms.fleet.inject.TurnRegistrar;
+import dev.ltms.fleet.msg.Rendezvous;
+import dev.ltms.fleet.msg.TurnToken;
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+
+import java.util.concurrent.CompletableFuture;
+import java.util.concurrent.atomic.AtomicLong;
+
+import static org.junit.jupiter.api.Assertions.assertTrue;
+
+/**
+ * fleetd #589 Group 3, site {@code :505}. {@code Fleetd.main} wires the {@link
+ * dev.ltms.fleet.inject.Injector}'s {@link TurnRegistrar} with {@code completion::register} —
+ * before this ticket that was an inline argument to {@code new Injector(...)}, so nothing could
+ * pin it directly. Measured: replacing it with {@link TurnRegistrar#NOOP} at the call site
+ * compiles with 0 errors and leaves the full suite green, because {@code onDelivered}'s own {@code
+ * captureBaseline} performs the identical {@code inFlight} check-and-put a moment later on the
+ * ordinary delivery path — the two are indistinguishable unless something reads the resolver
+ * between {@code register} and {@code onDelivered}, or {@code onDelivered} never runs at all (the
+ * gap fleetd #556 introduced {@link TurnRegistrar} to close).
+ *
+ * <p>This test calls {@link Fleetd#turnRegistrar} directly — never {@code Injector} or {@code
+ * main} — and drives {@link CompletionResolver} entirely through its public API: {@link
+ * TurnRegistrar#register} followed by {@link CompletionResolver#resolveBeforePostAction}, which
+ * looks up the same {@code inFlight} entry {@code onTurnComplete} would. With the real registrar,
+ * that entry exists and the waiter opened by {@link Rendezvous#open} resolves; with {@link
+ * TurnRegistrar#NOOP} nothing was ever registered, {@code resolveBeforePostAction} finds no
+ * in-flight turn, and the waiter is left exactly as it started — never done.
+ */
+class FleetdTurnRegistrarWiringTest {
+
+    private static final String T = "term_a";
+
+    @Test
+    @DisplayName("Fleetd.turnRegistrar delegates to the real CompletionResolver, not a no-op")
+    void turnRegistrarDelegatesToCompletionRegister() {
+        FakeHerdr herdr = new FakeHerdr().readText("⏺ BUILD GREEN: 391 files\n❯ ");
+        AgentControl agents = new AgentControl(herdr);
+        Rendezvous rendezvous = new Rendezvous();
+        // fleetd#164: an ever-advancing fake clock stands in for the real time a turn would take
+        // between delivery and resolution, so the MIN_TURN_NANOS "too fast" floor never trips here —
+        // see MessageServiceTest's resolverClock for the same technique.
+        AtomicLong clock = new AtomicLong();
+        CompletionResolver completion = new CompletionResolver(agents, rendezvous,
+                ExhaustedPatternLookup.none(), ExhaustionSink.none(),
+                () -> clock.addAndGet(CompletionResolver.MIN_TURN_NANOS + 1));
+
+        TurnRegistrar registrar = Fleetd.turnRegistrar(completion);
+
+        CompletableFuture<Rendezvous.Resolution> waiter = rendezvous.open(T);
+        registrar.register(T, new TurnToken(T, waiter));
+
+        // Mirrors what Injector.onStatus's confirmed working->idle boundary would trigger via
+        // CompletionResolver.onTurnComplete — resolveBeforePostAction is the public, synchronous
+        // twin of that path and reads the exact same inFlight entry register() must have written.
+        completion.resolveBeforePostAction(T);
+
+        assertTrue(waiter.isDone(),
+                "Fleetd.turnRegistrar(completion) must return completion::register — replacing it "
+                        + "with TurnRegistrar.NOOP at the Fleetd.turnRegistrar call site means this "
+                        + "turn is never registered with CompletionResolver, so resolveBeforePostAction "
+                        + "finds no in-flight turn and this waiter is never resolved");
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/FleetdUsageLimitFixWarningTest.java

