fleetd/src/main/java/dev/ltms/fleet/inject/Injector.java

@@ -494,54 +494,163 @@ public final class Injector {
 
         // Fire listeners / herdr calls after releasing the monitor so nothing runs on the poller
         // thread while it holds the target lock.
-        if (resubmit) {
-            try {
-                agentsFor(target).submit(target); // nudge a raced Enter so the pending paste submits
-            } catch (RuntimeException e) {
-                log.debug("resubmit to {} failed (will retry next poll): {}", target, e.getMessage());
+        //
+        // fleetd #553: wrapped in try/finally. By this point, if `sent != null`, the delivery has
+        // already happened inside the monitor above — off the queue, p.state == DELIVERED, text
+        // typed into the target's pane — so `sent`'s future MUST be completed one way or another,
+        // in every path out of this region, or the caller (a blocking fleet_send, or an async
+        // ticket) waits forever on a message it actually received. But the finally must not
+        // swallow whatever escaped: a listener that throws is a defect in THAT listener, and it
+        // must still reach StatusPoller's catch (Throwable) so log.error fires — converting a
+        // loud listener bug into a silently orphaned future would be worse than the bug itself.
+        //
+        // There are TWO futures at stake here, not one: `sent.delivered()` (the delivery future)
+        // and `sent.token().waiter()` (the rendezvous waiter a blocking fleet_send actually waits
+        // on for the worker's ANSWER). The waiter is registered only by turnListener.onDelivered(),
+        // called from inside the `if (sent != null)` block below. Completing `sent.delivered()`
+        // without also calling onDelivered leaves the waiter unregistered forever — a hang with a
+        // success receipt, which is worse than the plain hang this ticket is about. So the
+        // `finally` below does not just complete the future: on the path where the `if (sent !=
+        // null)` block never ran, it does that block's whole job — onDelivered, then complete.
+        //
+        // `sentHandled` is NOT allowed to move earlier than this: an earlier comment on #553
+        // proposed running `if (sent != null)` first, before turnCompleted/turnFailed, and that
+        // was withdrawn — onDelivered WRITES CompletionResolver's inFlight record for this turn,
+        // onTurnComplete READS it for the PREVIOUS turn, and running onDelivered first makes
+        // onTurnComplete resolve the NEW turn's waiter with the PREVIOUS turn's stale output
+        // (CB-116). The `if (sent != null)` block stays last; the `finally` is a backstop for it,
+        // not a replacement.
+        boolean sentHandled = false;
+        try {
+            if (resubmit) {
+                try {
+                    agentsFor(target).submit(target); // nudge a raced Enter so the pending paste submits
+                } catch (Throwable e) {
+                    // fleetd #553: widened from RuntimeException (same reasoning as #549 at :382) —
+                    // this is the FIRST block after the monitor, so an Error escaping it used to skip
+                    // every block below it, including the `sent` completion.
+                    log.debug("resubmit to {} failed (will retry next poll): {}", target, e.getMessage());
+                }
             }
-        }
-        if (notReady != null) {
-            // Worker never became available: forget its (never-set) readiness, unblock every queued
-            // caller, and route the awaiting send through the same failure path as a stalled turn so
-            // a blocking or async waiter resolves WORKER_FAILED rather than riding out the timeout.
-            forget.accept(target);
-            RuntimeException cause = new IllegalStateException(
-                    target + " never became available (no bridge MCP connection within the boot window)");
-            for (Pending p : notReady) {
-                p.delivered().completeExceptionally(cause);
+            if (notReady != null) {
+                // Worker never became available: unblock every queued caller FIRST — these messages'
+                // fate (NOT_DELIVERED, off the queue) was already decided inside the monitor above, so
+                // fleetd #553 completes every one of them before calling forget.accept or
+                // turnListener.onTurnFailed below. Either of those is a listener/consumer callback and
+                // can throw (an ordinary RuntimeException is enough — the same reasoning as the rest of
+                // this ticket): completing the futures first means such a throw can no longer leave any
+                // of them permanently pending, regardless of which one throws or in which order.
+                RuntimeException cause = new IllegalStateException(
+                        target + " never became available (no bridge MCP connection within the boot window)");
+                for (Pending p : notReady) {
+                    p.delivered().completeExceptionally(cause);
+                }
+                // route the awaiting send through the same failure path as a stalled turn so a blocking
+                // or async waiter resolves WORKER_FAILED rather than riding out the timeout.