@@ -0,0 +1,75 @@
+package dev.ltms.fleet;
+
+import org.junit.jupiter.api.DisplayName;
+import org.junit.jupiter.api.Test;
+
+import static org.junit.jupiter.api.Assertions.assertTrue;
+
+/**
+ * fleetd #446 follow-up (criterion 2): {@code exhaustionSink} used to build the "name the fix"
+ * WARNING inline with two SLF4J {@code {}}-placeholder {@code log.warn} calls. Nothing pinned
+ * that text — a mutation battery run against the merged PR #457 proved it: renaming the leading
+ * {@code "usage-limit fix:"} tag to {@code "MUTANT no fix named:"} at both call sites left all
+ * 1586 existing tests green. This class is what makes that mutation red.
+ *
+ * <p>{@link Fleetd#usageLimitFixWarning} and {@link Fleetd#usageLimitFixWarningNoModel} are the
+ * extracted call sites {@code exhaustionSink} actually invokes — {@code log.warn} is called with
+ * each method's return value as a single, already-formatted argument, so the string these tests
+ * assert on is byte-identical to what {@code fleetd.out} receives. Same extracted-static-method +
+ * dedicated-test idiom as {@link Fleetd#exhaustedPatternCoverageLine} /
+ * {@link FleetdPatternCoverageLineTest}, chosen over the {@link ch.qos.logback.core.read.ListAppender}
+ * idiom {@code ExhaustedPatternGapReportTest} uses — this warning is built once, at one call site,
+ * from a single method with no branching inside the message itself, so there is no real log
+ * plumbing left to prove; capturing an appender would only add setup/teardown around the same
+ * assertion.
+ *
+ * <p>Each assertion below checks for a specific substring — the leading {@code "usage-limit fix:"}
+ * tag an operator would grep the log for, the profile name, the model name, and the literal
+ * action ({@code enabled: false} under {@code models.allow}) — rather than the whole sentence.
+ * Criterion 2 promised those facts, not a particular wording of the prose that carries them; a
+ * whole-sentence {@code assertEquals} breaks on every copy-edit of that surrounding prose and
+ * teaches the next person to delete the test rather than read why it failed. The leading tag is
+ * pinned on purpose, unlike the rest of the sentence: it is the identifying label the fleetd #446
+ * follow-up's own mutation battery renamed ({@code "usage-limit fix:"} → {@code "MUTANT no fix
+ * named:"}) to prove this class did not yet catch a tag rename — only the three-fact substrings
+ * above would have missed it, since none of them mention the tag itself.
+ */
+class FleetdUsageLimitFixWarningTest {
+
+    @Test
+    @DisplayName("usageLimitFixWarning names the profile, the model, and the models.allow fix")
+    void usageLimitFixWarningNamesProfileModelAndFix() {
+        String warning = Fleetd.usageLimitFixWarning("terra", "claude-opus-5");
+
+        assertTrue(warning.startsWith("usage-limit fix:"),
+                "must carry the grep-able identifying tag: " + warning);
+        assertTrue(warning.contains("terra"), "must name the profile: " + warning);
+        assertTrue(warning.contains("claude-opus-5"), "must name the model: " + warning);
+        assertTrue(warning.contains("enabled: false"), "must name the action: " + warning);
+        assertTrue(warning.contains("models.allow"), "must name where the action goes: " + warning);
+    }
+
+    @Test
+    @DisplayName("usageLimitFixWarning does not cross-name a different profile or model")
+    void usageLimitFixWarningDoesNotCrossName() {
+        String warning = Fleetd.usageLimitFixWarning("terra", "claude-opus-5");
+
+        // Guards against the mutation of swapping the two profile/model arguments at the call
+        // site — a test that only checks "some name appears" cannot catch that.
+        assertTrue(!warning.contains("sonnet"), "must not name an unrelated model: " + warning);
+    }
+
+    @Test
+    @DisplayName("usageLimitFixWarningNoModel names the profile but no fix, since none exists")
+    void usageLimitFixWarningNoModelNamesProfileNotAFix() {
+        String warning = Fleetd.usageLimitFixWarningNoModel("gx", 1800);
+
+        assertTrue(warning.startsWith("usage-limit fix:"),
+                "must carry the grep-able identifying tag: " + warning);
+        assertTrue(warning.contains("gx"), "must name the profile: " + warning);
+        assertTrue(warning.contains("1800"), "must name the quarantine duration it falls back to: " + warning);
+        assertTrue(!warning.contains("enabled: false"),
+                "a profile with no model: configured has no models.allow entry to flip — the "
+                        + "fallback message must not claim one exists: " + warning);
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/RoleFallbackGapReportTest.java

@@ -0,0 +1,252 @@
+package dev.ltms.fleet;
+
+import ch.qos.logback.classic.Level;
+import ch.qos.logback.classic.Logger;
+import ch.qos.logback.classic.spi.ILoggingEvent;
+import ch.qos.logback.core.read.ListAppender;
+import dev.ltms.fleet.config.FleetConfig;
+import org.junit.jupiter.api.Test;
+import org.junit.jupiter.api.io.TempDir;
+import org.slf4j.LoggerFactory;
+
+import java.nio.file.Files;
+import java.nio.file.Path;
+import java.util.List;
+
+import static org.junit.jupiter.api.Assertions.assertFalse;
+import static org.junit.jupiter.api.Assertions.assertTrue;
+
+/**
+ * fleetd #613: a {@code MemberRole} with no {@code fleet.<role>s:} pool falls back to
+ * <em>every</em> configured profile ({@code FleetConfig#candidateProfiles}), and one with no
+ * {@code fleet.charters.<role>:} entry runs with only the launcher's reply charter. Both are
+ * deliberate, legitimate states — neither is refused by {@code validateMembers()} — but both were
+ * silent at boot. On the host that opened this ticket, an unqualified {@code hunter} spawn silently
+ * widened to all 8 configured profiles and its resolved first choice was {@code local}, a profile
+ * every other pool on that same config gave weight 0 to.
+ *
+ * <p>{@link Fleetd#reportRoleFallbackGaps} must name every gapped role, and for a pool gap, the
+ * exact resolved first-choice profile — that number, not the pool size, is what actually surprised
+ * the operator. Mirrors {@link ExhaustedPatternGapReportTest}'s pattern: capture the real log via a
+ * {@link ListAppender} rather than asserting on the call site's source text.
+ */
+class RoleFallbackGapReportTest {
+
+    private static FleetConfig load(Path dir, String yaml) throws Exception {
+        Path f = dir.resolve("fleetd.yaml");
+        Files.writeString(f, yaml);
+        return FleetConfig.load(f);
+    }
+
+    /**
+     * The level this logger had before {@link #attach()} raised it, so {@link #detach} can put it
+     * back. {@code null} means "inherit from the parent" — the state this logger starts in.
+     */
+    private static Level originalLevel;
+
+    /**
+     * {@code reportRoleFallbackGaps} logs at INFO, and {@code logback-test.xml} sets
+     * {@code dev.ltms.fleet} to WARN — so INFO events are dropped by the level check before any
+     * appender sees them. Raise the level for the duration of the test, exactly like {@code
+     * GitHostShapeReportTest#attach}.
+     */
+    private static ListAppender<ILoggingEvent> attach() {
+        Logger logger = (Logger) LoggerFactory.getLogger(Fleetd.class);
+        originalLevel = logger.getLevel();
+        logger.setLevel(Level.INFO);
+        ListAppender<ILoggingEvent> appender = new ListAppender<>();
+        appender.start();
+        logger.addAppender(appender);
+        return appender;
+    }
+
+    private static void detach(ListAppender<ILoggingEvent> appender) {
+        Logger logger = (Logger) LoggerFactory.getLogger(Fleetd.class);
+        logger.detachAppender(appender);
+        logger.setLevel(originalLevel);
+    }
+
+    private static List<String> infoMessages(ListAppender<ILoggingEvent> appender) {
+        return appender.list.stream()
+                .filter(e -> e.getLevel() == Level.INFO)
+                .map(ILoggingEvent::getFormattedMessage)
+                .toList();
+    }
+
+    /**
+     * Reproduces the shape measured in the ticket: {@code dev}, {@code reviewer} and
+     * {@code architect} each have a pool and a charter; {@code hunter} has neither. The pool-gap
+     * line must name {@code hunter}, the profile count (3), and the resolved first choice
+     * ({@code local}, the first profile in definition order) — and must not name the three healthy
+     * roles. The charter-gap line must separately name only {@code hunter}.
+     */
+    @Test
+    void hunterWithNoPoolOrCharterIsNamedWithItsResolvedFirstChoice(@TempDir Path dir) throws Exception {
+        FleetConfig cfg = load(dir, """
+                profiles:
+                  local:
+                    baseUrl: http://gx00.gw:8000
+                  sonnet:
+                    baseUrl: https://llm.ltms.dev/v1
+                  terra:
+                    baseUrl: https://llm.ltms.dev/v1
+                fleet:
+                  developers:
+                    a:
+                      profile: sonnet
+                  reviewers:
+                    b:
+                      profile: terra
+                  architects:
+                    c:
+                      profile: sonnet
+                  charters:
+                    dev: "dev charter text"
+                    reviewer: "reviewer charter text"
+                    architect: "architect charter text"
+                """);
+
+        ListAppender<ILoggingEvent> appender = attach();
+        try {
+            Fleetd.reportRoleFallbackGaps(cfg);
+        } finally {
+            detach(appender);
+        }
+
+        List<String> infos = infoMessages(appender);
+
+        String poolLine = infos.stream()
+                .filter(m -> m.contains("no fleet.<role>s: pool"))
+                .findFirst()
+                .orElseThrow(() -> new AssertionError("expected a pool-gap INFO line: " + infos));
+        assertTrue(poolLine.contains("hunter"), poolLine);
+        assertTrue(poolLine.contains("3"), "must name the profile count the gap opens onto: " + poolLine);
+        assertTrue(poolLine.contains("'local'"),
+                "must name the resolved first-choice profile, the number that actually surprised "
+                        + "the operator: " + poolLine);
+        for (String healthy : List.of("dev", "reviewer", "architect")) {
+            assertFalse(poolLine.contains(healthy),
+                    "pool-gap line must not name a role that has a pool: " + poolLine);
+        }
+
+        String charterLine = infos.stream()
+                .filter(m -> m.contains("no fleet.charters: entry"))
+                .findFirst()
+                .orElseThrow(() -> new AssertionError("expected a charter-gap INFO line: " + infos));
+        assertTrue(charterLine.contains("hunter"), charterLine);
+        for (String healthy : List.of("dev", "reviewer", "architect")) {
+            assertFalse(charterLine.contains(healthy),
+                    "charter-gap line must not name a role that has a charter: " + charterLine);
+        }
+    }
+
+    /**
+     * The resolved first choice must be genuinely computed from definition order, not hardcoded —
+     * reordering {@code profiles:} so a different entry comes first changes the reported choice.
+     */
+    @Test
+    void theResolvedFirstChoiceFollowsProfileDefinitionOrder(@TempDir Path dir) throws Exception {
+        FleetConfig cfg = load(dir, """
+                profiles:
+                  sonnet:
+                    baseUrl: https://llm.ltms.dev/v1
+                  local:
+                    baseUrl: http://gx00.gw:8000
+                fleet:
+                  developers:
+                    a:
+                      profile: sonnet
+                  charters:
+                    dev: "dev charter text"
+                """);
+
+        ListAppender<ILoggingEvent> appender = attach();
+        try {
+            Fleetd.reportRoleFallbackGaps(cfg);
+        } finally {
+            detach(appender);
+        }
+
+        String poolLine = infoMessages(appender).stream()
+                .filter(m -> m.contains("no fleet.<role>s: pool"))
+                .findFirst()
+                .orElseThrow();
+        // hunter, reviewer and architect all lack a pool here; each falls back to the full 2-profile
+        // set and the first-choice is 'sonnet' because it is first in profiles: definition order.
+        assertTrue(poolLine.contains("'sonnet'"), poolLine);
+        assertFalse(poolLine.contains("'local'"), poolLine);
+    }
+
+    /** A config with a pool and a charter for every role produces no role-fallback log at all. */
+    @Test
+    void everyRoleWithAPoolAndACharterProducesNoLogAtAll(@TempDir Path dir) throws Exception {
+        FleetConfig cfg = load(dir, """
+                profiles:
+                  sonnet:
+                    baseUrl: https://llm.ltms.dev/v1
+                fleet:
+                  developers:
+                    a:
+                      profile: sonnet
+                  reviewers:
+                    b:
+                      profile: sonnet
+                  hunters:
+                    c:
+                      profile: sonnet
+                  architects:
+                    d:
+                      profile: sonnet
+                  charters:
+                    dev: "dev charter text"
+                    reviewer: "reviewer charter text"
+                    hunter: "hunter charter text"
+                    architect: "architect charter text"
+                """);
+
+        ListAppender<ILoggingEvent> appender = attach();
+        try {
+            Fleetd.reportRoleFallbackGaps(cfg);
+        } finally {
+            detach(appender);
+        }
+
+        assertTrue(appender.list.isEmpty(),
+                "a config with no gaps must not print a per-role block: " + infoMessages(appender));
+    }
+
+    /**
+     * A config with only {@code profiles:} and no {@code fleet:} block at all must still be
+     * reported (every role is gapped, both pool and charter) rather than throwing — this is the
+     * exact shape {@code candidateProfiles}' fallback exists to keep starting.
+     */
+    @Test
+    void aConfigWithNoFleetBlockAtAllReportsEveryRoleGapped(@TempDir Path dir) throws Exception {
+        FleetConfig cfg = load(dir, """
+                profiles:
+                  sonnet:
+                    baseUrl: https://llm.ltms.dev/v1
+                """);
+
+        ListAppender<ILoggingEvent> appender = attach();
+        try {
+            Fleetd.reportRoleFallbackGaps(cfg);
+        } finally {
+            detach(appender);
+        }
+
+        List<String> infos = infoMessages(appender);
+        String poolLine = infos.stream()
+                .filter(m -> m.contains("no fleet.<role>s: pool"))
+                .findFirst()
+                .orElseThrow(() -> new AssertionError("expected a pool-gap INFO line: " + infos));
+        String charterLine = infos.stream()
+                .filter(m -> m.contains("no fleet.charters: entry"))
+                .findFirst()
+                .orElseThrow(() -> new AssertionError("expected a charter-gap INFO line: " + infos));
+        for (String role : List.of("dev", "hunter", "reviewer", "architect")) {
+            assertTrue(poolLine.contains(role), poolLine);
+            assertTrue(charterLine.contains(role), charterLine);
+        }
+    }
+}