+                forget.accept(target);
+                turnListener.onTurnFailed(target);
             }
-            turnListener.onTurnFailed(target);
-        }
-        if (turnCompleted) {
-            if (startPostTurn) {
-                boolean started = turnListener.onTurnCompleteWithPostAction(target);
-                synchronized (t) {
-                    t.postTurnPending = false;
-                    if (started) {
-                        t.awaitingPostTurnPickup = true;
-                        t.injectableSincePostTurnPickup = 0;
+            if (turnCompleted) {
+                if (startPostTurn) {
+                    // fleetd #553: the listener call is wrapped so `t.postTurnPending` (set true inside
+                    // the monitor above, before this call) is always reset. Before this wrapping, a
+                    // RuntimeException from onTurnCompleteWithPostAction skipped the reset below,
+                    // permanently wedging the target: postTurnPending stayed true forever, so this
+                    // target's delivery guard (:376) would never again pass and no further message to it
+                    // would ever be delivered — a target-level lockup, not just one skipped future.
+                    // `started` defaults to false so an exception is treated as "the post-turn action did
+                    // not start" rather than falsely arming the post-turn pickup latch for an action that
+                    // never ran.
+                    boolean started = false;
+                    try {
+                        started = turnListener.onTurnCompleteWithPostAction(target);
+                    } finally {
+                        synchronized (t) {
+                            t.postTurnPending = false;
+                            if (started) {
+                                t.awaitingPostTurnPickup = true;
+                                t.injectableSincePostTurnPickup = 0;
+                            }
+                            if (t.queue.isEmpty() && !t.awaitingPostTurnPickup) {
+                                targets.remove(target, t);
+                            }
+                        }
                     }
-                    if (t.queue.isEmpty() && !t.awaitingPostTurnPickup) {
-                        targets.remove(target, t);
+                } else {
+                    turnListener.onTurnComplete(target);
+                }
+            }
+            if (turnFailed) {
+                turnListener.onTurnFailed(target);
+            }
+            if (sent != null) {
+                // fleetd #553: record the INTENT to handle before any side effect, not the fact of
+                // having completed it. If onDelivered() throws part way through — e.g. after
+                // CompletionResolver's captureBaseline has already done its inFlight.put — a flag
+                // set only after this block would still read false, and the `finally` below would
+                // call onDelivered() a SECOND time. A second captureBaseline runs later, once
+                // onTurnComplete has already thrown and possibly scraped the pane, and can snapshot
+                // a pane that already absorbed this turn's output — which means the pane's tail
+                // never differs from that baseline again and CompletionResolver.resolve's own
+                // suppression at :364-369 (`return` keeping the in-flight record) drops every future
+                // completion for this turn, permanently. So this flag must go true FIRST.
+                sentHandled = true;
+                if (sendError != null) {
+                    log.warn("inject to {} failed, dropped message: {}", target, sendError.getMessage());
+                    sent.delivered().completeExceptionally(sendError);
+                } else {
+                    // Baseline the pane's pre-turn content so a misattributed completion (no new output)
+                    // can't resolve this send with the previous turn's stale answer (CB-115).
+                    turnListener.onDelivered(target, sent.token());
+                    sent.delivered().complete(null);
+                }
+            }
+        } finally {
+            // Backstop (fleetd #553): if an earlier block in this try threw before the `if (sent !=
+            // null)` block above ran, `sentHandled` is still false here, and this does that block's
+            // WHOLE job — not just the future completion. Skipping onDelivered() here would leave
+            // sent.token().waiter() never registered with CompletionResolver, so a blocking
+            // fleet_send would be told its message was delivered and then wait out its full timeout
+            // for an answer that can never resolve — worse than the plain hang, because it now looks
+            // like success. onDelivered() runs only when sendError == null: nothing was delivered on
+            // the error path, so there is nothing to register.
+            //
+            // fleetd #553 (lead review, comment 16916): `sentHandled` guards ONLY the onDelivered
+            // re-call below, never the future completion outside this inner try. One boolean cannot
+            // carry both meanings — "onDelivered was called" and "the future has been dealt with" —
+            // because they come apart exactly when onDelivered throws PART WAY THROUGH: sentHandled
+            // is already true (set before the call, correctly — see the `if (sent != null)` block
+            // above), so a guard on the outer `if` here would skip this whole recovery, including the
+            // completion, and leave sent.delivered() pending forever even though the message really
+            // was typed into the pane and taken off the queue. So `sent != null` alone gates whether
+            // this target has anything to finish; `!sentHandled` gates only the onDelivered re-call
+            // inside. CompletableFuture.complete/completeExceptionally are idempotent — on the
+            // ordinary path (sentHandled == true, no throw) the `if (sent != null)` block above has
+            // already completed this future, so the calls below are a no-op returning false.
+            //
+            // This recovery is wrapped in its own try/catch(Throwable) that swallows only ITS OWN
+            // throwable and logs at WARN — the future is still completed either way — while the
+            // ORIGINAL throwable from the try block above is left alone to keep unwinding out of
+            // this method to StatusPoller's catch (Throwable), so a listener bug stays loud.
+            if (sent != null) {
+                try {
+                    if (!sentHandled && sendError == null) {
+                        turnListener.onDelivered(target, sent.token());
+                    }
+                } catch (Throwable recoveryError) {
+                    log.warn("fleetd #553 backstop: onDelivered failed for {} while recovering from "
+                                    + "an earlier listener failure; completing its delivery future "
+                                    + "anyway: {}",
+                            target, recoveryError.getMessage());
+                } finally {
+                    // No-op (returns false) on the ordinary path, where the `if (sent != null)` block
+                    // above already completed this future — see the comment above this block.
+                    if (sendError != null) {
+                        sent.delivered().completeExceptionally(sendError);
+                    } else {
+                        sent.delivered().complete(null);
                     }
                 }
-            } else {
-                turnListener.onTurnComplete(target);
-            }
-        }
-        if (turnFailed) {
-            turnListener.onTurnFailed(target);
-        }
-        if (sent != null) {
-            if (sendError != null) {
-                log.warn("inject to {} failed, dropped message: {}", target, sendError.getMessage());
-                sent.delivered().completeExceptionally(sendError);
-            } else {
-                // Baseline the pane's pre-turn content so a misattributed completion (no new output)
-                // can't resolve this send with the previous turn's stale answer (CB-115).
-                turnListener.onDelivered(target, sent.token());
-                sent.delivered().complete(null);
             }
         }
     }

fleetd/src/test/java/dev/ltms/fleet/inject/InjectorTest.java

@@ -8,7 +8,9 @@ import dev.ltms.fleet.herdr.AgentStatus;
 import dev.ltms.fleet.herdr.FakeHerdr;
 import dev.ltms.fleet.herdr.HerdrClient;
 import dev.ltms.fleet.herdr.HerdrException;
+import dev.ltms.fleet.msg.Rendezvous;
 import dev.ltms.fleet.msg.TestTurnTokens;
+import dev.ltms.fleet.msg.TurnToken;
 import dev.ltms.fleet.testing.CapturedLog;
 import org.junit.jupiter.api.Test;
 
@@ -773,4 +775,426 @@ class InjectorTest {
                 "a HerdrException must still be dropped and marked NOT_DELIVERED, unchanged by the "
                         + "wider Throwable catch");
     }
+
+    // --- fleetd #553: a throwable from any listener callback in onStatus must not skip the
+    // delivered-future completion. The whole post-monitor region is now wrapped in try/finally. ---
+
+    @Test
+    void theOriginalThrowableFromAListenerStillEscapesOnStatus() {
+        // fleetd #553's control: the entire point of the finally backstop is that it completes a
+        // future WITHOUT swallowing whatever escaped. A fix built the wrong way (e.g. catching
+        // Throwable in the finally, or wrapping the region in try/catch instead of try/finally)
+        // could make every other test in this group pass while still converting a loud listener
+        // bug into a silent one — which the ticket calls a worse outcome than the bug itself. This
+        // is deliberately its own test, not folded into another one's assertion.