fleetd/src/test/java/dev/ltms/fleet/auth/AuditLogTest.java

@@ -1,15 +1,12 @@
 package dev.ltms.fleet.auth;
 
 import ch.qos.logback.classic.Level;
-import ch.qos.logback.classic.LoggerContext;
-import ch.qos.logback.classic.spi.ILoggingEvent;
-import ch.qos.logback.core.read.ListAppender;
 import com.fasterxml.jackson.databind.JsonNode;
 import com.fasterxml.jackson.databind.ObjectMapper;
+import dev.ltms.fleet.testing.CapturedLog;
 import org.junit.jupiter.api.AfterEach;
 import org.junit.jupiter.api.BeforeEach;
 import org.junit.jupiter.api.Test;
-import org.slf4j.LoggerFactory;
 
 import static org.junit.jupiter.api.Assertions.*;
 
@@ -24,28 +21,21 @@ import static org.junit.jupiter.api.Assertions.*;
 class AuditLogTest {
 
     private final ObjectMapper mapper = new ObjectMapper();
-    private ListAppender<ILoggingEvent> appender;
-    private ch.qos.logback.classic.Logger auditLogger;
+    private CapturedLog auditLog;
 
     @BeforeEach
     void attach() {
-        LoggerContext ctx = (LoggerContext) LoggerFactory.getILoggerFactory();
-        auditLogger = ctx.getLogger("audit");
-        appender = new ListAppender<>();
-        appender.setContext(ctx);
-        appender.start();
-        auditLogger.addAppender(appender);
-        auditLogger.setLevel(Level.INFO);
+        auditLog = CapturedLog.at("audit", Level.INFO);
     }
 
     @AfterEach
     void detach() {
-        auditLogger.detachAppender(appender);
+        auditLog.close();
     }
 
     private JsonNode onlyRecord() throws Exception {
-        assertEquals(1, appender.list.size(), "exactly one audit line expected");
-        String line = appender.list.getFirst().getFormattedMessage();
+        assertEquals(1, auditLog.events().size(), "exactly one audit line expected");
+        String line = auditLog.events().getFirst().getFormattedMessage();
         return mapper.readTree(line); // throws if the line is not valid JSON
     }
 

fleetd/src/test/java/dev/ltms/fleet/auth/CallerResolverTest.java

@@ -186,6 +186,43 @@ class CallerResolverTest {
         assertEquals(Role.PRIMARY, r.resolve("127.0.0.1", 99, "BEARER s3cret").role());
     }
 
+    // ── fleetd #505: a herdr error DURING THE SCAN must not be conflated with "not a worker" ──────
+    // #317 (above) covers a failed lsof lookup. This is the other input to the same decision: the
+    // lsof lookup succeeds (a real pid), but PaneLocator's own pane scan hits a herdr error on the
+    // pane that owns that pid — so c.resolved() is true and c.terminal() is null, exactly like a
+    // real primary. c.scanComplete() is what tells them apart.
+
+    /**
+     * The discriminating case named in the ticket: the error must land on the pane that DOES own
+     * the caller's pid, or the test proves nothing (any other pane's failure is invisible to the
+     * scan's outcome, since a match found elsewhere is definitive regardless).
+     */
+    @Test
+    void aHerdrErrorOnTheOwningPaneDuringTheScanIsRefusedNotPromotedToPrimary() {
+        FakeHerdr failing = new FakeHerdr().processInfoFailsForPane("w2:p7", "transient");
+        ConnectionIdentity incomplete = new ConnectionIdentity(new PaneLocator(failing), _ -> FakeHerdr.WORKER_PID);
+
+        Principal p = new CallerResolver(incomplete).resolve("127.0.0.1", 55555, null);
+
+        assertEquals(Role.ANONYMOUS, p.role(),
+                "an incomplete pane scan must never be read as a clean negative and promoted to primary");
+    }
+
+    /**
+     * The companion invariant: a herdr error on a DIFFERENT, non-owning pane must not turn every
+     * mid-scan teardown into a refusal — the real match is still found and resolves as a worker.
+     */
+    @Test
+    void aHerdrErrorOnANonOwningPaneStillResolvesTheRealWorker() {
+        FakeHerdr vanishedElsewhere = new FakeHerdr().processInfoFailsForPane("w2:p9", "pane_not_found");
+        ConnectionIdentity id = new ConnectionIdentity(new PaneLocator(vanishedElsewhere), _ -> FakeHerdr.WORKER_PID);
+
+        Principal p = new CallerResolver(id).resolve("127.0.0.1", 55555, null);
+
+        assertEquals(Role.WORKER, p.role());
+        assertEquals("term_a", p.terminal());
+    }
+
     @Test
     void aNonLoopbackCallerIsNeverThePrimaryUnderLoopbackTrust() {
         // Defence in depth: startup already refuses this pairing (validateAuthExposure), but if a