+        RuntimeException boom = new RuntimeException("fleetd #553 control");
+        TurnListener throwing = new TurnListener() {
+            @Override
+            public void onTurnComplete(String target) {
+                throw boom;
+            }
+        };
+        Injector inj = new Injector(new AgentControl(herdr), throwing);
+        inj.enqueue(T, "only", TestTurnTokens.inert(T));
+        inj.onStatus(T, AgentStatus.IDLE);    // deliver
+        inj.onStatus(T, AgentStatus.WORKING); // pickup
+
+        RuntimeException thrown = assertThrows(RuntimeException.class,
+                () -> inj.onStatus(T, AgentStatus.IDLE),
+                "onStatus must still propagate the listener's own throwable, unmodified");
+        assertSame(boom, thrown, "must be the EXACT throwable, not a wrapper or a different instance");
+    }
+
+    @Test
+    void aRuntimeExceptionFromOnTurnCompleteStillCompletesTheNextDelivery() {
+        // fleetd #553, acceptance test 1: onTurnComplete fires for "first"'s completed turn INSIDE
+        // the same onStatus call that then peeks and delivers "second" — the turnCompleted check
+        // (Injector.java, inside the released-pickup branch) clears awaitingCompletion just before
+        // the delivery guard right below it is evaluated, so both happen in one round when there is
+        // no post-turn action. Before fleetd #553, a RuntimeException thrown here unwound straight
+        // out of onStatus and skipped the `if (sent != null)` block, leaving "second"'s future
+        // pending forever even though it was already off the queue, marked DELIVERED, and typed
+        // into the pane.
+        RuntimeException boom = new RuntimeException("boom from onTurnComplete");
+        TurnListener throwing = new TurnListener() {
+            @Override
+            public void onTurnComplete(String target) {
+                throw boom;
+            }
+        };
+        Injector inj = new Injector(new AgentControl(herdr), throwing);
+        inj.enqueue(T, "first", TestTurnTokens.inert(T));
+        Injector.Delivery second = inj.enqueue(T, "second", TestTurnTokens.inert(T));
+
+        inj.onStatus(T, AgentStatus.IDLE);    // delivers "first"
+        inj.onStatus(T, AgentStatus.WORKING); // picked up
+
+        RuntimeException thrown = assertThrows(RuntimeException.class,
+                () -> inj.onStatus(T, AgentStatus.IDLE),
+                "the throwable from onTurnComplete must still escape onStatus");
+        assertSame(boom, thrown);
+
+        assertEquals(List.of("first", "second"), sent(),
+                "fleetd #553: \"second\" must still be sent even though onTurnComplete threw for "
+                        + "\"first\"'s completion");
+        assertTrue(second.completion().isDone() && !second.completion().isCompletedExceptionally(),
+                "fleetd #553: \"second\"'s delivered future must still complete normally despite "
+                        + "the throw");
+    }
+
+    private static final int READINESS_GRACE_SAMPLES = 240; // Injector.READINESS_GRACE_POLLS is private
+
+    @Test
+    void aRuntimeExceptionFromForgetStillCompletesTheReadinessFailureFutures() {
+        // fleetd #553: forget.accept fires as part of the CB-114 readiness-grace path (production
+        // wires it to presence::forget). Before fleetd #553, that block called forget.accept
+        // BEFORE completing the queued messages' futures, so a RuntimeException from forget left
+        // every one of them pending forever even though they were already marked NOT_DELIVERED and
+        // dropped from the queue. fleetd #553 completes those futures first, so forget.accept
+        // throwing afterward can no longer un-complete them.
+        RuntimeException boom = new RuntimeException("boom from forget");
+        Injector inj = new Injector(new AgentControl(herdr), TurnListener.NOOP, _ -> false, _ -> {
+            throw boom;
+        });
+        Injector.Delivery delivery = inj.enqueue(T, "task", TestTurnTokens.inert(T));
+
+        // Build the not-ready streak up to (but not past) the grace threshold.
+        for (int i = 0; i < READINESS_GRACE_SAMPLES - 1; i++) inj.onStatus(T, AgentStatus.IDLE);
+        assertFalse(delivery.completion().isDone(), "must not be resolved before the grace expires");
+
+        RuntimeException thrown = assertThrows(RuntimeException.class,
+                () -> inj.onStatus(T, AgentStatus.IDLE),
+                "the throwable from forget.accept must still escape onStatus");
+        assertSame(boom, thrown);
+
+        assertTrue(delivery.completion().isCompletedExceptionally(),
+                "fleetd #553: the queued message's future must still be completed even though "
+                        + "forget.accept threw");
+    }
+
+    @Test
+    void aRuntimeExceptionFromOnTurnFailedStillLeavesTheReadinessFailureFuturesCompleted() {
+        // fleetd #553, acceptance test: same readiness-grace path as the forget test above, but the
+        // throw comes from onTurnFailed instead. NOTE: onTurnFailed is the LAST statement in this
+        // block (both before and after this ticket), so the queued messages' futures are already
+        // completed by the time it runs, regardless of this fix — this test cannot be made to fail
+        // against the pre-fleetd-553 code the way the onTurnComplete/forget/postAction tests can; I
+        // could not find a construction where onTurnFailed's own throw is what stands between a
+        // future and its completion (flagged to the lead via fleet_ask; no reply arrived before the
+        // ~55s window closed, so recorded here instead). It still pins a real invariant this ticket
+        // cares about — an ordinary RuntimeException from this callback must not un-complete a
+        // future that was already decided — so it stays as a regression lock, not a bug-fix proof.
+        RuntimeException boom = new RuntimeException("boom from onTurnFailed");
+        TurnListener throwing = new TurnListener() {
+            @Override
+            public void onTurnComplete(String target) {
+            }
+
+            @Override
+            public void onTurnFailed(String target) {
+                throw boom;
+            }
+        };
+        Injector inj = new Injector(new AgentControl(herdr), throwing, _ -> false, _ -> {
+        });
+        Injector.Delivery delivery = inj.enqueue(T, "task", TestTurnTokens.inert(T));
+
+        for (int i = 0; i < READINESS_GRACE_SAMPLES - 1; i++) inj.onStatus(T, AgentStatus.IDLE);
+
+        RuntimeException thrown = assertThrows(RuntimeException.class,
+                () -> inj.onStatus(T, AgentStatus.IDLE),
+                "the throwable from onTurnFailed must still escape onStatus");
+        assertSame(boom, thrown);
+
+        assertTrue(delivery.completion().isCompletedExceptionally(),
+                "the queued message's future must remain completed despite onTurnFailed throwing");
+    }
+
+    @Test
+    void aRuntimeExceptionFromOnTurnCompleteWithPostActionStillUnwedgesTheTarget() {
+        // fleetd #553, acceptance test: before this ticket, a RuntimeException from
+        // onTurnCompleteWithPostAction skipped the `t.postTurnPending = false` reset that used to
+        // sit right after it (with nothing guarding it), permanently wedging the target —
+        // postTurnPending stayed true forever, so the delivery guard never passed again and
+        // "second" (already queued) was never delivered, no matter how many further onStatus
+        // rounds ran. fleetd #553 wraps that call so the reset always runs.
+        RuntimeException boom = new RuntimeException("boom from onTurnCompleteWithPostAction");
+        class ThrowingPostTurn implements TurnListener {
+            @Override
+            public void onTurnComplete(String target) {
+            }
+
+            @Override
+            public boolean hasPostTurnAction(String target) {
+                return true;
+            }
+
+            @Override
+            public boolean onTurnCompleteWithPostAction(String target) {
+                throw boom;
+            }
+        }
+        Injector inj = new Injector(new AgentControl(herdr), new ThrowingPostTurn());
+        inj.enqueue(T, "first", TestTurnTokens.inert(T));
+        Injector.Delivery second = inj.enqueue(T, "second", TestTurnTokens.inert(T));
+
+        inj.onStatus(T, AgentStatus.IDLE);    // delivers "first"
+        inj.onStatus(T, AgentStatus.WORKING); // picked up
+
+        RuntimeException thrown = assertThrows(RuntimeException.class,
+                () -> inj.onStatus(T, AgentStatus.IDLE), // "first"'s turn completes; post-action throws
+                "the throwable from onTurnCompleteWithPostAction must still escape onStatus");
+        assertSame(boom, thrown);
+        assertEquals(List.of("first"), sent(), "\"second\" must not be sent in the SAME round as the throw");
+
+        inj.onStatus(T, AgentStatus.IDLE); // a later, unrelated round
+        assertEquals(List.of("first", "second"), sent(),
+                "fleetd #553: the target must not stay wedged — \"second\" must still be delivered "
+                        + "once postTurnPending is reset despite the earlier throw");
+        assertTrue(second.completion().isDone() && !second.completion().isCompletedExceptionally());
+    }
+
+    /**
+     * A {@link HerdrClient} that throws a non-{@link RuntimeException} {@link Error} from {@code
+     * agent.send_keys} instead of delegating — the fleetd #553 case for the resubmit nudge: its own
+     * catch (Injector.java, the first block after the monitor) was {@code RuntimeException}-only,
+     * the same one-class-too-narrow shape #546 fixed at the send seam. Records every call it sees
+     * itself, mirroring {@code ErrorOnPrompt} above, since the delegate's own recording is never
+     * reached for {@code agent.send_keys}.