fleetd/src/test/java/dev/ltms/fleet/config/ConfigRefProfileCoverageTest.java

@@ -161,7 +161,15 @@ class ConfigRefProfileCoverageTest {
         // the #323 bug. Only ideProjectDir and worktreeGroup were saved by a behavioural test in
         // ConfigRefTest; the other two had none. So: growing this set now requires editing this
         // line as well, which is a visible, deliberate diff rather than a quiet one.
-        assertEquals(Set.of("weight", "maxLoad", "credentialId"), excluded,
+        //
+        // fleetd #446: "exhaustedPattern" joined the set legitimately — it moved from compiled
+        // once at Fleetd.main startup to read live, cached by profile name, through
+        // LiveExhaustedPatterns (see that class's doc and ConfigRef's class doc). Unlike the #323
+        // hazard this comment warns about, it is pinned by its OWN behavioural tests:
+        // FleetdExhaustionDetectionArmedWiringTest proves the reload takes effect with no restart,
+        // and the same test rerun against the pre-#446 compile site (see that ticket's report) is
+        // what proves the assertion would have failed before the fix.
+        assertEquals(Set.of("weight", "maxLoad", "credentialId", "exhaustedPattern"), excluded,
                 "ConfigRef.LAUNCH_SETTINGS_EXCLUDED changed. A component belongs in it ONLY if it "
                         + "is read live off the config supplier, not baked into a launcher at "
                         + "startup. If you are adding one to silence this test, that is fleetd #323 "

fleetd/src/test/java/dev/ltms/fleet/config/ConfigRefTest.java

@@ -1,10 +1,13 @@
 package dev.ltms.fleet.config;
 
+import dev.ltms.fleet.mcp.CharterToolSurface;
 import org.junit.jupiter.api.Test;
 import org.junit.jupiter.api.io.TempDir;
 
 import java.nio.file.Files;
 import java.nio.file.Path;
+import java.util.Map;
+import java.util.function.Consumer;
 
 import static org.junit.jupiter.api.Assertions.*;
 
@@ -38,6 +41,23 @@ class ConfigRefTest {
         return new ConfigRef(f, FleetConfig.load(f));
     }
 
+    /**
+     * The exact {@code Consumer<FleetConfig>} {@code Fleetd.main} wires into {@code ConfigRef}'s
+     * constructor as {@code extraValidation} (fleetd #474) — an adapter from {@code FleetConfig} to
+     * the raw charter map {@link CharterToolSurface#assertChartersNameOnlyRegisteredTools} takes.
+     * Built here rather than referencing {@code dev.ltms.fleet.Fleetd} directly, because that method
+     * is package-private to {@code dev.ltms.fleet} and this test lives in {@code
+     * dev.ltms.fleet.config} — but it calls the SAME production {@link CharterToolSurface} method
+     * {@code Fleetd} calls, so this proves the real check runs on reload, not a stand-in for it.
+     */
+    private static final Consumer<FleetConfig> CHARTER_TOOL_SURFACE = cfg ->
+            CharterToolSurface.assertChartersNameOnlyRegisteredTools(
+                    cfg.fleet() == null ? Map.of() : cfg.fleet().charters());
+
+    private static ConfigRef refForWithCharterToolSurface(Path f) {
+        return new ConfigRef(f, FleetConfig.load(f), CHARTER_TOOL_SURFACE);
+    }
+
     @Test
     void aHotChangeIsAppliedAndReadThroughGet(@TempDir Path dir) throws Exception {
         Path f = dir.resolve("fleetd.yaml");
@@ -124,6 +144,87 @@ class ConfigRefTest {
         assertSame(before, ref.get());
     }
 