+     */
+    private static final class ErrorOnSendKeys implements HerdrClient {
+        private final FakeHerdr delegate;
+        private final List<FakeHerdr.Call> calls = new java.util.concurrent.CopyOnWriteArrayList<>();
+
+        private ErrorOnSendKeys(FakeHerdr delegate) {
+            this.delegate = delegate;
+        }
+
+        List<FakeHerdr.Call> calls() {
+            return calls;
+        }
+
+        @Override
+        public JsonNode call(String method, Object params) {
+            calls.add(new FakeHerdr.Call(method, params));
+            if (method.equals("agent.send_keys")) {
+                throw new AssertionError("simulated non-RuntimeException resubmit failure (fleetd #553)");
+            }
+            return delegate.call(method, params);
+        }
+
+        @Override
+        public void close() {
+            delegate.close();
+        }
+    }
+
+    @Test
+    void anErrorFromTheResubmitNudgeDoesNotPreventTheSentCompletion() {
+        // fleetd #553, acceptance test: the resubmit nudge's own catch was RuntimeException-only —
+        // the same one-class-too-narrow shape #546 fixed at the send seam (now :382). It sits FIRST
+        // after the monitor, so before this ticket an Error escaping it skipped every block below in
+        // THAT round, including any `sent` completion that round might otherwise produce. Widened to
+        // Throwable (matching #549's own widening) so it can no longer escape onStatus at all — the
+        // delivery that already completed at send time, and the worker's later pickup, are both
+        // unaffected by the Error in between.
+        ErrorOnSendKeys throwing = new ErrorOnSendKeys(new FakeHerdr());
+        Injector inj = new Injector(new AgentControl(throwing));
+        Injector.Delivery delivery = inj.enqueue(T, "task", TestTurnTokens.inert(T));
+
+        inj.onStatus(T, AgentStatus.IDLE); // delivers "task"; awaiting pickup
+        assertTrue(delivery.completion().isDone() && !delivery.completion().isCompletedExceptionally(),
+                "the delivery completes at send time, before any resubmit nudge is attempted");
+
+        assertDoesNotThrow(() -> inj.onStatus(T, AgentStatus.IDLE), // still idle -> resubmit; Error thrown+caught
+                "fleetd #553: an Error from the resubmit nudge must be caught inside onStatus, not "
+                        + "escape it");
+
+        inj.onStatus(T, AgentStatus.WORKING); // the worker's real pickup must still resolve cleanly
+        long promptCalls = throwing.calls().stream().filter(c -> c.method().equals("agent.prompt")).count();
+        assertEquals(1, promptCalls,
+                "sent exactly once, unaffected by the resubmit Error in between");
+    }
+
+    @Test
+    void ordinarySuccessStillCompletesExactlyOnceAfterOnDelivered() {
+        // Acceptance: the ordinary success path is unchanged by fleetd #553 — the future completes
+        // normally exactly once, and onDelivered still runs before it (CB-115's pane baseline).
+        List<String> events = new ArrayList<>();
+        TurnListener listener = new TurnListener() {
+            @Override
+            public void onTurnComplete(String target) {
+            }
+
+            @Override
+            public void onDelivered(String target, dev.ltms.fleet.msg.TurnToken token) {
+                events.add("onDelivered");
+            }
+        };
+        Injector inj = new Injector(new AgentControl(herdr), listener);
+        CompletableFuture<Void> f = inj.enqueue(T, "hello", TestTurnTokens.inert(T)).completion();
+        f.whenComplete((v, ex) -> events.add("completed"));
+
+        inj.onStatus(T, AgentStatus.IDLE);
+
+        assertEquals(List.of("onDelivered", "completed"), events,
+                "onDelivered must still run before the future completes, unchanged by fleetd #553");
+        assertTrue(f.isDone() && !f.isCompletedExceptionally());
+    }
+
+    // Acceptance: the ordinary failure path (a HerdrException at the send seam still completes the
+    // future exceptionally with that exception) is already covered, unchanged, by the existing
+    // aHerdrExceptionFromSendStillProducesNotDeliveredUnchanged test above (fleetd #546) — its
+    // codepath is untouched by fleetd #553's try/finally, since sendError != null is set before the
+    // try block begins and that branch never threw to begin with.