+    /**
+     * fleetd #474: {@code validateAll()} (via {@code validateCharters()}) only checks that a
+     * charter's KEY is a role wire name and its text is non-blank — it never looks at what the text
+     * names, so a charter naming {@code bridge_send} (the pre-CB-634 name, removed from the tool
+     * surface — #469's own motivating example) passes {@code validateAll()} and used to be applied
+     * on reload with nothing refusing it, even though the identical charter refuses {@code
+     * Fleetd.main} at startup ({@code FleetdStartupValidationTest
+     * #mainRefusesACharterNamingAnUnregisteredTool}). This is the reload-path proof: it drives
+     * {@link ConfigRef#reload()} itself (not a direct call to {@link
+     * CharterToolSurface#assertChartersNameOnlyRegisteredTools}), through the exact {@code
+     * extraValidation} wiring {@code Fleetd.main} uses, and the failure message must name both the
+     * charter key and the unknown tool — the same information the startup failure gives (ticket
+     * acceptance criterion 1).
+     */
+    @Test
+    void aReloadRefusesACharterNamingAnUnregisteredTool(@TempDir Path dir) throws Exception {
+        Path f = dir.resolve("fleetd.yaml");
+        Files.writeString(f, yaml("""
+                fleet:
+                  charters:
+                    dev: |
+                      Send the final handoff through fleet_reply.
+                """));
+        ConfigRef ref = refForWithCharterToolSurface(f);
+        FleetConfig before = ref.get();
+
+        Files.writeString(f, yaml("""
+                fleet:
+                  charters:
+                    dev: |
+                      Send the final handoff through bridge_send.
+                """));
+        ConfigRef.Outcome out = ref.reload();
+
+        assertFalse(out.applied());
+        assertNotNull(out.error());
+        assertTrue(out.error().contains("dev"),
+                "expected the charter key 'dev' in the refusal, got: " + out.error());
+        assertTrue(out.error().contains("bridge_send"),
+                "expected the unknown tool 'bridge_send' in the refusal, got: " + out.error());
+        assertTrue(out.summary().startsWith("config reload refused"), out.summary());
+        // The running config must not move at all — half-applying this would leave the daemon in a
+        // state that could never have booted, exactly the outcome ConfigRef.java's class doc warns
+        // a cold-key refusal must avoid, and this check must avoid the same way.
+        assertSame(before, ref.get());
+        assertEquals("Send the final handoff through fleet_reply.\n",
+                ref.get().fleet().charterFor(dev.ltms.fleet.peer.MemberRole.DEV));
+    }
+
+    /**
+     * fleetd #474 acceptance criterion 3, the positive case: a reload whose charter names only
+     * registered tools must still be ACCEPTED. An inverted filter (one that refuses every charter,
+     * or refuses on any {@code fleet_*}/{@code bridge_*} token regardless of registration) would pass
+     * the refusal test above alone — #469's own M5 mutation cell showed exactly that shape surviving
+     * a negative-only suite. This is the test that catches it.
+     */
+    @Test
+    void aReloadAcceptsACharterNamingOnlyRegisteredTools(@TempDir Path dir) throws Exception {
+        Path f = dir.resolve("fleetd.yaml");
+        Files.writeString(f, yaml("""
+                fleet:
+                  charters:
+                    dev: old charter, no tool names
+                """));
+        ConfigRef ref = refForWithCharterToolSurface(f);
+
+        Files.writeString(f, yaml("""
+                fleet:
+                  charters:
+                    dev: |
+                      Send the final handoff through fleet_reply, using fleet_send to delegate.
+                """));
+        ConfigRef.Outcome out = ref.reload();
+
+        assertTrue(out.applied());
+        assertTrue(out.deferred().isEmpty(), out.deferred().toString());
+        assertEquals("config reloaded", out.summary());
+        assertEquals("Send the final handoff through fleet_reply, using fleet_send to delegate.\n",
+                ref.get().fleet().charterFor(dev.ltms.fleet.peer.MemberRole.DEV));
+    }
+
     /**
      * The point of the whole class: a consumer holding the ref sees the new value without being
      * rebuilt. A component that captured {@code get()} into a field would still show the old one.
@@ -339,12 +440,18 @@ class ConfigRefTest {
     }
 
     /**
-     * CB-578 stage B: exhaustedPattern is compiled once into Fleetd.main's pattern map at startup
-     * (see ExhaustedPatternLookup), so a reload never re-reads it — a changed pattern must be
-     * reported deferred exactly like model/baseUrl, not silently claimed as applied.
+     * fleetd #446: exhaustedPattern moved from deferred to hot — {@code LiveExhaustedPatterns}
+     * reads {@code config.get()} fresh on every lookup, cached by profile name (not baked into a
+     * frozen map inside {@code Fleetd.main} any more, the way it was before this ticket, and the
+     * way its sibling {@code errorPattern} still is — see
+     * {@code changingAProfilesErrorPatternIsReportedAsDeferred} right below for the contrast).
+     * So a reload that changes ONLY exhaustedPattern must report a plain "config reloaded", with
+     * nothing deferred — the opposite of what this test asserted before fleetd #446, when
+     * ConfigRef.sameLaunchSettings still compared exhaustedPattern and this reload reported it as
+     * one of the changes needing a restart.
      */
     @Test
-    void changingAProfilesExhaustedPatternIsReportedAsDeferred(@TempDir Path dir) throws Exception {
+    void changingAProfilesExhaustedPatternTakesEffectWithNoRestart(@TempDir Path dir) throws Exception {
         Path f = dir.resolve("fleetd.yaml");
         Files.writeString(f, """
                 bind:
@@ -379,17 +486,21 @@ class ConfigRefTest {
         ConfigRef.Outcome out = ref.reload();
 
         assertTrue(out.applied());
-        assertEquals(1, out.deferred().size(), out.deferred().toString());
-        assertTrue(out.deferred().getFirst().contains("sonnet"), out.deferred().toString());
-        assertTrue(out.deferred().getFirst().contains("launch settings"), out.deferred().toString());
-        // The snapshot still carries the new value — a restart is what makes it take effect.
+        assertEquals(0, out.deferred().size(),
+                "exhaustedPattern is hot since fleetd #446 — changing only this key must not be "
+                        + "reported as needing a restart: " + out.deferred());
+        assertEquals(0, out.split().size(), out.split().toString());
+        assertEquals("config reloaded", out.summary());
+        // The snapshot carries the new value immediately — this IS the live value now, not
+        // merely what a restart would eventually pick up.
         assertEquals("rate limit exceeded", ref.get().profiles().get("sonnet").exhaustedPattern());
     }
 