+
+    // --- fleetd #553, sharpened acceptance (ticket comments 16870/16884/16890/16903): completing
+    // sent.delivered() is only HALF the job. See the two tests below. ---
+
+    @Test
+    void aRuntimeExceptionFromOnTurnCompleteStillRegistersTheRendezvousWaiterForTheNextDelivery() {
+        // fleetd #553's real invariant, not just the completion of sent.delivered(). There are TWO
+        // futures at stake: sent.delivered() (the delivery future) and sent.token().waiter() (the
+        // rendezvous waiter a blocking fleet_send actually waits on for the worker's ANSWER). The
+        // waiter is registered only by turnListener.onDelivered() — production wires this to
+        // CompletionResolver.captureBaseline, which does the inFlight.put() — and that call lives
+        // inside the very `if (sent != null)` block a plain "complete the future" backstop does not
+        // reach. A finally that only completes sent.delivered() converts a hang into a HANG WITH A
+        // SUCCESS RECEIPT: the caller is told the send landed, then waits out its full timeout for
+        // an answer that can never resolve, because CompletionResolver.resolve (:301-308) finds no
+        // inFlight entry and returns silently. This test is red on that half-fix, and green only
+        // once the finally also runs onDelivered() when the normal block never got the chance.
+        //
+        // The scenario: onTurnComplete throws while completing "first"'s turn, in the SAME onStatus
+        // round that (per Injector.java :361-391) then peeks and delivers "second" — the normal
+        // case, not a corner, since the :365 assignment is what lets the :376 delivery guard pass.
+        // turnListener.onTurnComplete runs BEFORE the `if (sent != null)` block, so the throw here
+        // means onDelivered for "second" is never reached on the normal path — only the finally
+        // backstop can register it.
+        Rendezvous rendezvous = new Rendezvous();
+        CompletionResolver resolver = new CompletionResolver(new AgentControl(new FakeHerdr()), rendezvous,
+                ExhaustedPatternLookup.none(), ExhaustionSink.none());
+        RuntimeException boom = new RuntimeException("boom from onTurnComplete");
+        TurnListener throwingOnTurnCompleteOnly = new TurnListener() {
+            @Override
+            public void onDelivered(String target, TurnToken token) {
+                resolver.onDelivered(target, token); // the real registration, exactly as production wires it
+            }
+
+            @Override
+            public void onTurnComplete(String target) {
+                throw boom; // "first"'s completion callback, thrown before "second" is delivered
+            }
+        };
+        Injector inj = new Injector(new AgentControl(herdr), throwingOnTurnCompleteOnly);
+        CompletableFuture<Rendezvous.Resolution> waiter = rendezvous.open("session-a");
+        TurnToken secondToken = new TurnToken(T, waiter);
+        inj.enqueue(T, "first", TestTurnTokens.inert(T));
+        Injector.Delivery second = inj.enqueue(T, "second", secondToken);
+
+        inj.onStatus(T, AgentStatus.IDLE);    // delivers "first"
+        inj.onStatus(T, AgentStatus.WORKING); // picked up
+
+        RuntimeException thrown = assertThrows(RuntimeException.class,
+                () -> inj.onStatus(T, AgentStatus.IDLE), // "first" completes (throws); "second" delivered
+                "the original throwable from onTurnComplete must still escape onStatus");
+        assertSame(boom, thrown, "must be the EXACT throwable, not a wrapper or a different instance");
+
+        assertEquals(List.of("first", "second"), sent(),
+                "\"second\" must still be sent even though onTurnComplete threw for \"first\"");
+        assertTrue(second.completion().isDone() && !second.completion().isCompletedExceptionally(),
+                "\"second\"'s delivery future must still complete despite the throw");
+
+        CompletionResolver.InFlight inFlight = resolver.inFlight(T);
+        assertNotNull(inFlight,
+                "fleetd #553: the finally must register the new turn's waiter (via onDelivered), not "
+                        + "just complete its delivery future — otherwise a blocking fleet_send is told "
+                        + "its message landed and then waits out the full timeout for an answer that "
+                        + "can never resolve");
+        assertSame(waiter, inFlight.waiter(),
+                "the registered waiter must be exactly \"second\"'s waiter, not some other one");
+    }
+
+    @Test
+    void anOnDeliveredThrowAfterItsOwnRegistrationDoesNotRunASecondTime() {
+        // fleetd #553 comment 16903: `sentHandled` must be set to true BEFORE onDelivered() runs,
+        // not after. Setting it after would mean a throw from onDelivered() PART WAY THROUGH — e.g.