     /**
      * fleetd #201 Unit 5: errorPattern is compiled once into Fleetd.main's backend-error pattern
-     * map at startup (see BackendErrorPatternLookup), the same way exhaustedPattern is above — a
-     * reload never re-reads it either, so a changed value must be reported deferred.
+     * map at startup (see BackendErrorPatternLookup) — unlike its sibling exhaustedPattern above,
+     * which fleetd #446 made hot, errorPattern was scoped OUT of that ticket on purpose and stays
+     * deferred: a reload still never re-reads it, so a changed value must be reported deferred.
      */
     @Test
     void changingAProfilesErrorPatternIsReportedAsDeferred(@TempDir Path dir) throws Exception {

fleetd/src/test/java/dev/ltms/fleet/config/ConfigRefTopLevelCoverageTest.java

@@ -87,6 +87,17 @@ class ConfigRefTopLevelCoverageTest {
      *       Unlike {@code fleet} below, nothing about {@code models} is baked into a startup-built
      *       object anywhere — there is no frozen half, so it belongs here whole rather than in
      *       {@code SPLIT_KEYS}.</li>
+     *   <li>{@code leadRollover} (fleetd #480) — {@code dev.ltms.fleet.lead.LeadRollover} holds a
+     *       {@code Supplier<FleetConfig.LeadRollover>} and reads every field fresh on each
+     *       {@code open()}/{@code confirm()} call, the same {@code () -> config.get().x()} shape
+     *       {@code fleet}/{@code placement}/{@code models} use — see {@code ConfigRef}'s class doc
+     *       Hot bullet. The only restart-only fact is structural, not a value going stale:
+     *       {@code Fleetd.java} decides whether to construct the {@code LeadRollover} object at
+     *       all off the startup snapshot (the same presence gate {@code leadHeartbeat:} uses), so
+     *       a block ADDED where it was absent at boot needs a restart before anything exists to
+     *       call — the same fact already true of adding a brand-new {@code profiles:} entry, which
+     *       does not stop {@code profiles}' own hot sub-fields (weight/maxLoad/credentialId/
+     *       exhaustedPattern) from being genuinely hot.</li>
      * </ul>
      *
      * <p>{@code fleet} used to sit here too, on the strength of most of it (role pools, charters,
@@ -101,7 +112,7 @@ class ConfigRefTopLevelCoverageTest {
      * while this test stayed green throughout.</p>
      */
     private static final Set<String> HOT_EXCLUDED_TOP_LEVEL_KEYS =
-            Set.of("placement", "memberCredentials", "memberLoginShell", "models");
+            Set.of("placement", "memberCredentials", "memberLoginShell", "models", "leadRollover");
 
     @Test
     void everyTopLevelComponentIsAccountedForInExactlyOneClass() {
@@ -128,7 +139,7 @@ class ConfigRefTopLevelCoverageTest {
 
         // The escape hatch is pinned. Growing it requires editing this line — a visible, deliberate
         // diff, not a quiet one. See the field javadoc above for what "belongs here" actually means.
-        assertEquals(Set.of("placement", "memberCredentials", "memberLoginShell", "models"), hot,
+        assertEquals(Set.of("placement", "memberCredentials", "memberLoginShell", "models", "leadRollover"), hot,
                 "HOT_EXCLUDED_TOP_LEVEL_KEYS changed. A component belongs here ONLY if it is read "
                         + "live off the config supplier, never because adding it makes this test "
                         + "pass. If you are adding one to silence this test, that is fleetd #323 "

fleetd/src/test/java/dev/ltms/fleet/config/ConfigRefTopLevelReportingCoverageTest.java

@@ -111,6 +111,9 @@ class ConfigRefTopLevelReportingCoverageTest {
         v.put("idleSleepGuard", new FleetConfig.IdleSleepGuard(true));
         v.put("models", new FleetConfig.Models(
                 List.of(new FleetConfig.Models.ModelEntry("model-a"))));
+        // fleetd #480: leadRollover joins placement/memberCredentials/memberLoginShell as
+        // hot-excluded — never compared by any changed*Keys method, so it stays null like them.
+        v.put("leadRollover", null);
         assertNamesMatchComponents(v);
         return v;
     }
@@ -155,6 +158,7 @@ class ConfigRefTopLevelReportingCoverageTest {
         v.put("idleSleepGuard", new FleetConfig.IdleSleepGuard(false));
         v.put("models", new FleetConfig.Models(
                 List.of(new FleetConfig.Models.ModelEntry("model-b"))));
+        v.put("leadRollover", null);
         assertNamesMatchComponents(v);
         return v;
     }

fleetd/src/test/java/dev/ltms/fleet/config/FleetConfigTest.java

@@ -1,8 +1,11 @@
 package dev.ltms.fleet.config;
 
+import ch.qos.logback.classic.Level;
+import ch.qos.logback.classic.spi.ILoggingEvent;
 import dev.ltms.fleet.auth.MemberRegistry;
 import dev.ltms.fleet.msg.LeadMailbox;
 import dev.ltms.fleet.peer.MemberRole;
+import dev.ltms.fleet.testing.CapturedLog;
 import org.junit.jupiter.api.Test;
 import org.junit.jupiter.api.io.TempDir;
 
@@ -93,6 +96,72 @@ class FleetConfigTest {
                 "unset means off — today's behaviour, unchanged");
     }
 