+        // after CompletionResolver's own captureBaseline has already done its inFlight.put() — still
+        // leaves the flag false, so the finally backstop (seeing "not handled") calls onDelivered() a
+        // SECOND time. That second captureBaseline runs later, over a pane that may already have
+        // absorbed this turn's output, and CompletionResolver.resolve's own baseline-equals-tail
+        // suppression (:364-369, which deliberately keeps the in-flight record on a match) can then
+        // drop every future completion for the turn, permanently. This assertion is red on a
+        // `sentHandled = true` placed AFTER the onDelivered() call (onDelivered runs twice) and green
+        // on the correct placement (runs exactly once) — regardless of what onDelivered itself did.
+        AtomicInteger onDeliveredCalls = new AtomicInteger();
+        RuntimeException boom = new RuntimeException("boom from onDelivered, after its own registration ran");
+        TurnListener listener = new TurnListener() {
+            @Override
+            public void onTurnComplete(String target) {
+            }
+
+            @Override
+            public void onDelivered(String target, TurnToken token) {
+                onDeliveredCalls.incrementAndGet(); // stand-in for CompletionResolver's inFlight.put
+                throw boom; // then fail, as if a LATER step inside onDelivered blew up
+            }
+        };
+        Injector inj = new Injector(new AgentControl(herdr), listener);
+        inj.enqueue(T, "task", TestTurnTokens.inert(T));
+
+        RuntimeException thrown = assertThrows(RuntimeException.class,
+                () -> inj.onStatus(T, AgentStatus.IDLE), // delivers "task"; onDelivered throws
+                "the original throwable from onDelivered must still escape onStatus");
+        assertSame(boom, thrown);
+
+        assertEquals(1, onDeliveredCalls.get(),
+                "fleetd #553: onDelivered must be called exactly once — a `sentHandled` flag set "
+                        + "AFTER the call (rather than before) would leave it false here and the "
+                        + "finally backstop would call onDelivered a second time");
+    }
+
+    @Test
+    void anOnDeliveredThrowOnTheNormalPathStillCompletesTheDeliveryFuture() {
+        // fleetd #553, lead review of PR #557 (ticket comment 16916): `sentHandled` must guard ONLY
+        // the onDelivered RE-CALL in the finally, never the future completion alongside it. Gating
+        // BOTH behind `!sentHandled` (the shape this test is red against) misses the one path the
+        // flag's own correct placement creates: `sentHandled` is set to true FIRST, before the
+        // onDelivered() call, inside the `if (sent != null)` block above (see the previous test —
+        // that placement is right and must not change). So when onDelivered() itself throws on that
+        // NORMAL path, `sentHandled` already reads true by the time control reaches the finally, and
+        // a `sent != null && !sentHandled` guard around the WHOLE recovery — completion included —
+        // skips it entirely. The message was typed into the target's pane and taken off the queue
+        // inside the monitor, same as any other delivery, so its future is left pending forever: the
+        // exact defect this ticket exists to close, just reached from a different throwing call.
+        //
+        // The fix splits the one flag's two jobs: `!sentHandled` keeps gating only the onDelivered
+        // call (so the exactly-once guarantee in the test above still holds — CompletableFuture.
+        // complete/completeExceptionally are idempotent, so completing unconditionally here is a
+        // no-op on the ordinary path, where the `if (sent != null)` block already completed it.
+        RuntimeException boom = new RuntimeException("boom from onDelivered on the normal path");
+        TurnListener listener = new TurnListener() {
+            @Override
+            public void onTurnComplete(String target) {
+            }
+
+            @Override
+            public void onDelivered(String target, TurnToken token) {
+                throw boom;
+            }
+        };
+        Injector inj = new Injector(new AgentControl(herdr), listener);
+        CompletableFuture<Void> delivered = inj.enqueue(T, "task", TestTurnTokens.inert(T)).completion();
+
+        RuntimeException thrown = assertThrows(RuntimeException.class,
+                () -> inj.onStatus(T, AgentStatus.IDLE), // delivers "task"; onDelivered throws
+                "the original throwable from onDelivered must still escape onStatus");
+        assertSame(boom, thrown);
+
+        assertTrue(delivered.isDone(),
+                "fleetd #553: \"task\" was actually delivered — typed into the pane and taken off "
+                        + "the queue inside the monitor — so its delivery future must be completed on "
+                        + "every path out of onStatus, including the one where onDelivered itself is "
+                        + "what threw. Leaving it pending here is a hang, not a fix");
+    }
 }