+    /**
+     * fleetd #601 review (measured 2026-09-22): this guard used to throw {@link
+     * IllegalStateException} and refuse to start. On a host with the conflict configured, that
+     * turned into a launchd restart loop with no readable cause, since {@code fleetd.yaml} is
+     * gitignored. It must now WARN and let the daemon start, and the warning must carry both values
+     * so an operator can fix the config without reading the source. Pinning the log line itself (via
+     * {@link CapturedLog}) rather than a snippet of production source text — the latter is the
+     * anti-pattern this repo avoids; the former is the actual observable behaviour a reader (or an
+     * alert on the log) depends on.
+     */
+    @Test
+    void aClaudeProfileWithConflictingAutoCompactFlagAndEnvironmentWindowLoadsAndWarnsWithBothValues(
+            @TempDir Path dir) throws Exception {
+        Path f = dir.resolve("conflicting-auto-compact-window.yaml");
+        Files.writeString(f, """
+                profiles:
+                  claude-profile:
+                    autoCompactWindow: 250000
+                    env:
+                      CLAUDE_CODE_AUTO_COMPACT_WINDOW: "300000"
+                """);
+
+        FleetConfig cfg;
+        List<String> warnings;
+        try (CapturedLog log = CapturedLog.at(FleetConfig.class, Level.WARN)) {
+            cfg = FleetConfig.load(f);
+            warnings = log.events().stream().map(ILoggingEvent::getFormattedMessage).toList();
+        }
+
+        assertEquals(250_000, cfg.profiles().get("claude-profile").autoCompactWindow(),
+                "the disagreement is reported, not corrected — the flag value still loads as-is");
+        assertEquals(1, warnings.size(), "exactly one warning for the one conflicting profile: " + warnings);
+        String warning = warnings.get(0);
+        assertTrue(warning.contains("claude-profile"), "names the offending profile: " + warning);
+        assertTrue(warning.contains("autoCompactWindow=250000"), "names the flag value: " + warning);
+        assertTrue(warning.contains("CLAUDE_CODE_AUTO_COMPACT_WINDOW=300000"), "names the env value: " + warning);
+    }
+
+    /**
+     * The negative probe paired with the test above (per fleetd #601 review): a warning that fires
+     * on every load and a warning that never fires read the same from a single test, so both must be
+     * checked. No conflict here — the flag and the env value agree — so no warning should be logged.
+     */
+    @Test
+    void aClaudeProfileWithEqualAutoCompactFlagAndEnvironmentWindowLoadsWithNoWarning(@TempDir Path dir)
+            throws Exception {
+        Path f = dir.resolve("equal-auto-compact-window.yaml");
+        Files.writeString(f, """
+                profiles:
+                  claude-profile:
+                    autoCompactWindow: 250000
+                    env:
+                      CLAUDE_CODE_AUTO_COMPACT_WINDOW: "250000"
+                """);
+
+        FleetConfig cfg;
+        List<ILoggingEvent> events;
+        try (CapturedLog log = CapturedLog.at(FleetConfig.class, Level.WARN)) {
+            cfg = FleetConfig.load(f);
+            events = log.events();
+        }
+
+        assertEquals(250_000, cfg.profiles().get("claude-profile").autoCompactWindow());
+        assertTrue(events.isEmpty(), "equal values must not warn: " + events);
+    }
+
     // ── fleetd #201 Unit 5: errorPattern ────────────────────────────────────────────────────────
 
     @Test
@@ -345,7 +414,7 @@ class FleetConfigTest {
         IllegalStateException unknownError = assertThrows(IllegalStateException.class,
                 () -> FleetConfig.load(unknown).validateCharters());
         assertTrue(unknownError.getMessage().contains("architetc"));
-        assertTrue(unknownError.getMessage().contains("[architect, dev, reviewer]"));
+        assertTrue(unknownError.getMessage().contains("[architect, dev, hunter, reviewer]"));
     }
 
     /**
@@ -812,13 +881,17 @@ class FleetConfigTest {
                   reviewers:
                     b:
                       profile: sonnet
+                  hunters:
+                    c:
+                      profile: sonnet
                 """);
 
         FleetConfig cfg = FleetConfig.load(f);
         assertEquals(List.of("sonnet"), cfg.fleet().profilesFor(MemberRole.DEV));
+        assertEquals(List.of("sonnet"), cfg.fleet().profilesFor(MemberRole.HUNTER));
         assertEquals(List.of("sonnet"), cfg.fleet().profilesFor(MemberRole.REVIEWER));
         assertTrue(cfg.fleet().profilesFor(MemberRole.ARCHITECT).isEmpty());
-        assertEquals(List.of(MemberRole.DEV, MemberRole.REVIEWER), cfg.fleet().rolesConfigured());
+        assertEquals(List.of(MemberRole.DEV, MemberRole.HUNTER, MemberRole.REVIEWER), cfg.fleet().rolesConfigured());
     }
 
     /** The case the two axes exist for: one backend, two roles, and neither is a duplicate. */

fleetd/src/test/java/dev/ltms/fleet/config/FleetConfigValidateAllTest.java

@@ -233,7 +233,7 @@ class FleetConfigValidateAllTest {
         }
         assertEquals(new TreeSet<>(Set.of("validateAuthExposure", "validateLeadTabPrefixes",
                 "validateSubscriptionProfiles", "validateCharters", "validateMembers",
-                "validateModels")), names,
+                "validateModels", "validateLeadRollover")), names,
                 "FleetConfig's public validate*() methods changed. Do TWO things, in this "
                         + "order. First confirm validateAll() still delegates to "
                         + "invokeAllValidators(this) — a hardcoded list there passes every other "

fleetd/src/test/java/dev/ltms/fleet/config/FleetConfigWithDefaultsPreservesEveryComponentTest.java

@@ -99,6 +99,11 @@ class FleetConfigWithDefaultsPreservesEveryComponentTest {
         v.put("idleSleepGuard", new FleetConfig.IdleSleepGuard(true));
         v.put("models", new FleetConfig.Models(
                 List.of(new FleetConfig.Models.ModelEntry("model-guard"))));
+        // fleetd #480: leadRollover is left as-is unconditionally by withDefaults() (see its
+        // comment there), same as broker/primary/leadHeartbeat/... above — a real, non-null value
+        // here proves it, rather than leaving it null and proving nothing.
+        v.put("leadRollover", new FleetConfig.LeadRollover(
+                "/handover/guard.md", true, 3600, 20, 20, "read the handover file"));
         assertNamesMatchComponents(v);
         return v;
     }